Rolling machine for textile processing
By installing guide rollers on the edge of the winding machine baffle and using a vacuum adsorption frame, automatic hot pressing and cutting of the packaging film is achieved, and the problems of wear and artificial bagging of the textile winding machine baffle are solved, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202422797555.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
During the processing process of existing textile coilers, the edges of the mold baffle are prone to wear the textile, and require manual bagging, which is inefficient.
The guide roller is installed at the edge of the baffle of the winding machine, and the movement of the packaging film is controlled using a vacuum adsorption frame and a driving roller. Automatic hot pressing and cutting of the packaging film is realized through the hot pressing frame, reducing the artificial bagging step.
It reduces wear of textiles, improves rolling efficiency, and saves production costs and steps.
Smart Images

Figure CN223238207U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile processing, and more particularly to a rolling machine for textile processing. Background Art
[0002] During the production and processing of textiles, such as quilts, pillows, mattresses, blankets, etc., in order to improve the convenience of storage and transportation, the textiles are usually rolled through a rolling machine so that the quilts, pillows, mattresses, blankets can be rolled up and easily put into the packaging bag for packaging and storage;
[0003] The existing rolling machine mainly uses a conveyor belt structure to transport the textile to be rolled to between two sets of winding rods of the winding component of the rolling machine when rolling the placed products. After that, the two sets of winding rods are controlled to approach each other and rotate. At the same time, the upper baffle and the lower baffle in the mold baffle are brought close to each other to achieve the position limitation of the textile during the rolling operation. After the winding is completed, a packaging bag needs to be manually put on the outside of the mold baffle, and then the bagging component on the rolling machine pushes the rolled textile outward so that it enters the packaging bag to complete the packaging operation. For example, the Tianyuan JBJ-8-JT540 model quilt rolling operation equipment or the Fuyi RPAP-QC-1-530-MP-3P380 model quilt rolling operation equipment in the prior art both adopt the above structure and principle;
[0004] However, during the operation of the above-mentioned existing equipment, when the quilt is being rolled, although the surfaces of the upper and lower baffles of the mold baffles used for limiting the position are relatively smooth and have little friction, the quilt is relatively fluffy during the rolling process. Therefore, when entering the mold baffle, the edges of the upper and lower baffles will squeeze and slide against the rolled textiles such as the quilt, which can easily cause wear on the surface of the textiles.
[0005] In addition, in the existing technology, after the quilts, pillows, mattresses, blankets and other textiles are rolled up, the packaging bags need to be opened manually and put on the outside of the mold baffle. In this process, manual operation is limited by experience, and the stability and efficiency are low, and the labor cost is high. Utility Model Content
[0006] (1) Technical problems solved
[0007] In response to the problems existing in the prior art, the utility model provides a rolling machine for textile processing to solve the technical problems mentioned in the background technology that the edge wear protection effect of the mold baffle is poor when the textile processing rolling machine in the prior art is used to roll the textiles, and manual bagging is required, resulting in low efficiency.
[0008] (2) Technical solution
[0009] To achieve the above objectives, the present invention provides the following technical solutions:
[0010] The lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and a lifting mechanism is a lifting mechanism, and a lifting mechanism is a lifting mechanism, and a lifting mechanism is a lifting mechanism.
[0011] The utility model is further configured such that the lifting and moving component includes an electric slide rail arranged on the frame, a sliding seat is provided on the electric slide rail, and an electric lifting rod is provided between the bottom end of the sliding seat and the vacuum adsorption frame. The horizontal movement of the vacuum adsorption frame can be achieved through the cooperation of the electric slide rail and the sliding seat, thereby controlling the vacuum adsorption frame to drive the packaging film to move. At the same time, the lifting and lowering of the vacuum adsorption frame can be controlled through the cooperation of the electric lifting rod.
[0012] The utility model is further configured such that the cutting structure includes a cutting knife, which is arranged on the outer side of the upper hot pressing frame, and a cutting seat is provided on the outer side of the lower hot pressing frame. A cutting groove is provided on the cutting seat. The cooperation between the cutting knife and the cutting groove can realize stable cutting of the packaging film on the hot pressing forming shaft, thereby facilitating separation from the packaging film.
