Slitting device for processing insulating composite film

Through the design of the combination of lifting cylinder and solenoid, the problem of inconvenience in tool replacement on the cross-cutting device is solved, the tool replacement is quickly replaced and maintenance is simplified, and the efficiency and reliability of the equipment are improved.

CN223236487UActive Publication Date: 2025-08-19WUXI YONGQUAN TRANSFORMER FITTINGS CO LTD
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Patent Information

Application Number
CN202422430590.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-19
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The traditional cross-cutting device lacks a design to replace new tools easily, resulting in improper installation, wear, cumbersome cleaning, time-consuming and labor-intensive, and frequent screw and smooth thread problems.

Method used

The slitting device driven by lifting cylinders is adopted, combined with the electromagnet adsorption technology, and the tool replacement process is simplified by adjusting the coordination between the cylinder and the clamping block.

Benefits of technology

It realizes rapid replacement and installation of slitting tools, simplifies the maintenance process, improves the efficiency and reliability of the equipment, and avoids the problem of screws and smooth wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slitting device for processing an insulating composite film, which comprises a slitting bracket, a bottom plate, a fixed arm of which the bottom end is arranged on the bottom plate, and a slitting table arranged between the opposite surfaces of the fixed arm, the slitting mechanism for cutting off the insulating film A comprises a lifting air cylinder installed in the center of the surface of the top of the fixed arm, a lifting arm connected with the bottom end of the lifting air cylinder, a limiting block fixedly connected with the lifting arm, a slitting tool connected with the lifting arm in a combined mode and a clamping assembly. The clamping assembly comprises adjusting air cylinders symmetrically installed at the ends of the lifting arms, connecting blocks connected with the bottom ends of the adjusting air cylinders, and clamping blocks installed between the opposite connecting blocks. The transverse cutting device is provided with a design for conveniently replacing a new cutter, an adjusting air cylinder drives a connecting block and a clamping block to vertically move downwards, so that the slitting cutter is in an exposed state, a charged second electromagnet is powered off, the slitting cutter in a firm adsorption state with the second electromagnet is in a loose state, and the slitting cutter is convenient to disassemble and assemble.
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Description

Technical Field

[0001] The utility model belongs to the technical field of insulating composite film slitting processing devices, and in particular relates to a slitting device used for insulating composite film processing. Background Art

[0002] Insulating composite film, also known as insulating film, is made of a variety of insulating materials such as polyimide and polytetrafluoroethylene (PTFE), and other insulating materials such as aluminum oxide, silicon nitride, mica, silicon oxide, etc. Insulating film is widely used in the fields of electronics, electrical engineering, etc. Plastic insulating film and mica tape used for insulating film composite are generally cut by slitting machines. Slitting machines are mainly used for: slitting non-woven fabrics, mica tapes, paper, insulating materials and various composite film materials. Slitting machine types mainly include longitudinal slitting machines, cross-cutting machines, circular knife slitting machines, flat knife slitting machines and guillotine slitting machines. The cross-cutting device of the cross-cutting machine is mainly used to cut the material that has been cut into a narrow width horizontally to generate a fixed length of sheet or small roll. The working principle of the cross-cutting device is mainly to drive the cutting tool through a motor or cylinder or hydraulic cylinder and other equipment to move the tool horizontally and vertically, thereby completing the cutting of the material;

[0003] A cross-cutting device is used to cut the insulating film material and cut it into the same size or length. When a straight knife is used for slitting for a long time, problems such as improper tool installation, knife surface wear, cutting edge bluntness, dirt or burrs on the knife surface may occur, and the tool needs to be disassembled for processing. The traditional tool assembly process is relatively cumbersome, and is generally fixed by multiple screws. During installation, the tool needs to be fixed first and the position adjusted accurately. The installation process is time-consuming and labor-intensive, and it is inconvenient to disassemble and clean the wear problem, and it is not conducive to replacing the tool. In addition, in the screw fixing method, the screw may slip and cause the tool to be improperly installed; when the tool on the cross-cutting device is disassembled and assembled, there is a problem that there is no design for convenient replacement of new tools. For this reason, the present application proposes a slitting device for insulating composite film processing. Utility Model Content

[0004] The purpose of the present invention is to provide a slitting device for processing insulating composite films, so as to solve the problem in the above-mentioned background art that there is no design for convenient replacement of new cutters on the cross-cutting device.

