Efficient color sand tile automatic sanding device
By designing an automatic sand laying device for colored sand tiles, the controller is used to control the opening and closing of front and rear sand laying nozzles, the automatic two-color laying of colored sand tiles and the recycling of colored sand is achieved, which solves the problems of inefficiency and waste in the existing technology, and improves the sand laying efficiency and material utilization rate.
Patent Information
- Application Number
- CN202422441087.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing colored sand tiles are inefficient and require manual assistance in processing double colored sand tiles. The colored sand sprinkled during sand laying is incomplete, resulting in waste and increased manufacturing costs.
An efficient automatic sand laying device for colored sand tiles is designed, including a front sand laying box and a rear sand laying box. The controller controls the opening and closing of the front and rear sand laying nozzles to realize the automatic laying of two-color sand tiles, and uses a fan to collect excess colored sand and recycle it to the return box.
It realizes efficient automatic sand laying of colored sand tiles, reduces labor costs, reduces material waste, and improves sand laying efficiency and material utilization.
Smart Images
Figure CN223236604U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sand-laying devices for colored sand tiles, in particular to a high-efficiency automatic sand-laying device for colored sand tiles. Background Art
[0002] Colored sand tiles are another name for colored stone metal tiles. They are named after the layer of colored sand particles sintered at high temperature on their surface. They weigh only 1 / 6 of traditional tiles. Taking the size of 1340mm*420mm as an example, one tile can cover half a square meter, and only two tiles are needed for one square meter of roof. The materials used for colored sand tiles include aluminum-zinc-coated steel sheets with 55% aluminum, 43.4% zinc, and 1.6% silicon. The surface is covered with colored sand. The colored sand has strong UV resistance and can reduce the noise caused by rain on the tile surface. At the same time, the colors are rich and solemn, and the decorative effect is good, which can provide a good exterior decoration effect for buildings. Existing colored sand tile sanding devices are mostly single-color sanding devices. When processing double-color sand tiles, manual assistance is required for sanding, which is inefficient and labor-intensive. In addition, the colored sand scattered during sanding also needs to be collected manually. Manual collection is inefficient and incomplete, resulting in waste of colored sand and increasing manufacturing costs. To this end, we propose an efficient automatic sanding device for colored sand tiles. Utility Model Content
[0003] The main purpose of the utility model is to provide a high-efficiency automatic sand-laying device for colored sand tiles, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A high-efficiency automatic sand-laying device for colored sand tiles comprises a front sand-laying box, a rear sand-laying box is fixedly mounted on the rear surface of the front sand-laying box, support frames are fixedly mounted on one surface and the other side surface of the front sand-laying box, support columns are fixedly mounted on the lower surface of the support frames, a controller is fixedly mounted on one side surface of the support columns, universal wheels are fixedly mounted on the lower surfaces of the support columns, a feeding conveyor belt is movably mounted on the center position of the support columns, and a return conveyor belt is movably mounted below the feeding conveyor belt.
[0006] Preferably, a front emergency sand adding port is opened on the upper surface of the front sand box, a front sand adding port is fixedly installed near the upper position of the front surface of the front sand box, a front observation window is fixedly installed near the lower position of the front surface of the front sand box, a front manual valve is fixedly installed below the front observation window, and a front sand nozzle is fixedly installed on the lower surface of the front sand box.
[0007] Preferably, a rear emergency sand adding port is opened on the upper surface of the rear sand box, a rear sand adding port is fixedly installed near the upper position of the rear surface of the rear sand box, a rear observation window is fixedly installed near the lower position of the rear surface of the rear sand box, a rear manual valve is fixedly installed below the rear observation window, and a rear sand nozzle is fixedly installed on the lower surface of the rear sand box.
[0008] Preferably, a central shaft is movably installed on the lower surface of the front sand box, a front sand plate is fixedly installed on the central shaft below the front sand box, and a rear sand plate is fixedly installed on the central shaft below the rear sand box.