[0013] The utility model is further configured such that two groups of packaging films are provided above and below, and a driving roller group is provided on one side of the frame to cooperate with each group of packaging films. Each group of driving rollers is provided with two driving rollers, and the movement drive of the packaging film is realized by the rotation cooperation of the two driving rollers. The movement drive of the packaging film can be controlled by the driving rollers, so that the packaging film can stably follow the movement of the vacuum adsorption frame, thereby stably covering the outer side of the upper baffle and the lower baffle for subsequent hot pressing molding operations.
[0014] The utility model is further configured such that a guide plate is provided on one side of the driving roller close to the coiling machine body, and two groups of guide plates are provided above and below, and a conveying cavity is formed between the two groups of guide plates. The driving roller drives the packaging film to move, and the tail end of the packaging film will be located in the conveying cavity after the previous group of hot pressing cutting is completed. In this way, the stability of the tail end of the packaging film can be maintained, so that when the next round of processing is carried out, the vacuum adsorption rack can stably adsorb the tail end of the packaging film.
[0015] The utility model is further configured such that guide rollers are provided on both sides of the guide plate. The provision of the guide rollers can prevent the packaging film from being worn against the guide plate when the packaging film moves following the vacuum adsorption rack.
[0016] The utility model is further configured such that a plurality of vacuum suction cups are provided at the bottom end of the vacuum adsorption rack, and a vacuum pump is provided at one end of the vacuum adsorption rack, and a vacuum pump is connected to the tail end of the vacuum pump, and the adsorption operation of the vacuum adsorption rack is realized through the cooperation of the vacuum pump and the vacuum pump.
[0017] The present invention is further configured such that a limited telescopic rod is provided between the mounting frame and the hot pressing frame, and the provision of the limited telescopic rod can improve the stability of the hot pressing frame during movement and hot pressing.
[0018] (3) Beneficial effects
[0019] Compared with the prior art, the present invention provides a textile processing rolling machine with the following beneficial effects:
[0020] 1. The utility model is provided with guide rollers which are rotatably installed at the edges of the upper baffle and the lower baffle. Thus, when knitted fabrics such as quilts, pillows, and blankets are rolled up, the extrusion and wear of the knitted fabrics at the edges of the upper baffle and the lower baffle can be reduced, thereby improving the rolling processing effect of the knitted fabrics.
[0021] The vacuum adsorption frame is driven by the driving roller to move the packaging film, and the electric lifting rod is controlled to drive the vacuum adsorption frame to rise and move, so that the two sets of packaging films slide over the upper baffle and the lower baffle respectively, and cover the upper baffle and the lower baffle to a suitable position. After that, the vacuum adsorption frame is controlled by the electric lifting rod to drive the tail ends of the packaging films to approach each other and fit together. After that, the electric push rod is controlled to drive the hot pressing frame to move, and the hot pressing frame is used to realize hot pressing and fitting between the two sets of packaging films, thereby forming a packaging bag for packaging knitted goods after rolling. At the same time, the movement of the hot pressing frame will drive the corresponding cutting knife and the cutting seat to move, so that the cutting knife engages into the corresponding cutting groove, thereby realizing cutting of the packaging film after hot pressing and packaging, so that the packaging bag is separated from the packaging film. This eliminates the process of manual bagging and improves work efficiency.
[0022] 3. The utility model adopts the above technical solution, which can reduce the process of manual bagging and directly hot-press the packaging bags used for knitted products after rolling them on the rolling machine body. In this way, the transportation process of the packaging bags can be reduced, production costs and steps can be saved, and efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of a textile processing rolling machine in this utility model. Figure 1 ;
[0024] Figure 2 It is a schematic diagram of the overall structure of the coiling machine body in the prior art;
[0025] Figure 3 This is a structural diagram of the utility model when the hot pressing frame is in a hot pressing state on the packaging film;
[0026] Figure 4 This is a schematic diagram of the coordination structure between the coiling machine body, upper baffle, lower baffle, hot pressing frame and vacuum adsorption frame in the utility model;
[0027] Figure 5 This is a partial schematic diagram of the cooperation relationship between the hot pressing frame, cutting knife and cutting seat in the utility model;
[0028] Figure 6 This is a schematic diagram of the connection structure between the vacuum adsorption frame, the vacuum pipe and the vacuum pump in the utility model;
[0029] Figure 7 This is a schematic diagram of the connection structure between the upper baffle, the lower baffle and the guide roller in the utility model;
[0030] Figure 8It is a schematic diagram of the coordination structure among the vacuum adsorption frame, packaging film, driving roller group, guide plate and guide roller in the utility model.