[0005] To achieve the above purpose, the present invention provides the following technical solutions: a slitting device for insulating composite film processing, comprising

[0006] The slitting support comprises a base plate, a fixed arm with a bottom end mounted on the base plate, and a slitting table mounted between opposite surfaces of the fixed arm;

[0007] The slitting mechanism for cutting the insulating film A includes a lifting cylinder installed at the center position of the top surface of the fixed arm, a lifting arm connected to the bottom end of the lifting cylinder, a limiting block fixedly connected to the lifting arm, a slitting tool connected to the lifting arm assembly, and a clamping assembly. The clamping assembly includes an adjusting cylinder symmetrically installed on the end of the lifting arm, a connecting block connected to the bottom end of the adjusting cylinder, and a clamping block installed between the opposite connecting blocks. A second electromagnet is provided inside the lifting arm.

[0008] Preferably, a driving assembly is provided on one side of the base plate, and the driving assembly includes a first fixed plate installed on the base plate, a support plate perpendicular to the side of the first fixed plate, a driving motor installed on the support plate, and a roller connected to the output shaft of the driving motor.

[0009] Preferably, a guide assembly is provided on the base plate, which includes a second fixed plate symmetrically installed on the base plate, a first guide drum and a second guide drum parallel to each other installed between the opposite second fixed plates, and the horizontal section of the bottom surface of the second guide drum is flush with the top surface of the cutting table.

[0010] Preferably, the cross-section of the clamping block is a right-angled trapezoid, the slitting tool includes a limiting portion and a slitting portion, the cross-section of the limiting portion is a right-angled trapezoid, the inclined surface of the clamping block is consistent with the inclined surface of the limiting portion, the connecting block includes a square portion and a cylindrical portion, and the opposite surfaces of the clamping blocks are provided with circular grooves that cooperate with the cylindrical portion.

[0011] Preferably, a clamping assembly is provided on one side surface of the cutting table, and the clamping assembly includes a stabilizing plate installed on the cutting table, a movable cylinder installed at the center of the stabilizing plate, and a pressure plate connected to the bottom end of the movable cylinder, and the pressure plate is parallel to the cutting table.

[0012] Preferably, a winding assembly is provided on one end of the base plate, and the winding assembly includes a mounting block installed on the base plate, a driving motor installed on the mounting block, and a film rolling assembly. The film rolling assembly includes a winding drum, a support drum connected to one end of the winding drum and sleeved on the outside of the output shaft of the driving motor, and a stable block rotatably connected to the support drum through a bearing, and a fastening screw for locking the output shaft of the driving motor passes through the support drum.

[0013] Preferably, an inverted "T"-shaped support plate is provided on the side of the mounting block, a through hole for the output shaft of the driving motor to pass through is provided on the support plate, and a first electromagnet is provided on the support plate.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] In the utility model, the cross-cutting device is designed to facilitate the replacement of new tools. The cylinder is adjusted to drive the connecting block and the clamping block to move vertically downward, so that the slitting tool is in an exposed state, the charged second electromagnet is powered off, and the slitting tool that is firmly adsorbed by the second electromagnet is in a loose state, which facilitates the disassembly and assembly of the slitting tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a side structural diagram of the fixed arm of the present utility model;

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the lifting arm of the utility model;

[0019] Figure 4 This is a schematic cross-sectional view of the lifting arm of the present invention;

[0020] Figure 5 This is a side structural diagram of the mounting block of the present invention;

[0021] Figure 6 This is a side structural diagram of the stabilizing plate of the present invention;

[0022] Figure 7 This is a schematic diagram of the three-dimensional structure of the connecting block of the utility model;

[0023] In the figure: 11, base plate; 12, fixed arm; 13, slitting table; 21, lifting cylinder; 22, lifting arm; 23, slitting tool; 24, adjusting cylinder; 25, clamping block; 26, connecting block; 31, first fixed plate; 32, support plate; 33, drive motor; 34, roller; 41, mounting block; 42, drive motor; 43, take-up drum; 44, support drum; 45, stabilizing block; 51, second fixed plate; 52, first guide drum; 53, second guide drum; 61, stabilizing plate; 62, moving cylinder; 63, pressing plate; 221, limiting block; 222, second electromagnet; 411, support plate; 412, first electromagnet. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example

