Blanking structure of aging test machine
Through the cutting structure design of the aging tester, the automatic and orderly conveying of products is achieved, the problem of inaccurate control of the quantity of products on the conveying line is solved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422187418.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The cutting equipment of existing aging test machines is difficult to accurately control the quantity of products, resulting in problems such as long time on the conveying line and prone to blackening.
The automatic feeding structure of the lower hopper is adopted, combined with the vibration disc and spiral track design, vibration is generated by the vibrator to move the product in an orderly manner, and an anti-shock ball is equipped to absorb vibration, ensuring the smooth delivery of the product.
It reduces the difficulty of manual operation, improves production efficiency, protects the surface quality of the product, avoids damage caused by friction and collision, and reduces the impact of vibration on the product.
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Figure CN223238812U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic control, in particular to a blanking structure of an aging test machine. Background Art
[0002] With the rapid development of the electronics manufacturing industry, aging testing, as a crucial step in ensuring product quality, is facing increasing demands for efficiency and accuracy. Traditional manual operation is no longer sufficient for large-scale, high-efficiency production. Therefore, it is crucial to design a highly automated, structurally stable, and easily maintained aging tester blanking structure. By integrating advanced automated control technology, sophisticated mechanical design, and the use of wear- and corrosion-resistant materials, this structure aims to improve the efficiency and accuracy of aging testing, reduce manual intervention, and mitigate the risk of product damage, thereby promoting the further development of the electronics manufacturing industry.
[0003] After searching, the Chinese patent document application number: 202223573171.2 discloses an automatic unloading device for aging testing that improves unloading speed, avoids human confusion and reversed product placement, and has a packaging cache. The utility model includes a symmetrically arranged incoming roller conveyor line, on which a work loading plate is conveyed, and a number of products after aging test are placed on the work loading plate. The work loading plate is provided with a QR code, a barcode scanner is provided at the front of the incoming roller conveyor line, a product unloading station is provided in the middle of the incoming roller conveyor line, an empty load plate return conveyor line is connected between the rear ends of the two incoming roller conveyor lines, a unloading robot is provided between the middle parts of the two incoming roller conveyor lines, a cache temporary placement module is provided at the rear end of the unloading robot, and a number of qualified products are stored in the cache temporary placement module. The qualified product conveyor line and the unqualified product conveyor line are provided at both ends of the unloading robot.
[0004] However, the above-mentioned automatic unloading equipment for aging test still has the following defects:
[0005] This equipment is not convenient for controlling the number of products on the incoming roller conveyor line, which may cause the products to stay on the conveyor line for too long, resulting in problems such as the products becoming black easily. Therefore, we need a material unloading structure for the aging test machine to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a feeding structure of an aging tester, which can reduce the difficulty of the operator's work and improve the production efficiency mainly through automatic feeding of the feeding hopper. The vibration plate body generates vibration through the built-in vibrator, so that the products can be moved and arranged in an orderly manner along the spiral track. The design of the spiral track enables the products to move along a smooth track, reducing the friction and collision between the products, helping to protect the surface quality of the products and avoiding problems such as blackening and scratches caused by friction and collision. The shock-proof ball installed under the base can absorb and alleviate the vibration generated during the operation of the vibration plate, reducing the impact of vibration on the products on the conveyor line.
[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a unloading structure of an aging testing machine, comprising a workbench, a control console installed on one side of the workbench, a unloading hopper installed on one side of the surface of the workbench, a unloading trough opened on the surface of the unloading hopper, a lifting assembly is provided at the connection between the lower part of the unloading hopper and the workbench, a base is provided on the other side of the surface of the workbench, a plurality of shock-proof balls are installed on the bottom end of the base, the bottom ends of the shock-proof balls are fixedly connected to the surface of the workbench, a vibration disk body is fixedly installed on the surface of the base, a vibrator is installed inside the vibration disk body, a vibration disk surface is installed above the vibration disk body, a spiral track is installed on the inner wall of the vibration disk surface, a conveying assembly is provided below the outlet of the spiral track, and a clamping assembly is installed above the outlet of the spiral track.
