Automobile charging door mechanism capable of being automatically opened by pressing
Through the combined design of torsion spring, gear pin, gear damping and micro switch, the problems of complex structure, high cost, unknown status and uneven opening speed are solved, and the charging door structure with low cost, lightweight, automatic, uniform speed opening and real-time status display are realized.
Patent Information
- Application Number
- CN202422822964.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing charging door has complex structure and high cost, and cannot communicate with the vehicle system. The charging status cannot be visually displayed. Manual operation is inconvenient and the opening speed is uneven, which makes the user experience poor.
The combination design of torsion spring, gear pin, gear damping and micro switch is adopted to automatically and at a constant speed to open the charging door, and communicate with the vehicle system through the micro switch, and display the charging status with the charging indicator light.
It realizes the automatic opening of the charging door with low cost and lightweight charging door. The vehicle system can sense the charging door status in real time, improve user experience, and is easy to operate manually and has a uniform opening speed.
Smart Images

Figure CN223237756U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of charging doors, and in particular relates to a push-to-open automatic-opening automobile charging door mechanism. Background Art
[0002] With the increasing popularity of new energy vehicles in China and the rapid growth of the new energy market, OEMs are increasingly pursuing low-cost, lightweight, and simplified charging doors for newly developed models. Currently, the mainstream charging doors on the market are electric and manual. Electric charging doors incorporate a motor, actuator, button, and mechanical assembly, resulting in a complex structure, high cost, and a weight disadvantage. Manual push-type charging doors are available in semi-automatic and automatic pop-up styles. Mainstream manual push-type charging doors have the following disadvantages: 1. The vehicle's in-cabin computer system cannot communicate with the charging door, making it unable to detect whether the charging door is open or closed; 2. The vehicle's battery charge status, such as whether it is waiting to charge, charging, or fully charged, cannot be intuitively detected from outside the vehicle; 3. Manually opening the charging door requires first manually pressing the unlock button and then manually tilting the door panel to a certain angle for it to automatically open; 4. The door panel can open quickly and unevenly, resulting in a poor user experience. Utility Model Content
[0003] In view of the above shortcomings of the prior art, the purpose of the present invention is to provide a push-to-open automatic car charging door mechanism.
[0004] In order to achieve the above objectives, the technical solutions adopted are:
[0005] A push-to-open car charging door mechanism includes a door panel and a base, the door panel includes an outer door panel and an inner door panel, a gooseneck arm is provided at one end of the inner door panel, the free end of the gooseneck arm is connected to a gear pin shaft, the gear pin shaft includes a first gear and a pin shaft passing through the first gear, one end of the pin shaft passes through the base and is connected to the first gear, a torsion spring is provided on the base, one end of the torsion spring is connected to the base, and the other end of the torsion spring is connected to the first gear, the torsion spring can drive the pin shaft to rotate through the first gear, thereby driving The movable gooseneck arm and the door panel are rotated and folded relative to the base to realize the opening or closing of the door panel. A gear damper is provided on the base, and the gear damper is provided with a second gear. The first gear is engaged with the second gear. A micro switch and a charging indicator light are also provided on the base. The micro switch and the charging indicator light are electrically connected to the connector, and the connector is connected to the vehicle computer. The micro switch transmits the closing or opening signal of the door panel to the vehicle computer through the connector by contacting or separating with the gear pin shaft, and the charging status of the vehicle computer is transmitted to the indicator light through the connector.
[0006] On the basis of the above technical solution, the present invention can also make the following improvements:
[0007] Furthermore, a rotary rebounder is provided on the base, and the rotary rebounder is provided with a lock head. The lock head is rotated to lock the door panel when the door panel is closed, and to push out the door panel when the door panel is opened.
[0008] Furthermore, the gear pin shaft is provided with a protrusion, and the micro switch includes a metal spring. The protrusion and the metal spring are in contact or separation, and the closing or opening signal of the door panel is transmitted to the vehicle computer through the connector.
[0009] Furthermore, the outer door panel is connected to the inner door panel by a snap-fitting manner, and a first annular sealing soft rubber is provided at the connection between the inner door panel and the outer door panel.
[0010] Furthermore, the base is provided with a cavity, and the bottom of the cavity is provided with an annular second sealing soft glue.
[0011] Furthermore, the base is provided with a cover plate.
[0012] Furthermore, the inner door panel is provided with a stop structure that cooperates with the rotary rebounder to achieve locking or unlocking actions.
[0013] Furthermore, the stopping structure is a lock.