[0026] See also Figures 1 to 7 The utility model provides a technical solution: a slitting device for processing insulating composite films, including a slitting bracket, including a base plate 11, a fixed arm 12 with a bottom end mounted on the base plate 11, and a slitting table 13 mounted between opposite surfaces of the fixed arm 12. The fixed arm 12 is combined with the base plate 11 and the slitting table 13 by conventional methods (such as screw connection). The fixed arm 12 plays the role of supporting the lifting cylinder 21, and the slitting table 13 plays the role of supporting the insulating film A. The surface of the slitting table 13 facing the slitting tool 23 is provided with a concave knife groove, which is convenient for inserting the slitting tool 23 when slitting. Groove; The slitting mechanism for cutting the insulating film A includes a lifting cylinder 21 installed at the center position of the top surface of the fixed arm 12, a lifting arm 22 connected to the bottom end of the lifting cylinder 21, a limiting block 221 fixedly connected to the lifting arm 22, a slitting tool 23 combined with the lifting arm 22, and a clamping assembly. The corresponding components on the above-mentioned slitting mechanism are combined by conventional methods (such as screw connection). The lifting cylinder 21 drives the lifting arm 22 and the slitting tool 23 to move vertically, which can change the height position of the slitting tool 23. The downward-moving slitting tool 23 can cut the slitting tool moved to the slitting table 13. Insulating film A, to achieve the slitting of insulating film A material; the cylindrical insulating film A is installed on the rotating roller 34, and as the driving motor 33 rotates, the rolled cylindrical insulating film A is in a stretchable state, and one end of the insulating film A is rolled on the winding drum 43. As the driving motor 42 rotates, the insulating film A is rolled on the winding drum 43 to become insulating film B. The clamping assembly includes an adjusting cylinder 24 symmetrically installed on the end of the lifting arm 22, a connecting block 26 connected to the bottom end of the adjusting cylinder 24, and a clamping block 25 installed between the opposite connecting blocks 26. The slitting tool 23 is connected to the lifting arm 22 and The limiting block 221 is matched, and the clamping block 25 clamps the slitting tool 23. The slitting tool 23 and the lifting arm 22 are split structures. The adjusting cylinder 24 drives the clamping block 25 to move downward, which is convenient for disassembling and assembling the slitting tool 23. The corresponding components on the clamping assembly are combined by conventional methods (such as screw connection). A second electromagnet 222 is provided inside the lifting arm 22. When the slitting tool 23 is matched with the lifting arm 22 and the limiting block 221, the second electromagnet 222 is started, and the second electromagnet 222 is connected to the slitting tool 23 by magnetic adsorption, so that the slitting tool 23 is in a firm state, which is convenient for installation.

[0027] In this embodiment, a driving assembly is provided on one side of the base plate 11, and the driving assembly includes a first fixed plate 31 installed on the base plate 11, a support plate 32 perpendicular to the side of the first fixed plate 31, a driving motor 33 installed on the support plate 32, and a roller 34 connected to the output shaft of the driving motor 33. The first fixed plate 31 is combined with the base plate 11 and the support plate 32 by conventional methods (such as screw connection), and the rolled-up cylindrical insulating film A is installed on the roller 34. The driving motor 33 can drive the roller 34 to rotate, so that it is in a loose state, which is conducive to stretching the insulating film A.

[0028] In this embodiment, a guide assembly is provided on the base plate 11, and the guide assembly includes a second fixed plate 51 symmetrically installed on the base plate 11, a first guide rotating cylinder 52 and a second guide rotating cylinder 53 parallel to each other installed between the opposite second fixed plates 51, the first guide rotating cylinder 52 and the second guide rotating cylinder 53 are connected to the second fixed plate 51 by screws, and the second fixed plate 51 is connected to the base plate 11 by screws. The horizontal cross-section of the bottom surface of the second guide rotating cylinder 53 is flush with the top surface of the cutting table 13, and the first guide rotating cylinder 52 and the second guide rotating cylinder 53 play the role of changing the direction of the stretched insulating film A, and also making it flat and wrinkle-free.