[0009] Preferably, one side surface and the other side surface of the front sand box are provided with slider grooves, an electric slider is movably embedded in the slider groove, a lifting rod is fixedly installed on the lower surface of the electric slider, and one side surface and the other side surface of the front sand discharge plate are provided with pulley grooves, a pulley is movably embedded in the pulley groove, and the pulley is fixedly connected to the lifting rod.
[0010] Preferably, a fixing frame is fixedly installed at the rear position of the feeding conveyor belt, a fan is fixedly installed on the lower surface of the fixing frame, an upper baffle is fixedly installed on the rear surface of the fixing frame, a lower baffle is fixedly installed at the rear position of the return conveyor belt, and a return box is movably placed in front of the return conveyor belt.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] In the present invention, the staff can respectively load colored sand of different colors into the front sand box and the rear sand box, and then use the controller to adjust the opening and closing of the front sand nozzle and the rear sand blasting nozzle according to the color to be laid. For example, if half blue and half gray colored sand tiles are needed, it is only necessary to open the front sand nozzles 1-5 and the rear sand nozzles 6-10, and the preparation stage is completed. When the colored sand tiles enter the front sand nozzles, the sand nozzles 1-5 will first lay blue colored sand, and when passing through the rear sand nozzles, the sand nozzles 6-10 will lay gray colored sand, and the sand laying stage of the two-color sand tiles is completed. The excess colored sand during laying is blown onto the conveyor belt by the fan, and then sent to the return material box by the conveyor belt, and the recycling stage is completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency automatic sand-laying device for colored sand tiles of the utility model;
[0014] Figure 2 This is a rear view of a high-efficiency automatic sand-laying device for colored sand tiles according to the utility model;
[0015] Figure 3 This is a partial view of a high-efficiency automatic sand-laying device for colored sand tiles according to the utility model;
[0016] Figure 4 This utility model is a high-efficiency automatic sand-laying device for colored sand tiles. Figure 3 Enlarged view of point A in the middle;
[0017] In the figure: 1. Front sand box; 101. Front sand adding port; 102. Front observation window; 103. Front manual valve; 104. Front sand nozzle; 105. Front sand discharge plate; 106. Front emergency sand adding port; 2. Rear sand box; 201. Rear sand adding port; 202. Rear observation window; 203. Rear manual valve; 204. Rear sand nozzle; 205. Rear sand discharge plate; 206. Rear emergency sand adding port; 3. Support frame; 301. Center axis; 4. Support column; 401. Slider slot; 402. Electric slider; 403. Lifting rod; 404. Pulley; 405. Pulley slot; 5. Controller; 6. Universal wheel; 7. Feed conveyor belt; 8. Fan; 801. Fixed frame; 802. Upper baffle plate; 9. Return conveyor belt; 901. Lower baffle plate; 902. Return box. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] like Figure 1-4 As shown, a high-efficiency automatic sand-laying device for colored sand tiles comprises a front sand-laying box 1, a rear sand-laying box 2 is fixedly mounted on the rear surface of the front sand-laying box 1, a support frame 3 is fixedly mounted on one surface and the other side surface of the front sand-laying box 1, a support column 4 is fixedly mounted on the lower surface of the support frame 3, a controller 5 is fixedly mounted on one side surface of the support column 4, a universal wheel 6 is fixedly mounted on the lower surface of the support column 4, a feeding conveyor belt 7 is movably mounted at the center position of the support column 4, and a return conveyor belt 9 is movably mounted below the feeding conveyor belt 7;
[0020] The upper surface of the front sand box 1 is provided with a front emergency sand adding port 106, which is in a normally open state, so that the material can be replenished in time when the material is almost exhausted. A front sand adding port 101 is fixedly installed near the upper position of the front surface of the front sand box 1, and a front observation window 102 is fixedly installed near the lower position of the front surface of the front sand box 1. The front observation window 102 is designed with tempered glass material, which is convenient for observing the use of materials so as to replenish them in time. A front manual valve 103 is fixedly installed below the front observation window 102, and the front manual valve 103 can manually control the opening and closing of the front sand nozzle 104. The lower surface of the front sand box 1 is fixedly installed There are front sand spouts 104, and there are ten front sand spouts 104 evenly distributed on the lower surface of the front sand box 1; a rear emergency sand