[0031] In the figure: 1. Winding machine body; 2. Frame; 3. Upper baffle; 4. Lower baffle; 5. Mounting edge; 6. Guide roller; 7. Mounting frame; 8. Electric push rod; 9. Hot pressing frame; 10. Packaging film; 11. Vacuum adsorption frame; 12. Electric slide rail; 13. Sliding seat; 14. Electric lifting rod; 15. Cutting knife; 16. Cutting seat; 17. Cutting groove; 18. Drive roller group; 19. Drive roller; 20. Guide plate; 21. Conveying chamber; 22. Guide roller; 23. Vacuum suction cup; 24. Vacuum tube; 25. Vacuum pump; 26. Limit telescopic rod. DETAILED DESCRIPTION
[0032] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0033] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0034] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.
[0035] See also Figures 1-8 A textile processing winding machine includes a winding machine body 1, which includes a frame 2. An upper baffle 3 and a lower baffle 4 are provided on the frame 2. The upper baffle 3 and the lower baffle 4 can move up and down relative to each other. A bagging structure and a winding structure are provided between the upper baffle 3 and the lower baffle 4. The above structure is a mature structure in existing products and is a well-known technology. The specific installation structure is not described in detail in this utility model.
[0036] The utility model is provided with a mounting edge 5 at the edge of the upper baffle 3 and the lower baffle 4, and a guide roller 6 is rotatably mounted on the mounting edge 5 through a bearing; thus, when knitted fabrics such as quilts, pillows, and blankets are rolled up, the extrusion and wear of the knitted fabrics at the edges of the upper baffle 3 and the lower baffle 4 can be reduced, thereby improving the rolling processing effect of the knitted fabrics;
[0037] The utility model is symmetrically provided with two sets of mounting frames 7 on the frame 2, and an electric push rod 8 is provided on the mounting frame 7. The output ends of the electric push rod 8 are mutually matched with a hot pressing frame 9, and a cutting structure is provided on the outside of the hot pressing frame 9. A packaging film 10 is provided for conveying on one side of the coiling machine body 1. Two sets of vacuum adsorption frames 11 are symmetrically provided in the upper and lower front of the frame 2, and a lifting and moving component is provided between the vacuum adsorption frame 11 and the frame 2.
[0038] The lifting and moving assembly includes an electric slide rail 12 provided on the frame 2, a sliding seat 13 is provided on the electric slide rail 12, and an electric lifting rod 14 is provided between the bottom end of the sliding seat 13 and the vacuum adsorption frame 11. The cooperation between the electric slide rail 12 and the sliding seat 13 can realize the horizontal movement of the vacuum adsorption frame 11, thereby controlling the vacuum adsorption frame 11 to drive the packaging film 10 to move. At the same time, the cooperation of the electric lifting rod 14 can control the lifting and lowering of the vacuum adsorption frame 11, so that the packaging film 10 can be automatically wrapped around the outer side of the upper baffle 3 and the lower baffle 4 for hot pressing operation;
[0039] See also Figures 1-8 As an implementation method of the cutting structure: the cutting structure includes a cutting knife 15, which is arranged on the outer side of the upper hot pressing frame 9, and a cutting seat 16 is provided on the outer side of the lower hot pressing frame 9. The cutting seat 16 is provided with a cutting groove 17. Through the cooperation of the cutting knife 15 and the cutting groove 17, the packaging film 10 can be stably cut on the hot pressing forming axis, thereby facilitating separation from the packaging film 10.