[0014] Furthermore, the lock includes a through hole, in which a pair of limiting bosses are arranged opposite to each other. A long strip of pressure strip is also provided in the through hole. The pressure strip is located on the side of the limiting boss away from the base, and the pressure strip is arranged parallel to the limiting boss.
[0015] Compared with the existing technology, the beneficial effects of the present invention are: the charging door mechanism of the present invention has lower cost and lighter weight. Through the cooperation of torsion spring, indicator light, micro switch and gear damping, the charging door can be opened automatically and at a uniform speed, achieving a good subjective experience; when manually opening the charging door, after manually pressing and unlocking, the door panel can automatically pop open without manually moving it again; and the car screen can receive and sense the open / closed status of the door panel, and the charging status can be directly sensed from the charging door. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is an exploded view of the push-to-open automatic car charging door mechanism of the utility model;
[0017] Figure 2 This is a structural diagram of the door panel of the push-to-open type car charging door mechanism of the utility model in the closed state;
[0018] Figure 3This is a structural diagram of the base of the utility model when the door panel is in a closed state;
[0019] Figure 4 This is a schematic diagram of the structure of the door panel, gear pin, gear damper, torsion spring and micro switch of the utility model when the door panel is in closed state;
[0020] Figure 5 This is a schematic diagram of the structure of the door panel, gear pin, gear damper, torsion spring and micro switch of the utility model when the door panel is in the open state;
[0021] Figure 6 This is a schematic diagram of the structure of the base of the utility model when the door panel is in the open state;
[0022] Figure 7 This is a schematic diagram of the three-dimensional structure of the push-to-open car charging door mechanism of the utility model from another perspective:
[0023] Figure 8 It is a cross-sectional view of the rotary rebounder and the door panel lock;
[0024] Figure 9 The figure shows the locked state of the rotary rebounder when the door panel is closed;
[0025] Figure 10 This is a diagram of the unlocked state of the rotary rebounder when the door panel is open.
[0026] The figures are marked as follows: 1. Door panel; 11. Outer door panel; 12. Inner door panel; 121. Gooseneck arm; 122. First sealing soft rubber; 2. Base; 21. Second sealing soft rubber; 22. Cover plate; 3. Gear pin; 31. First gear; 32. Pin; 33. Protrusion; 4. Torsion spring; 5. Gear damping; 51. Second gear; 6. Micro switch; 61. Metal shrapnel; 7. Charging indicator light; 8. Connector; 9. Rotary rebounder; 91. Lock head; 10. Lock buckle; 101. Limiting boss; 102. Pressure strip. DETAILED DESCRIPTION
[0027] The present invention is described below with reference to examples. The examples are only used to explain the present invention and are not used to limit the scope of the present invention.
[0028] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0029] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0030] Reference Figures 1 to 10 A push-to-open car charging door mechanism includes a door panel 1 and a base 2. The door panel 1 includes an outer door panel 11 and an inner door panel 12. A gooseneck arm 121 is provided at one end of the inner door panel 12. The free end of the gooseneck arm 121 is connected to a gear pin 3. The gooseneck arm 121 and the gear pin 3 serve as the transmission part of the entire mechanism, and are used to carry the opening and closing functions of the door panel 1 on the base 2. The gear pin 3 includes a first gear 31 and a pin 32 passing through the first gear 31, one end of the pin 32 passes through the base 2 and is connected to the first gear 31, the gear pin 3 and the base 2 are in a rotating pair relationship, the base 2 is provided with a torsion spring 4, one end of the torsion spring 4 is fixed to the base 2, and the other end of the torsion spring 4 is connected to the first gear 31, the torsion spring 4 can drive the pin 32 to rotate through the first gear 31, and then drive the gooseneck arm 121 and the door panel 1 to rotate and fold relative to the base 2, so as to realize the opening or closing of the door panel 1, and a gear damper 5 is provided on the base 2, and the gear damper 5 is provided with a second gear 51, the first gear 31 is meshed with the second gear 51, and the gear pin 3 and the gear damper 5 are gear involute rotation cooperation, which is used to realize uniform speed control during the opening / closing process of the door panel 1. The base 2 is also provided with a micro switch 6 and a charging indicator light 7. The micro switch 6 and the charging indicator light 7 are electrically connected to a connector 8. The connector 8 is connected to the vehicle computer. The micro switch 6 transmits the closing or opening signal of the door panel 1 to the vehicle computer through the connector 8 by contacting or separating with the gear pin 3. The charging status of the vehicle computer is transmitted to the indicator light through the connector 8.
[0031] In this embodiment, specifically, the gooseneck arm 121 and the gear pin 3 are fixedly connected by key and groove cooperation.