[0029] In this embodiment, the cross-section of the clamping block 25 is a right-angled trapezoid, the slitting tool 23 includes a limiting portion and a slitting portion, the cross-section of the limiting portion is a right-angled trapezoid, the inclined surface of the clamping block 25 coincides with the inclined surface of the limiting portion, the clamping block 25 clamps the slitting tool 23, the connecting block 26 includes a square portion and a cylindrical portion, and a circular groove that cooperates with the cylindrical portion is provided on the opposite surface of the clamping block 25. The cylindrical portion of the connecting block 26 is embedded in the clamping block 25, so that the clamping block 25 moves in the same direction as the connecting block 26, and the connecting block 26 is connected to the adjusting cylinder 24 by screws.

[0030] In this embodiment, a clamping assembly is provided on the surface of one side of the slitting table 13, and the clamping assembly includes a stabilizing plate 61 installed on the slitting table 13, a movable cylinder 62 installed at the center position of the stabilizing plate 61, and a pressure plate 63 connected to the bottom end of the movable cylinder 62. The pressure plate 63 is parallel to the slitting table 13, and the stabilizing plate 61 is combined with the slitting table 13 and the movable cylinder 62 by conventional methods (such as screw connection). The pressure plate 63 is connected to the movable cylinder 62 by screws. The movable cylinder 62 drives the pressure plate 63 to move downward, which can press the cut insulating film A to keep it in a stable state, thereby preventing the cut insulating film A on the surface of the slitting table 13 from deflecting or sliding.

[0031] In this embodiment, a winding assembly is provided on one end of the base plate 11, and the winding assembly includes a mounting block 41 mounted on the base plate 11, a driving motor 42 mounted on the mounting block 41, and a film rolling assembly. The mounting block 41 is combined with the base plate 11 and the driving motor 42 by conventional methods (such as screw connection). The film rolling assembly includes a winding drum 43, a support drum 44 connected to one end of the winding drum 43 and sleeved on the outside of the output shaft of the driving motor 42, and a stabilizing block 45 rotatably connected to the support drum 44 through a bearing. The support drum 44 is welded to the winding drum 43, and one end of the support drum 44 is inserted into the interior of the stabilizing block 45. When the stabilizing block 45 is in a stable state, the support drum 44 and the winding drum 43 can be driven to rotate by the driving motor 42, and a locking device is passed through the support drum 44. The fastening screws of the output shaft of the driving motor 42 firmly connect the support cylinder 44 to the output shaft of the driving motor 42. An inverted "T"-shaped support plate 411 is provided on the side of the mounting block 41. The support plate 411 is provided with a through hole for the output shaft of the driving motor 42 to pass through. A first electromagnet 412 is provided on the support plate 411. The support plate 411 is connected to the mounting block 41 by screws. The first electromagnet 412 magnetically absorbs the stabilizing block 45, so that the stabilizing block 45, the support cylinder 44 and the winding drum 43 are in a stable state. The driving motor 42 drives the support cylinder 44 and the winding drum 43 to rotate, so that the large roll of insulating film A is wound on the outside of the winding drum 43 to become a small roll of insulating film B. When the small roll of insulating film B is wound to the standard diameter, the slitting tool 23 cuts off the insulating film A.

[0032] The working principle and use process of this utility model:

[0033] When replacing the damaged slitting tool 23, the regulating cylinder 24 is started, and the regulating cylinder 24 drives the connecting block 26 and the clamping block 25 to move vertically downward;

[0034] After the clamping block 25 moves down to a suitable position, there is a certain gap between the clamping block 25 and the lifting arm 22. At this time, the slitting tool 23 that matches the lifting arm 22 is in an exposed state;

[0035] The charged second electromagnet 222 is powered off, and the magnetism disappears. The slitting tool 23 firmly attached to the second electromagnet 222 is loosened, and the slitting tool 23 can be removed.

[0036] Replace the new slitting tool 23, align the slitting tool 23 with the lifting arm 22 and the limiting block 221, and also align the slitting tool 23 with the second electromagnet 222;

[0037] The second electromagnet 222 is charged and magnetism is generated, and the slitting tool 23 and the second electromagnet 222 are firmly adsorbed.