[0008] Preferably, universal wheels are fixedly installed on the bottom ends of the four sides of the workbench, and a first cylinder is installed on one side of the four universal wheels. The base of the first cylinder is fixedly installed on the bottom surface of the workbench, and the piston rod end of the first cylinder is fixedly connected to an anti-slip pad.
[0009] Preferably, the lifting assembly includes a fixed plate and four electric push rods, the bases of the four electric push rods are fixedly installed on one side of the surface of the workbench, the piston rods of the four electric push rods are fixedly connected to the bottom end of the fixed plate, and the surface of the fixed plate is installed with an inclined fixed block, and the surface of the fixed block is fixedly connected to the bottom end of the lower hopper.
[0010] Preferably, the conveying assembly includes a conveying frame, a first driving motor, an active roller, a driven roller and a conveyor belt. A support column is fixedly installed at the bottom end of the conveying frame, and the bottom end of the support column is fixedly connected to the surface of the workbench. The output shaft of the first driving motor is fixedly connected to one end of the active roller, and the other end of the active roller is rotatably installed on the inner wall of one side of the conveying frame. The driven roller is installed on the inner wall of the other side of the conveying frame. The active roller and the driven roller are connected through a conveyor belt transmission, and a plurality of baffles are equidistantly installed on the conveyor belt.
[0011] Preferably, a mounting plate is installed on the outer side wall of the conveying frame, a movable groove is opened on the side wall of one end of the mounting plate, a movable component is installed in the movable groove, and the movable component includes a second driving motor, a threaded rod and a movable block, the output shaft of the second driving motor is fixedly connected to one end of the threaded rod, and the other end of the threaded rod is rotatably installed on one side inner wall of the movable groove, and one side of the movable block is threadedly connected to the outer walls around the threaded rod.
[0012] Preferably, a second cylinder is installed on one side of the bottom end of the moving block, the piston rod end of the second cylinder is fixedly connected to a clamping frame, and the bottom end of the clamping frame is provided with a through slot for the movement of the clamping assembly.
[0013] Preferably, the clamping assembly includes a clamping motor, a bidirectional screw and two clamping plates, the base of the clamping motor is fixedly mounted on the side wall of the clamping frame, the output shaft of the clamping motor is fixedly connected to one end of the bidirectional screw, the other end of the bidirectional screw is rotatably mounted on one side inner wall of the through groove, the top threads of the two clamping plates are mounted on both sides of the bidirectional screw, and the bottom inner walls of the clamping plates are both fitted with a rubber layer.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The utility model can reduce the difficulty of the operator's work and improve the production efficiency mainly through the automatic feeding of the lower hopper. A lifting component is set under the lower hopper to accurately control the unloading speed and height, ensuring that the product enters the next process smoothly and accurately, reducing errors and damage caused by improper human operation. The vibration plate body vibrates through the built-in vibrator, so that the products can be moved and arranged in an orderly manner along the spiral track. The design of the spiral track enables the products to move along a smooth track, reducing friction and collision between products, helping to protect the surface quality of the products, and avoiding blackening, scratches and other problems caused by friction and collision. The shockproof ball installed under the base can absorb and alleviate the vibration generated during the operation of the vibration plate, reducing the impact of vibration on the products on the conveyor line. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0017] Figure 2 It is a three-dimensional side view of the utility model;
[0018] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure of A in the middle;
[0019] Figure 4 It is a three-dimensional top view of the utility model;
[0020] Figure 5 This is a schematic diagram of the exploded structure of the mobile component and the clamping component of the utility model;
[0021] Figure 6 This is a schematic diagram of the exploded structure of the conveying component of the utility model.