[0032] In this embodiment, specifically, the torsion spring 4 can rotate on the base 2, one end of the long arm of the torsion spring 4 is fixed on the base 2, and one end of the short arm is fixed on the gear pin 3. The center hole of the torsion spring 4 and the pin 32 on the base 2 are in a rotating pair relationship to realize the function of popping open the door panel 1 and giving the door panel 1 a pre-tightening force.
[0033] Specifically, the gear damper 5 is fixed to the base 2 by a stop structure, and the stop structure can be a stopper, a positioning pin, a buckle, or a combination of the foregoing two and the buckle.
[0034] In this embodiment, the micro switch 6 and the connector 8 are fixed to the base 2 by a stop structure, and the stop structure can be a stopper, a positioning pin, a buckle, or a combination of the above two and the buckle.
[0035] In this embodiment, specifically, the lamp body and wiring harness of the charging indicator light 7 are fixed to the base 2 by screws, and the wiring harness of the charging indicator light 7 is plugged into the connector 8 through the positive / negative / LIN lines respectively, and the connector 8 is fixed to the base 2 through a socket structure.
[0036] As a preferred embodiment, the base is provided with a rotary rebounder 9, and the rotary rebounder 9 is provided with a lock head 91. When the door panel 1 is closed, the lock head 91 rotates to lock the door panel 1, and when the door panel 1 is opened, the lock head 91 rotates to eject the door panel 1. Specifically, the rotary rebounder 9 is connected to the base 2 by a snap-fit fixation.
[0037] As a preferred embodiment, the gear pin shaft 3 is provided with a protrusion 33, and the protrusion 33 and the first gear 31 are not on the same plane. The protrusion 33 is located on the side of the first gear 31 away from the base 2 to avoid the first gear 31. The micro switch 6 includes a metal spring 61. The protrusion 33 and the metal spring 61 are in contact or separation, and the closing or opening signal of the door panel 1 is transmitted to the vehicle computer through the connector 8.
[0038] As a preferred embodiment, the outer door panel 11 is connected to the inner door panel 12 by snapping, specifically by a snap-fit structure. An annular first sealing soft glue 122 is provided at the connection between the inner door panel 12 and the outer door panel 11 .
[0039] In an optional embodiment, the base 2 is provided with a cavity, and the bottom of the cavity is provided with an annular second sealing soft glue 21. The second sealing soft glue 21 is used to seal the charging door assembly with the vehicle interior structure, such as the charging socket housing.
[0040] In an optional embodiment, the base 2 is provided with a cover plate 22 , which is snap-connected to the base 2 and is located on one side of the base 2 for dustproof and waterproof purposes.
[0041] In an optional embodiment, a stop structure cooperating with the rotary rebounder 9 is provided on the inner door panel 12 , and the stop structure may be a lock buckle 10 to achieve locking or unlocking action.
[0042] In this embodiment, the lock buckle 10 includes a through hole, in which a pair of relatively arranged limiting bosses 101 are provided. A long strip 102 is also provided in the through hole. The strip is located on the side of the limiting boss 101 away from the base 2, and the strip 102 is arranged parallel to the limiting boss 101.
[0043] The process from closing to opening of door panel 1: Figure 8 and Figure 9 As shown, at this time, the door panel 1 is in a closed state, the two ends of one side of the lock head 91 of the rotary rebounder 9 are in contact with the limiting boss 101, and the other side is in contact with the pressure strip 102. The lock head 91 and the pressure strip 102 are vertically arranged and are in a compressed locked state. When the door panel 1 is pressed, the force is transmitted to the pressure strip 102 through the door panel 1. The pressure strip 102 squeezes the lock head 91 on the rotary rebounder 9 of the base 2. After being squeezed, the lock head 91 rotates 90 degrees. The lock head 91 and the pressure strip 102 are changed from being vertically arranged to being parallel, and at the same time extend outward toward the door panel 1. The lock head 91 is no longer limited by the limiting boss 101, and is separated from the limiting boss 101 and is in an extended unlocked state. The door panel 1 is released by the rotary rebounder 9, and the torsion spring 4 is Figure 3 and Figure 4 The fully compressed posture releases part of the elastic potential energy, which is converted into torque to drive the gear pin 3 to rotate clockwise, driving the gooseneck arm 121 to rotate clockwise, and the door panel 1 is linked with the gooseneck arm 121 until it reaches the open position of the door panel 1 and stops. The door panel 1 can automatically pop open without manual manipulation. Figure 5 and Figure 6 at this time, the protrusion 33 of the gear pin 3 and the metal spring 61 of the micro switch 6 change from contact to separation, and the metal spring 61 returns to a free state, triggering the resistance change of the micro switch 6. The car receives the resistance change of the micro switch 6 through the connector 8, thereby recognizing that the door panel 1 has changed to the open state.
