Sintering machine trolley wheel dismounting device

By designing the disassembly device of the mobile platform and lifting mechanism, using the bayonet and hoisting rod structure, the problem of difficulty in disassembling the wheels of the sintering machine is solved, and the effect of efficient disassembly and reducing the physical strength of workers is achieved.

CN223237289UActive Publication Date: 2025-08-19JIANGSU HUAIGANG STEEL STRUCTURE CO LTD +1
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Patent Information

Application Number
CN202422844646.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-08-19
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

In the prior art, it is difficult to disassemble the wheels of the sintering machine, the interference fit is large, and the bearing deformation leads to low disassembly efficiency, and the worker consumes a lot of physical strength.

Method used

A disassembly device including a moving platform and a lifting mechanism is designed, and the bayonet and a hoisting rod structure is used to drive the disassembly assembly to disassemble the wheel through the hoisting mechanism, and the disassembly is achieved by the cooperation of the bayonet and a hoisting rod.

Benefits of technology

The efficient disassembly of the sintered machine wheels is achieved, reducing workers' physical energy consumption, improving disassembly efficiency, and reducing the physical energy consumption of manpower to adjust the position of the bayonet.

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Abstract

The utility model discloses a sintering machine trolley wheel dismounting device which comprises a movable platform, a hoisting mechanism is arranged on the movable platform, a dismounting assembly is arranged at the hoisting end of the hoisting mechanism and comprises two parallel vertical plates, a bayonet is formed in the lower end of one vertical plate, and a clamping groove is formed in the lower end of the other vertical plate. The width of the bayonet is larger than the diameter of the clamping wheel and smaller than the outer diameter of the trolley wheel, and the other vertical plate is provided with an ejector rod matched with the bayonet. The trolley wheel of the sintering machine can be efficiently disassembled, physical output of workers is reduced, and disassembling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sintering machine trolleys, in particular to a sintering machine trolley wheel disassembly device. Background Art

[0002] A sintering machine is used to heat a mixture of powdered or granular iron ore, flux, and fuel under certain conditions, partially melting and condensing it to form a strong, lumpy material called sinter. It is the primary equipment used in sintering plants to sinter fines. The trolley is the core operating component of the sintering machine. As a mobile platform, it moves along the sintering machine's tracks, allowing the sintered material to undergo the entire sintering process, from preheating and combustion to cooling.

[0003] Modern large-scale sintering machines are large in scale and have long production lines. The trolleys are not only large in size but also numerous (nearly 200). Each trolley is equipped with a card wheel and a trolley wheel (such as Figure 1 As shown in the figure, bearings are installed between the trolley wheels and the axles. Since the trolley operates under harsh working conditions such as high temperature and heavy load, the bearings on it may deform and damage after a period of operation. Therefore, the bearings need to be replaced regularly. To replace the bearings, the trolley wheels must be disassembled first. However, since the trolley wheels and bearings have an interference fit, the interference fit is large and is affected by bearing deformation, making the trolley wheels difficult to disassemble. The workers consume a lot of physical energy during disassembly, and the efficiency is low. Utility Model Content

[0004] The purpose of the utility model is to provide a sintering machine trolley wheel disassembly device, which can efficiently disassemble the sintering machine trolley wheel, reduce the physical consumption of workers, and improve the disassembly efficiency.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a sintering machine trolley wheel disassembly device, comprising a mobile platform, a lifting mechanism is provided on the mobile platform, a disassembly assembly is provided on the lifting end of the lifting mechanism, and the disassembly assembly includes two parallel vertical plates, one of which is provided with a bayonet at the lower end of the vertical plate, the width of the bayonet is greater than the diameter of the clamping wheel and smaller than the outer diameter of the trolley wheel, and the other vertical plate is provided with a push rod that cooperates with the bayonet.

[0006] A further improvement of the present invention is that the lifting mechanism includes a bracket arranged on the mobile platform, a hoist is provided on the bracket, and the lifting end of the hoist is provided with the disassembly assembly.

[0007] A further improvement of the present invention is that the disassembly assembly further includes a connecting plate arranged between the two vertical plates, and the connecting plate and the vertical plates are arranged perpendicular to each other.

[0008] A further improvement of the present invention is that the top rod is arranged horizontally, and one end thereof is fixed on the vertical plate.

[0009] A further improved solution of the present invention is that the top rod is provided on one side of the vertical plate, and reinforcing ribs are provided on the other side.

[0010] A further improvement of the present invention is that the upper ends of the two connecting plates are symmetrically provided with lifting ears.

[0011] A further improvement of the present invention is that the mobile platform is further provided with a control cabinet and a motor for providing power to the lifting mechanism and the mandrel.

[0012] A further improved solution of the present invention is that the push rod is arranged between the two vertical plates and is a hydraulic push rod.

[0013] The beneficial effects of the present invention are:

[0014] The utility model can replace manpower for disassembly by arranging a lifting component and a disassembly component, can efficiently disassemble the trolley wheel of the sintering machine, reduces the physical consumption of workers, and improves the disassembly efficiency.

[0015] The utility model provides a bayonet with a width greater than the diameter of the clamping wheel and smaller than the outer diameter of the trolley wheel on the vertical plate. The clamping wheel is positioned in the bayonet by lowering the vertical plate, and the push rod supports the wheel axle and then continues to extend, thereby driving the vertical plate to move. Because the bayonet width is smaller than the outer diameter of the trolley wheel, the vertical plate with the bayonet can support the trolley wheel and gradually remove it. The disassembly is simple and convenient by utilizing the diameter difference between the trolley wheel and the clamping wheel on the trolley.

