Outer surface slag removal equipment for pipeline production
By designing a motor-driven gear system and rotary shaft to drive the slag removal roller to polish the surface of the pipeline, combined with the rotation cleaning of the rotary ring and cleaning brush, the problem of low manual cleaning efficiency of surface residues after pipeline production is solved, and efficient and automated slag removal and cleaning effects are achieved.
Patent Information
- Application Number
- CN202422037020.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The surface residues after the production of existing pipelines need to be manually cleaned, which is inefficient and increases labor costs. The large weight of the pipeline makes it time-consuming and labor-intensive to flip, which poses safety risks.
A slag removal equipment for pipeline production is designed. The motor drive gear system to drive the rotation shaft and slag removal roller to rotate. The slag removal roller contacts the pipe surface and grinds it, and at the same time drives the pipe to rotate and clean it together with the rotation ring of the cleaning component and the cleaning brush.
It realizes efficient and automated cleaning of pipe surface residues, reduces labor costs, improves slag removal efficiency, and ensures safety and cleanliness.
Smart Images

Figure CN223235962U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipeline production, and in particular relates to an outer surface slag removal device for pipeline production. Background Art
[0002] Pipes have a wide range of uses, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, water conservancy projects and various industrial installations. After production, there will be a lot of residue on the surface of the pipes, which need to be cleaned.
[0003] Existing pipeline surface slag removal usually requires workers to manually clean it using grinding tools. Manual cleaning is not only inefficient, but also increases labor costs. It also requires frequent pipe flipping to clean other surfaces. Due to the heavy weight of the pipe, manual flipping is time-consuming and labor-intensive, and is prone to safety hazards. Therefore, we proposed an external surface slag removal equipment for pipeline production. Utility Model Content
[0004] The purpose of this utility model is to provide an outer surface slag removal device for pipeline production, by setting a slag removal component, specifically starting a motor to drive gear two to rotate, then gear two drives the rotating shaft to rotate through gear one, then the slag removal roller rotates to grind the pipeline surface, thereby processing the residue on the pipeline, and at the same time, when the slag removal roller rotates, it will drive the pipeline to rotate together, thereby evenly grinding and removing slag from the pipeline surface, reducing labor costs, and improving slag removal efficiency, solving the problem that the existing pipeline surface slag removal usually requires staff to use grinding tools for manual cleaning, and manual cleaning is not only inefficient but also increases labor costs.
[0005] In order to solve the above technical problems, the utility model is realized through the following technical solutions:
[0006] The utility model is a slag removal device for outer surface of pipeline production, comprising a base, a pipeline is arranged above the base, a slag removal assembly is arranged below the pipeline, a cleaning assembly is arranged on the left side of the slag removal assembly, the number of the slag removal assemblies is two, the two slag removal assemblies are symmetrically arranged with the pipeline as the center, and the slag removal assembly includes two support seats;
[0007] The two support seats are internally rotatably connected with a rotating shaft, the outer surface of the rotating shaft is fixedly connected with a slag removal roller, the outer surface of the slag removal roller is fixedly connected with a plurality of convex teeth, and the right side of the rotating shaft is fixedly connected with a gear 1. By setting a slag removal component, specifically the slag removal roller rotates to grind the surface of the pipeline, thereby processing the residue on the pipeline, and at the same time, when the slag removal roller rotates, it will drive the pipeline to rotate together, thereby evenly grinding the surface of the pipeline to remove slag, reducing labor costs and improving slag removal efficiency.
[0008] Furthermore, a fixed seat is provided on the right side of the support seat located on the right side of the front, and a motor is fixedly connected to the right side of the fixed seat. A gear 2 is fixedly connected to the output end of the left side of the motor, and the gear 2 is meshed with the gear 1. The bottom of the fixed seat is fixedly connected to the top of the base. When the motor is started to drive the gear 2 to rotate, the gear 2 drives the rotating shaft to rotate through the gear 1. The rotating shaft can drive the gear ring to rotate through the rotating rod and the gear 3, and the rotating ring will rotate together.