[0038] The regulating cylinder 24 is started, and the regulating cylinder 24 drives the connecting block 26 and the clamping block 25 to move vertically upward. After the clamping block 25 moves to a suitable position, the clamping block 25 clamps the slitting tool 23 that matches the lifting arm 22. At this time, the slitting tool 23 is in a secure state.

[0039] To sum up: the cross-cutting device is designed to facilitate the replacement of new tools. The adjusting cylinder 24 drives the connecting block 26 and the clamping block 25 to move vertically downward, so that the slitting tool 23 is in an exposed state, and the charged second electromagnet 222 is powered off. The slitting tool 23 that is firmly adsorbed by the second electromagnet 222 is in a loose state, which is convenient for disassembly and assembly of the slitting tool 23.

[0040] Although embodiments of the present invention have been shown and described (see the detailed description above for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A slitting device for insulating composite film processing, characterized in that: include The slitting bracket comprises a bottom plate (11), a fixed arm (12) with its bottom end mounted on the bottom plate (11), and a slitting table (13) mounted between opposite surfaces of the fixed arm (12); A slitting mechanism for cutting an insulating film A comprises a lifting cylinder (21) mounted at the center of the top surface of a fixed arm (12), a lifting arm (22) connected to the bottom end of the lifting cylinder (21), a limiting block (221) fixedly connected to the lifting arm (22), a slitting tool (23) assembled and connected to the lifting arm (22), and a clamping assembly, wherein the clamping assembly comprises an adjusting cylinder (24) symmetrically mounted on the end of the lifting arm (22), a connecting block (26) connected to the bottom end of the adjusting cylinder (24), and a clamping block (25) mounted between the opposing connecting blocks (26); and a second electromagnet (222) is provided inside the lifting arm (22).

2. The slitting device for insulating composite film processing according to claim 1, characterized in that: A driving assembly is provided on one side of the base plate (11), the driving assembly comprising a first fixing plate (31) mounted on the base plate (11), a supporting plate (32) perpendicular to the side of the first fixing plate (31), a driving motor (33) mounted on the supporting plate (32), and a rotating roller (34) connected to the output shaft of the driving motor (33).

3. The slitting device for insulating composite film processing according to claim 1, characterized in that: The bottom plate (11) is provided with a guide assembly, which comprises a second fixed plate (51) symmetrically mounted on the bottom plate (11), a first guide rotating cylinder (52) and a second guide rotating cylinder (53) mounted between the opposite second fixed plates (51) and parallel to each other, wherein the horizontal section of the bottom surface of the second guide rotating cylinder (53) is flush with the top surface of the cutting table (13).

4. The slitting device for insulating composite film processing according to claim 1, characterized in that: The cross section of the clamping block (25) is a right-angled trapezoid, the slitting tool (23) includes a limiting portion and a slitting portion, the cross section of the limiting portion is a right-angled trapezoid, the inclined surface of the clamping block (25) matches the inclined surface of the limiting portion, the connecting block (26) includes a square portion and a cylindrical portion, and a circular groove that matches the cylindrical portion is provided on the opposite surface of the clamping block (25).

5. The slitting device for insulating composite film processing according to claim 1, characterized in that: A pressing assembly is provided on one side surface of the slitting table (13), the pressing assembly comprising a stabilizing plate (61) mounted on the slitting table (13), a movable cylinder (62) mounted at the center of the stabilizing plate (61), and a pressing plate (63) connected to the bottom end of the movable cylinder (62), wherein the pressing plate (63) is parallel to the slitting table (13).

6. The slitting device for insulating composite film processing according to claim 1, characterized in that: A winding assembly is provided on one end of the base plate (11), and the winding assembly includes a mounting block (41) mounted on the base plate (11), a driving motor (42) mounted on the mounting block (41), and a film rolling assembly, and the film rolling assembly includes a winding drum (43), a support drum (44) connected to one end of the winding drum (43) and sleeved on the outside of the output shaft of the driving motor (42), and a stabilizing block (45) rotatably connected to the support drum (44) through a bearing, and a fastening screw for locking the output shaft of the driving motor (42) passes through the support drum (44).

7. The slitting device for insulating composite film processing according to claim 6, characterized in that: An inverted "T"-shaped support plate (411) is provided on the side of the mounting block (41), a through hole for the output shaft of the drive motor (42) to pass through is provided on the support plate (411), and a first electromagnet (412) is provided on the support plate (411).