[0016] The utility model moves through a mobile platform, reducing the physical effort of carrying tools, and drives the disassembly components to rise and fall through a lifting mechanism, which reduces the physical effort of adjusting the position of the bayonet compared to manually lifting the disassembly components, further reducing physical effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the trolley wheel structure in the prior art.

[0018] Figure 2 It is a schematic side view of the structure of the present utility model.

[0019] Figure 3 It is a schematic side cross-sectional view of the structure of the disassembly assembly of the present invention.

[0020] Figure 4 This is a schematic front view of the bayonet structure of the present invention.

[0021] In the figure, 1-mobile platform, 2-vertical plate, 3-bayonet, 4-top rod, 5-bracket, 6-hoist, 7-connecting plate, 8-reinforcement rib, 9-lifting eye, 10-motor, 11-clamp wheel, 12-trolley wheel, 13-end cover. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Example

[0023] Combine Figures 1 to 4 It can be seen that a sintering machine trolley wheel disassembly device includes a mobile platform 1, a lifting mechanism is provided on the mobile platform 1, and a disassembly component is provided on the lifting end of the lifting mechanism. The disassembly component includes two parallel vertical plates 2, and a bayonet 3 is provided at the lower end of one of the vertical plates 2. The width of the bayonet 3 is greater than the diameter of the clamping wheel and smaller than the outer diameter of the trolley wheel, and the other vertical plate 2 is provided with a push rod 4 that cooperates with the bayonet 3.

[0024] The lifting mechanism includes a bracket 5 arranged on the mobile platform 1, a hoist 6 is provided on the bracket 5, and a disassembly component is provided at the lifting end of the hoist 6.

[0025] The disassembly assembly further comprises a connecting plate 7 disposed between the two vertical plates 2, wherein the connecting plate 7 and the vertical plates 2 are disposed perpendicular to each other. Preferably, the two connecting plates 7 and the two vertical plates 2 form a rectangle.

[0026] The push rod 4 is arranged horizontally, and one end thereof is fixed on the vertical plate 2. Preferably, the push rod 4 is arranged between the two vertical plates 2 and is a hydraulic push rod.

[0027] One side of the vertical plate 2 is provided with a push rod 4, and the other side is provided with a reinforcing rib 8. The reinforcing rib 8 improves its stability when the trolley wheel is disassembled.

[0028] Lifting ears 9 are symmetrically provided at the upper ends of the two connecting plates 7 to facilitate the hoist 6 to lift the disassembled components.

[0029] The mobile platform 1 is also provided with a control cabinet and a power source for providing power to the lifting mechanism and the mandrel 4. The power source is a conventional power source capable of providing power to the mandrel. Preferably, the power source is a motor 10.

[0030] The working principle of the sintering machine trolley wheel disassembly device provided by the utility model is as follows: when in use, first remove the end cover 13 at one end of the trolley wheel 12, then adjust the mobile platform 1 so that the disassembly assembly can be located above the trolley wheel 12 to be disassembled, control the hoist 6 to drive the disassembly assembly to rise and fall, and control the bayonet 3 on the vertical plate 2 to fall on the clamping wheel 11 during the descent. After it is in place, start the push rod 4, the top plate 4 presses on the wheel axle and cooperates with the bayonet 3, and pulls the trolley wheel 12 off the wheel axle through the vertical plate 2 with the bayonet 3 to complete the disassembly of the trolley wheel.

[0031] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly used in other related technical fields, are similarly included in the scope of patent protection of the present invention.

Claims

1. A sintering machine wheel disassembly device, characterized by: The mobile platform (1) is provided with a lifting mechanism, and a disassembly assembly is provided on the lifting end of the lifting mechanism. The disassembly assembly comprises two parallel vertical plates (2), wherein a bayonet (3) is provided at the lower end of one of the vertical plates (2), the width of the bayonet (3) is greater than the diameter of the card wheel and smaller than the outer diameter of the trolley wheel, and the other vertical plate (2) is provided with a push rod (4) that matches the bayonet (3).

2. The sintering machine wheel disassembly device according to claim 1, characterized in that: The lifting mechanism comprises a bracket (5) arranged on the mobile platform (1), a hoist (6) is provided on the bracket (5), and the lifting end of the hoist (6) is provided with the disassembly assembly.

3. The sintering machine wheel disassembly device according to claim 1, characterized in that: The disassembly assembly further comprises a connecting plate (7) arranged between the two vertical plates (2), wherein the connecting plate (7) and the vertical plates (2) are arranged perpendicular to each other.

4. The sintering machine wheel disassembly device according to claim 1, characterized in that: The top rod (4) is arranged horizontally, and one end thereof is fixed on the vertical plate (2).

5. The sintering machine wheel disassembly device according to claim 1 or 4, characterized in that: The top rod (4) is provided on one side of the vertical plate (2), and a reinforcing rib (8) is provided on the other side.

6. The sintering machine wheel disassembly device according to claim 3, characterized in that: Lifting ears (9) are symmetrically provided at the upper ends of the two connecting plates (7).

7. The sintering machine wheel disassembly device according to claim 1, characterized in that: The mobile platform (1) is also provided with a control cabinet and a motor (10) for providing power to the lifting mechanism and the mandrel (4).

8. The sintering machine wheel disassembly device according to claim 1, characterized in that: The push rod (4) is arranged between the two vertical plates (2) and is a hydraulic push rod.