[0009] Furthermore, the cleaning assembly includes a rotating ring, annular grooves are provided on the left and right sides of the rotating ring, a plurality of cleaning brushes are fixedly connected to the inner wall of the rotating ring, and a gear ring is fixedly connected to the right side of the rotating ring. By setting the cleaning assembly, specifically when the rotating shaft rotates, it will drive the rotating rod to rotate, and the rotating rod will drive the gear ring to rotate through gear three, and the gear ring will drive the rotating ring to rotate, so that the cleaning brush cleans the surface of the pipeline in a rotating manner, thereby processing the remaining residue, making the pipeline slag removal effect better and improving the cleanliness of the pipeline surface.
[0010] Furthermore, a plurality of rollers are slidably connected to the inner wall of the annular groove, and a plurality of the rollers are rotatably connected to support frames on the side away from the swivel, and the bottoms of a plurality of the support frames are fixedly connected to the top of the base. When the swivel rotates, the rollers will roll in the annular groove, which can limit the swivel and make the swivel more stable when rotating.
[0011] Furthermore, a rotating rod is fixedly connected to the left side of the rotating shaft located on the front side, and a supporting block is rotatably connected to the outer surface of the rotating rod. The bottom of the supporting block is fixedly connected to the top of the base. A gear three is fixedly connected to the left side of the rotating rod. Two rotating rods are provided at the bottom of the rotating ring. The left and right sides of the two rotating rods are rotatably connected to connecting seats. The bottom of the connecting seat is fixedly connected to the top of the base. The outer surface of the rotating rod is in contact with the outer surface of the rotating ring. The bottom of the rotating ring will roll on the rotating rod. The rotating rod is used to support the rotating ring and make the rotation of the rotating ring smoother.
[0012] Furthermore, the bottom of the support seat is fixedly connected to the top of the base, the slag removal roller contacts the surface of the pipe through the convex teeth, a leakage groove is opened on the right side of the base, a guide plate is fixedly connected to the top of the leakage groove, the gear three is meshed with the gear ring, and the side of the cleaning brush away from the rotating ring contacts the surface of the pipe. The residue after grinding will be guided by the guide plate and then discharged through the leakage groove, thereby reducing the amount of residue remaining on the base.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model sets a slag removal component, specifically, the starting motor drives gear 2 to rotate, and gear 2 drives the rotating shaft to rotate through gear 1, and the slag removal roller rotates to grind the surface of the pipe, thereby processing the residue on the pipe. At the same time, when the slag removal roller rotates, it drives the pipe to rotate together, thereby evenly grinding and removing slag from the pipe surface, reducing labor costs and improving slag removal efficiency.
[0015] 2. The utility model is provided with a cleaning component. Specifically, when the rotating shaft rotates, it drives the rotating rod to rotate. The rotating rod drives the gear ring to rotate through gear three, and the gear ring drives the rotating ring to rotate, so that the cleaning brush cleans the surface of the pipeline in a rotating manner, thereby processing the remaining residue, making the pipeline slag removal effect better and improving the cleanliness of the pipeline surface.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the following is a brief introduction to the drawings required for describing the embodiment. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the top structure of the base of the utility model;
[0020] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure of A in the middle;
[0021] Figure 4 This is a schematic diagram of the overall structure of the utility model roller;
[0022] Figure 5 It is a schematic diagram of the overall structure of the swivel of the utility model.
[0023] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0024] 1. Base; 11. Pipe; 12. Deslagging assembly; 121. Support seat; 122. Deslagging roller; 221. Rotating shaft; 123. Gear 1; 124. Fixed seat; 241. Gear 2; 242. Motor; 13. Cleaning assembly; 131. Rotating ring; 132. Annular groove; 321. Roller; 322. Support frame; 133. Cleaning brush; 134. Gear ring; 14. Guide plate; 15. Support block; 151. Rotating rod; 152. Gear 3; 16. Connecting seat; 161. Rotating rod. DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the embodiments described are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the utility model.