adding port 206 is provided on the upper surface of the rear sand box 2, and the rear emergency sand adding port 206 is in a normally open state, which is convenient for timely replenishment of materials when the materials are almost exhausted; a rear sand adding port 201 is fixedly installed near the upper position of the rear surface of the rear sand box 2, and a rear observation window 202 is fixedly installed near the lower position of the rear surface of the rear sand box 2. The rear observation window 202 is designed with tempered glass material, which is convenient for observing the use of materials. A rear manual valve 203 is fixedly installed below the rear observation window 202, and a rear There are ten sanding nozzles 204 and rear sanding nozzles 204 evenly distributed on the lower surface of the rear sand box 2; a central axis 301 is movably installed on the lower surface of the front sand box 1, and a front sanding plate 105 is fixedly installed at the position below the front sand box 1. The front sanding plate 105 is evenly divided into ten slides, each slide corresponds to a front sanding nozzle 104, and a rear sanding plate 205 is fixedly installed at the position below the rear sand box 2. The rear sanding plate 205 is evenly divided into ten slides, each slide corresponds to a rear sanding nozzle 204; a slider groove 401 is provided on one side surface and the other side surface of the front sand box 1. An electric slider 402 is movably embedded in 401, and a lifting rod 403 is fixedly installed on the lower surface of the electric slider 402. Pulley grooves 405 are provided on one side surface and the other side surface of the front sand-discharging plate 105. A pulley 404 is movably embedded in the pulley groove 405, and the pulley 404 is fixedly connected to the lifting rod 403; a fixed frame 801 is fixedly installed at the rear position of the feeding conveyor belt 7, a fan 8 is fixedly installed on the lower surface of the fixed frame 801, an upper baffle 802 is fixedly installed on the rear surface of the fixed frame 801, a lower baffle 901 is fixedly installed at the rear position of the return conveyor belt 9, and a return box 902 is movably placed in front of the return conveyor belt 9.
[0021] It should be noted that the present invention is an efficient automatic sand-laying device for colored sand tiles. When in use, the staff needs to inject sand according to the use requirements. If only single-color sand tiles are needed, it is only necessary to inject sand into the front sand box 1. If two-color sand tiles need to be made, different colors of colored sand need to be filled into the front sand box 1 and the rear sand box 2 respectively. Then, the controller 5 is used to adjust the opening and closing of the front sand nozzle 104 and the rear sand nozzle 204 according to the color to be laid. For example, the customer customized half blue and half gray colored sand To make tiles, you only need to use the controller 5 to open No. 1-5 of the front sanding nozzle 104 and close No. 6-10, and then close No. 1-5 of the rear sanding nozzle 204 and open No. 6-10. At this point, the preparation stage has been completed. In addition to the above examples, you can also customize colored sand tiles with different colors according to different needs, such as 30% blue and 70% purple colored sand tiles. You only need to adjust the opening and closing of the front sanding nozzle 104 and the rear sanding nozzle 204. In the sanding stage, you must first place the colored steel tiles that have been coated with primer on the feeding conveyor 7. The colored steel tiles It will first pass under the front sand plate 105 along the feeding conveyor belt 7. At this time, blue colored sand will slide down from No. 1 to No. 5 of the front sand nozzle 104 and cover half of the colored steel tile. When it passes under the rear sand plate 205, gray colored sand will slide down from No. 6 to No. 10 of the rear sand nozzle 204 and cover the other half of the colored steel tile. At this point, the sanding stage of the double-color sand tile is completed. Then, it will be transported along the feeding conveyor belt 7 and pass through the fan 8. The fan 8 will blow off the excess colored sand on the colored sand tile and let it scatter on the feeding conveyor belt 7. At the end of the feeding conveyor belt 7, The excess colored sand will fall onto the return conveyor belt 9 as the feeding conveyor belt 7 turns over, and then be transported to the return box 902 by the return conveyor belt 9. At this point, the recycling stage is completed. During use, if larger colored sand tiles are encountered, the front sand discharge plate 105 and the rear sand discharge plate 205 can be raised and lowered by the electric slider 402 to improve the applicability of the equipment. During use, the staff can observe the use of colored sand in real time through the front observation window 102 and the rear observation window 202, so as to replenish the colored sand and shut down the equipment in time.