[0044] The process from opening to closing of the door panel 1: When the door panel 1 is pressed, the gooseneck arm 121 rotates counterclockwise, and the gear pin 3 rotates counterclockwise under the drive of the gooseneck arm 121. The torsion spring 4 rotates counterclockwise and is compressed under the counterclockwise torque of the gear pin 3 until the torsion spring 4 is in a fully compressed state. Figure 10As shown, the door panel 1 drives the pressure strip 102 to squeeze the lock head 91 of the rotary rebounder 9 of the base 2, and the lock head 91 changes from an extended state to a compressed state. At the same time, the lock head 91 and the pressure strip 102 change from a parallel setting to a vertical setting. The two ends of one side of the lock head 91 of the rotary rebounder 9 contact the limiting boss 101, and the other side contacts the pressure strip 102, which is in a locked state, and the door panel 1 is in a closed position. At this time, the protrusion 33 of the gear pin 3 and the metal spring 61 of the micro switch 6 change from separation to contact, and compress the metal spring 61 of the micro switch 6. After the metal spring 61 is compressed, the resistance change of the micro switch 6 is triggered. The car will receive the blocking change of the micro switch 6 through the connector 8, thereby recognizing that the door panel 1 has changed to a closed state.
[0045] Working of the charging indicator light 7: When the car battery is charging, the car will transmit the battery charging status (waiting for charging / charging / charging completed / charging fault / scheduled charging) to the charging indicator light 7 on the base 2 through the Lin line of the connector 8. After receiving the Lin signal, the charging indicator light 7 will display the charging status of the car battery simply and effectively through different states (flashing 2S / breathing / long on / off / flashing 4S).
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A push-to-open car charging door mechanism, comprising a door panel and a base, characterized in that: The door panel includes an outer door panel and an inner door panel. A gooseneck arm is provided at one end of the inner door panel. The free end of the gooseneck arm is connected to a gear pin. The gear pin includes a first gear and a pin. One end of the pin passes through the base and is connected to the first gear. A torsion spring is provided on the base. One end of the torsion spring is connected to the base, and the other end of the torsion spring is connected to the first gear. The torsion spring can drive the pin to rotate through the first gear, thereby driving the gooseneck arm and the door panel to rotate and fold relative to the base to achieve opening or closing of the door panel. A gear damper is provided on the base, and the gear damper is provided with a second gear. The first gear is meshed with the second gear. A micro switch and a charging indicator light are also provided on the base. The micro switch and the charging indicator light are both electrically connected to the connector. The connector is connected to the vehicle computer. The micro switch transmits the closing or opening signal of the door panel to the vehicle computer through the connector by contacting or separating with the gear pin, and the charging status of the vehicle computer is transmitted to the indicator light through the connector.
2. The push-to-open car charging door mechanism according to claim 1, characterized in that: A rotary rebounder is provided on the base, and the rotary rebounder is provided with a lock head. The lock head is rotated to lock the door panel when the door panel is closed, and to push out the door panel when the door panel is opened.
3. The push-to-open car charging door mechanism according to claim 1, characterized in that: The gear pin shaft is provided with a protrusion, and the micro switch includes a metal spring. The protrusion and the metal spring are in contact or separation, and the closing or opening signal of the door panel is transmitted to the vehicle computer through the connector.
4. The push-to-open car charging door mechanism according to claim 1, characterized in that: The outer door panel is connected to the inner door panel by a snap-fitting manner, and a first annular sealing soft rubber is provided at the connection between the inner door panel and the outer door panel.
5. The push-to-open car charging door mechanism according to claim 1, characterized in that: The base is provided with a cavity, and the bottom of the cavity is provided with an annular second sealing soft glue.
6. The push-to-open car charging door mechanism according to claim 2, characterized in that: The inner door panel is provided with a stop structure that cooperates with the rotary rebounder to achieve locking or unlocking actions.
7. The push-to-open car charging door mechanism according to claim 6, characterized in that: The stopping structure is a lock buckle.
8. The push-to-open car charging door mechanism according to claim 7, characterized in that: The lock buckle includes a through hole, a pair of limiting bosses arranged opposite to each other are provided in the through hole, and a long strip of pressure strip is also provided in the through hole. The pressure strip is located on the side of the limiting boss away from the base, and the pressure strip is arranged parallel to the limiting boss.