[0026] See also Figure 1-5 As shown, the utility model is an outer surface deslagging device for pipeline production, comprising a base 1, a pipeline 11 is arranged above the base 1, a deslagging assembly 12 is arranged below the pipeline 11, a cleaning assembly 13 is arranged on the left side of the deslagging assembly 12, and two deslagging assemblies 12 are symmetrically arranged with the pipeline 11 as the center. The deslagging assembly 12 includes two support seats 121;
[0027] The two support seats 121 are internally connected to the rotating shaft 221, and the outer surface of the rotating shaft 221 is fixedly connected to the slag removal roller 122, and the outer surface of the slag removal roller 122 is fixedly connected to a number of convex teeth. The right side of the rotating shaft 221 is fixedly connected to the gear 123. By setting the slag removal component 12, specifically starting the motor 242 to drive the gear 241 to rotate, the gear 241 drives the rotating shaft 221 to rotate through the gear 123, and the slag removal roller 122 rotates to grind the surface of the pipe 11, thereby processing the residue on the pipe 11. At the same time, when the slag removal roller 122 rotates, it will drive the pipe 11 to rotate together, thereby evenly grinding and removing slag from the surface of the pipe 11, reducing labor costs and improving slag removal efficiency.
[0028] A fixing seat 124 is provided on the right side of the support seat 121 located on the right side of the front face. A motor 242 is fixedly connected to the right side of the fixing seat 124. A gear 2 241 is fixedly connected to the left output end of the motor 242. The gear 2 241 is meshed with the gear 1 123. The bottom of the fixing seat 124 is fixedly connected to the top of the base 1.
[0029] The cleaning assembly 13 includes a rotating ring 131, and annular grooves 132 are provided on the left and right sides of the rotating ring 131. Several cleaning brushes 133 are fixedly connected to the inner wall of the rotating ring 131, and a gear ring 134 is fixedly connected to the right side of the rotating ring 131. By setting the cleaning assembly 13, specifically when the rotating shaft 221 rotates, it will drive the rotating rod 151 to rotate, and the rotating rod 151 will drive the gear ring 134 to rotate through the gear three 152, and the gear ring 134 will drive the rotating ring 131 to rotate, so that the cleaning brush 133 cleans the surface of the pipe 11 in a rotating manner, thereby processing the remaining residue, making the slag removal effect of the pipe 11 better and improving the cleanliness of the surface of the pipe 11.
[0030] Several rollers 321 are slidably connected to the inner wall of the annular groove 132 . The sides of the several rollers 321 away from the rotating ring 131 are rotatably connected to support frames 322 . The bottoms of the several support frames 322 are fixedly connected to the top of the base 1 .
[0031] The left side of the rotating shaft 221 located on the front is fixedly connected to a rotating rod 151, the outer surface of the rotating rod 151 is rotatably connected to the support block 15, the bottom of the support block 15 is fixedly connected to the top of the base 1, the left side of the rotating rod 151 is fixedly connected to the gear three 152, and two rotating rods 161 are provided at the bottom of the rotating ring 131. The left and right sides of the two rotating rods 161 are rotatably connected to the connecting seat 16, the bottom of the connecting seat 16 is fixedly connected to the top of the base 1, and the outer surface of the rotating rod 161 is in contact with the outer surface of the rotating ring 131.
[0032] The bottom of the support seat 121 is fixedly connected to the top of the base 1, the slag removal roller 122 contacts the surface of the pipe 11 through the convex teeth, a leakage groove is opened on the right side of the base 1, and the guide plate 14 is fixedly connected to the top of the leakage groove. Gear three 152 is meshed with the gear ring 134, and the cleaning brush 133 contacts the surface of the pipe 11 on the side away from the rotating ring 131.
[0033] A specific application of this embodiment is:
[0034] When in use, the produced pipe 11 will move from the right side to above the slag removal roller 122, and the pipe 11 will contact the surface of the slag removal roller 122. Then the motor 242 is started to drive the gear 241 to rotate, and the gear 241 drives the rotating shaft 221 to rotate through the gear 123, and the rotating shaft 221 drives the slag removal roller 122 to rotate. Since a number of convex teeth are fixed on the surface of the slag removal roller 122, the slag removal roller 122 will grind the surface of the pipe 11 when it rotates, thereby processing the residue on the pipe 11, and the polished residue will be guided and discharged through the guide plate 14. At the same time, when the slag removal roller 122 rotates, it will drive the pipe 11 to rotate together, thereby evenly grinding and removing the slag from the surface of the pipe 11. The polished pipe 11 will continue to move to the left, thereby entering the rotating shaft. When the rotating ring 131 is rotated, the annular groove 132 will contact the surface of the pipe 11. At the same time, when the rotating shaft 221 rotates, it will drive the rotating rod 151 to rotate. The rotating rod 151 drives the gear ring 134 to rotate through the gear three 152, and the gear ring 134 drives the rotating ring 131 to rotate, so that the cleaning brush 133 cleans the surface of the pipe 11 in a rotating manner, thereby processing the remaining residue and achieving a better deslagging effect on the pipe 11. When the rotating ring 131 rotates, the roller 321 will roll in the annular groove 132, which can limit the rotating ring 131 and make the rotating ring 131 more stable when rotating. At the same time, the bottom of the rotating ring 131 will roll on the rotating rod 161, and the rotating rod 161 is used to support the rotating ring 131 and make the rotating ring 131 rotate more smoothly.