[0040] See also Figures 1-8 As an implementation method of the packaging film 10: two groups of packaging films 10 are arranged above and below, and a driving roller group 18 is provided on one side of the frame 2 to cooperate with each group of packaging films 10. Each driving roller group 18 is provided with two driving rollers 19, and the movement drive of the packaging film 10 is realized by the rotation cooperation of the two driving rollers 19. The movement drive of the packaging film 10 can be controlled by the driving rollers 19, so that the packaging film 10 can stably follow the movement of the vacuum adsorption frame 11, thereby stably covering the outer side of the upper baffle 3 and the lower baffle 4, so as to carry out subsequent hot pressing molding operations.
[0041] See also Figures 1-8 As an implementation method of the packaging film 10: a guide plate 20 is provided on the side of the driving roller 19 close to the winding machine body 1, and two groups of guide plates 20 are provided above and below. A conveying cavity 21 is formed between the two groups of guide plates 20. The driving roller 19 drives the packaging film 10 to move. The tail end of the packaging film 10 will be located in the conveying cavity 21 after the previous group of hot pressing cutting is completed. In this way, the stability of the tail end of the packaging film 10 can be maintained, so that when the next round of processing is carried out, the vacuum adsorption rack 11 can stably adsorb the tail end of the packaging film 10.
[0042] See also Figures 1-8 As an implementation of the guide plate 20: guide rollers 22 are provided on both sides of the guide plate 20. The setting of the guide rollers 22 can prevent the packaging film 10 from being worn against the guide plate 20 when moving with the vacuum adsorption frame 11.
[0043] See also Figures 1-8 As an implementation method of the vacuum adsorption rack 11: a plurality of vacuum suction cups 23 are provided at the bottom end of the vacuum adsorption rack 11, and a vacuum tube 24 is provided at one end of the vacuum adsorption rack 11, and a vacuum pump 25 is connected to the tail end of the vacuum tube 24. The adsorption operation of the vacuum adsorption rack 11 is realized through the cooperation of the vacuum pump 25 and the vacuum tube 24.
[0044] See also Figures 1-8 As an implementation method of the hot pressing frame 9: a limited telescopic rod 26 is set between the mounting frame 7 and the hot pressing frame 9. The setting of the limited telescopic rod 26 can improve the stability of the hot pressing frame 9 during mobile hot pressing.
[0045] In summary:
[0046] The utility model is provided with a guide roller 6 rotatably mounted along a mounting edge 5 at the edges of the upper baffle 3 and the lower baffle 4. In this way, when knitted fabrics such as quilts, pillows, and blankets are rolled up, the extrusion wear of the knitted fabrics at the edges of the upper baffle 3 and the lower baffle 4 can be reduced, and the sliding friction is changed to rolling friction, thereby improving the rolling processing effect of the knitted fabrics.
[0047] After the winding is completed, when the wound textile needs to be packaged, the synchronous movement of the upper and lower sets of packaging films 10 is controlled by the driving roller 19, wherein the movement drive of the driving roller 19 is a well-known technology and will not be described in detail in this utility model;
[0048] During this process, the vacuum adsorption frame 11 first sucks the edge of the packaging film 10 tightly. Then, while the driving roller 19 rotates to drive the packaging film 10 to move, the electric lifting rod 14 is controlled to drive the vacuum adsorption frame 11 to rise and move, so that the two sets of packaging films 10 slide over the upper baffle 3 and under the lower baffle 4 respectively, and cover the upper baffle 3 and the lower baffle 4 to the appropriate position.
[0049] Afterwards, the electric lifting rod 14 controls the vacuum adsorption frame 11 to drive the tail ends of the packaging film 10 to approach each other and adhere to each other;
[0050] Afterwards, the electric push rod 8 is controlled to drive the hot pressing frame 9 to move, and the hot pressing frame 9 realizes the hot pressing bonding between the two sets of packaging films 10, thereby forming a packaging bag for packaging the knitted goods after rolling;
[0051] At the same time, the movement of the hot pressing frame 9 will drive the corresponding cutting knife 15 and the cutting seat 16 to move, so that the cutting knife 15 is engaged into the corresponding cutting groove 17, thereby cutting the packaging film 10 after hot pressing packaging, so that the packaging bag is separated from the packaging film 10, thereby eliminating the manual bagging process and improving the working efficiency;
[0052] By adopting the present invention, the manual bagging process can be reduced, and the packaging bags for knitted products after rolling can be directly hot-pressed on the rolling machine body 1. In this way, the transportation process of the packaging bags can be reduced, production costs and steps can be saved, and efficiency can be improved.