[0022] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. An efficient automatic sand-laying device for colored sand tiles, characterized by: The invention comprises a front sand box (1), a rear sand box (2) is fixedly mounted on the rear surface of the front sand box (1), a support frame (3) is fixedly mounted on one surface and the other side surface of the front sand box (1), a support column (4) is fixedly mounted on the lower surface of the support frame (3), a controller (5) is fixedly mounted on one side surface of the support column (4), a universal wheel (6) is fixedly mounted on the lower surface of the support column (4), a feeding conveyor belt (7) is movably mounted at the center position of the support column (4), and a return conveyor belt (9) is movably mounted below the feeding conveyor belt (7).
2. The high-efficiency automatic sand-laying device for colored sand tiles according to claim 1 is characterized in that: A front emergency sand adding port (106) is provided on the upper surface of the front sand box (1), a front sand adding port (101) is fixedly installed near the upper position of the front surface of the front sand box (1), a front observation window (102) is fixedly installed near the lower position of the front surface of the front sand box (1), a front manual valve (103) is fixedly installed below the front observation window (102), and a front sand nozzle (104) is fixedly installed on the lower surface of the front sand box (1).
3. The high-efficiency automatic sand-laying device for colored sand tiles according to claim 2 is characterized in that: A rear emergency sand adding port (206) is provided on the upper surface of the rear sand box (2), a rear sand adding port (201) is fixedly installed near the upper position of the rear surface of the rear sand box (2), a rear observation window (202) is fixedly installed near the lower position of the rear surface of the rear sand box (2), a rear manual valve (203) is fixedly installed below the rear observation window (202), and a rear sand nozzle (204) is fixedly installed on the lower surface of the rear sand box (2).
4. The high-efficiency automatic sand-laying device for colored sand tiles according to claim 3 is characterized in that: A central shaft (301) is movably mounted on the lower surface of the front sand box (1); a front sand discharge plate (105) is fixedly mounted on the central shaft (301) below the front sand box (1); and a rear sand discharge plate (205) is fixedly mounted on the central shaft (301) below the rear sand box (2).
5. The high-efficiency automatic sand-laying device for colored sand tiles according to claim 4 is characterized in that: The front sand box (1) is provided with a slider groove (401) on one side surface and the other side surface, an electric slider (402) is movably embedded in the slider groove (401), and a lifting rod (403) is fixedly installed on the lower surface of the electric slider (402), and the front sand plate (105) is provided with a pulley groove (405) on one side surface and the other side surface, a pulley (404) is movably embedded in the pulley groove (405), and the pulley (404) is fixedly connected to the lifting rod (403).
6. The high-efficiency automatic sand-laying device for colored sand tiles according to claim 5 is characterized in that: A fixing frame (801) is fixedly installed at the rear of the feeding conveyor belt (7), a fan (8) is fixedly installed on the lower surface of the fixing frame (801), an upper baffle (802) is fixedly installed on the rear surface of the fixing frame (801), a lower baffle (901) is fixedly installed at the rear of the return conveyor belt (9), and a return box (902) is movably placed in front of the return conveyor belt (9).