[0035] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0036] The preferred embodiments of the utility model disclosed above are intended only to help illustrate the utility model. The preferred embodiments do not describe all details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. This specification selects and describes these embodiments in detail to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An outer surface deslagging device for pipeline production, comprising a base (1), a pipeline (11) arranged above the base (1), and a deslagging component (12) arranged below the pipeline (11), characterized in that: A cleaning assembly (13) is provided on the left side of the slag removal assembly (12), the number of the slag removal assemblies (12) is two, the two slag removal assemblies (12) are symmetrically arranged with the pipeline (11) as the center, and the slag removal assembly (12) includes two support seats (121); The two support seats (121) are internally rotatably connected to a rotating shaft (221), the outer surface of the rotating shaft (221) is fixedly connected to a slag removal roller (122), the outer surface of the slag removal roller (122) is fixedly connected to a plurality of convex teeth, and the right side of the rotating shaft (221) is fixedly connected to a gear 1 (123).
2. The outer surface slag removal equipment for pipeline production according to claim 1, characterized in that: A fixing seat (124) is provided on the right side of the support seat (121) located on the right side of the front face. A motor (242) is fixedly connected to the right side of the fixing seat (124). A gear 2 (241) is fixedly connected to the left output end of the motor (242). The gear 2 (241) is meshedly connected with the gear 1 (123). The bottom of the fixing seat (124) is fixedly connected to the top of the base (1).
3. The outer surface slag removal equipment for pipeline production according to claim 2, characterized in that: The cleaning assembly (13) comprises a rotating ring (131), an annular groove (132) is provided on the left and right sides of the rotating ring (131), a plurality of cleaning brushes (133) are fixedly connected to the inner wall of the rotating ring (131), and a gear ring (134) is fixedly connected to the right side of the rotating ring (131).
4. The outer surface slag removal equipment for pipeline production according to claim 3, characterized in that: The inner wall of the annular groove (132) is slidably connected to a plurality of rollers (321), and the sides of the plurality of rollers (321) away from the rotating ring (131) are rotatably connected to support frames (322), and the bottoms of the plurality of support frames (322) are fixedly connected to the top of the base (1).
5. The outer surface deslagging equipment for pipeline production according to claim 4, characterized in that: The left side of the rotating shaft (221) located at the front is fixedly connected to a rotating rod (151), the outer surface of the rotating rod (151) is rotatably connected to a support block (15), the bottom of the support block (15) is fixedly connected to the top of the base (1), and the left side of the rotating rod (151) is fixedly connected to a gear three (152).
6. The outer surface slag removal equipment for pipeline production according to claim 5, characterized in that: Two rotating rods (161) are provided at the bottom of the rotating ring (131), and the left and right sides of the two rotating rods (161) are rotatably connected to a connecting seat (16), the bottom of the connecting seat (16) is fixedly connected to the top of the base (1), and the outer surface of the rotating rod (161) is in contact with the outer surface of the rotating ring (131).
7. The outer surface slag removal equipment for pipeline production according to claim 4, characterized in that: The bottom of the support seat (121) is fixedly connected to the top of the base (1); the slag removal roller (122) contacts the surface of the pipe (11) through the convex teeth; a drain groove is provided on the right side of the base (1); and a guide plate (14) is fixedly connected to the top of the drain groove.
8. The outer surface slag removal equipment for pipeline production according to claim 5, characterized in that: The gear three (152) is meshedly connected with the gear ring (134), and the side of the cleaning brush (133) away from the rotating ring (131) is in contact with the surface of the pipe (11).