[0053] In all the solutions mentioned above, the connection between two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which are not listed here one by one. In the above, whenever there is a fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
[0054] In all the solutions mentioned above, if there is no clear description about the operation of electrical components, they are all controlled by the controller. Since the devices matched with the controller are common devices, their control principles and circuit connections are well-known and mature technologies. Therefore, their electrical connection relationships and specific circuit structures will not be described in detail here.
[0055] In all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are well-known technologies and will not be described in detail in this utility model.
[0056] In all the solutions mentioned above, those involving the connection between solar panels and batteries can be used in conjunction with essential accessories such as inverters, battery charging controllers, cables, fuses, and brackets. Their control principles and line connections are all well-known and mature technologies. Their electrical connection relationships and specific circuit structures will not be described in detail here.
Claims
1. A textile processing roller, comprising a roller body (1), the roller body (1) comprising a frame (2), an upper baffle (3) and a lower baffle (4) being provided on the frame (2), the upper baffle (3) and the lower baffle (4) being movable up and down relative to each other, a bagging structure and a winding structure being provided between the upper baffle (3) and the lower baffle (4), and characterized in that: The edges of the upper baffle (3) and the lower baffle (4) are both provided with mounting edges (5), and a guide roller (6) is rotatably mounted on the mounting edges (5) through a bearing. Two groups of mounting frames (7) are symmetrically arranged on the frame (2), and an electric push rod (8) is arranged on the mounting frame (7). The output ends of the electric push rod (8) are mutually coordinated with a hot pressing frame (9), and a cutting structure is coordinated with the outer side of the hot pressing frame (9). A packaging film (10) is transported on one side of the coiling machine body (1), and two groups of vacuum adsorption frames (11) are symmetrically arranged in front of the frame (2), and a lifting and moving component is arranged between the vacuum adsorption frame (11) and the frame (2).
2. A textile processing rolling machine according to claim 1, characterized in that: The lifting and moving assembly comprises an electric slide rail (12) arranged on a frame (2), a sliding seat (13) is provided on the electric slide rail (12), and an electric lifting rod (14) is provided between the bottom end of the sliding seat (13) and the vacuum adsorption frame (11).
3. The textile processing rolling machine according to claim 1, characterized in that: The cutting structure comprises a cutting knife (15), which is arranged on the outer side of the upper hot pressing frame (9), and a cutting seat (16) is arranged on the outer side of the lower hot pressing frame (9), and a cutting groove (17) is provided on the cutting seat (16).
4. A textile processing rolling machine according to any one of claims 1 to 3, characterized in that: Two groups of the packaging films (10) are provided above and below, and a driving roller group (18) is provided on one side of the frame (2) to cooperate with each group of the packaging films (10). Each group of the driving roller group (18) is provided with two driving rollers (19), and the movement drive of the packaging film (10) is achieved through the rotation cooperation of the two driving rollers (19).
5. The textile processing rolling machine according to claim 4, characterized in that: A guide plate (20) is provided on one side of the driving roller (19) close to the coiling machine body (1). Two groups of guide plates (20) are provided above and below, and a conveying cavity (21) is formed between the two groups of guide plates (20).
6. A textile processing rolling machine according to claim 5, characterized in that: Guide rollers (22) are provided on both sides of the guide plate (20).
7. The textile processing rolling machine according to claim 1, characterized in that: The bottom end of the vacuum adsorption rack (11) is provided with a plurality of vacuum suction cups (23), and one end of the vacuum adsorption rack (11) is provided with a vacuum pump (24), and the tail end of the vacuum pump (24) is connected to a vacuum pump (25).
8. The textile processing rolling machine according to claim 1, characterized in that: A limited telescopic rod (26) is provided between the mounting frame (7) and the hot pressing frame (9).