[0022] In the figure: 1. Workbench; 2. Control console; 3. First cylinder; 4. Anti-slip pad; 5. Universal wheel; 6. Electric push rod; 7. Fixed plate; 8. Fixed block; 9. Discharge hopper; 10. Discharge chute; 11. Anti-vibration ball; 12. Base; 13. Vibration plate body; 14. Vibration plate surface; 15. Spiral track; 16. Conveyor rack; 1601. First drive motor; 1602. Active roller; 1603. Driven roller; 1604. Conveyor belt; 1605. Baffle; 17. Mounting plate; 18. Support column; 19. Second drive motor; 20. Moving trough; 21. Threaded rod; 22. Moving block; 23. Second cylinder; 24. Clamping frame; 25. Clamping motor; 26. Bidirectional screw; 27. Clamping plate; 28. Rubber layer DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-6 The utility model provides a technical solution: a feeding structure of an aging tester, comprising a workbench 1, a control console 2 is installed on one side of the workbench 1, a feeding hopper 9 is installed on one side of the surface of the workbench 1, a feeding chute 10 is opened on the surface of the feeding hopper 9, a lifting assembly is provided at the connection between the lower part of the feeding hopper 9 and the workbench 1, a base 12 is provided on the other side of the surface of the workbench 1, a plurality of shock-proof balls 11 are installed on the bottom end of the base 12, the bottom end of the shock-proof balls 11 is fixedly connected to the surface of the workbench 1, a vibration disk body 13 is fixedly installed on the surface of the base 12, a vibrator is installed inside the vibration disk body 13, a vibration disk surface 14 is installed above the vibration disk body 13, a spiral track 15 is installed on the inner wall of the vibration disk surface 14, a conveying assembly is provided below the outlet of the spiral track 15, and a clamping assembly is installed above the outlet of the spiral track 15;
[0025] During use, the automatic feeding of the lower hopper 9 can reduce the difficulty of the operator's work and improve the production efficiency. A lifting component is set under the lower hopper 9 to accurately control the feeding speed and height, ensuring that the product enters the next process smoothly and accurately, reducing errors and damage caused by improper human operation. The vibration plate body 13 generates vibration through the built-in vibrator, so that the products can move and arrange in an orderly manner along the spiral track 15. The design of the spiral track 15 enables the products to move along a smooth track, reducing friction and collision between products, helping to protect the surface quality of the products, and avoiding blackening, scratches and other problems caused by friction and collision. The shockproof ball 11 installed under the base 12 can absorb and alleviate the vibration generated during the operation of the vibration plate, reducing the impact of vibration on products on the conveyor line.
[0026] Universal wheels 5 are fixedly installed on the bottom of the four sides of the workbench 1, and a first cylinder 3 is installed on one side of the four universal wheels 5. The base of the first cylinder 3 is fixedly installed on the bottom surface of the workbench 1, and the piston rod end of the first cylinder 3 is fixedly connected to the anti-slip pad 4. When needed, the contact between the anti-slip pad 4 and the ground is controlled by the extension and contraction of the first cylinder 3, thereby achieving precise control and fixation of the position of the workbench 1.
[0027] The lifting assembly includes a fixed plate 7 and four electric push rods 6. The bases of the four electric push rods 6 are fixedly installed on one side of the surface of the workbench 1. The piston rods of the four electric push rods 6 are fixedly connected to the bottom end of the fixed plate 7. The surface of the fixed plate 7 is installed with an inclined fixed block 8. The surface of the fixed block 8 is fixedly connected to the bottom end of the lower hopper 9. By adjusting the extension and retraction speed of the electric push rods 6, the descending speed of the lower hopper 9 can be flexibly controlled, thereby achieving precise control of the unloading process.
[0028] The conveying assembly includes a conveying frame 16, a first driving motor 1601, an active roller 1602, a driven roller 1603 and a conveyor belt 1604. A support column 18 is fixedly installed at the bottom end of the conveying frame 16, and the bottom end of the support column 18 is fixedly connected to the surface of the workbench 1. The output shaft of the first driving motor 1601 is fixedly connected to one end of the active roller 1602, and the other end of the active roller 1602 is rotatably installed on the inner wall of one side of the conveying frame 16. The driven roller 1603 is installed on the inner wall of the other side of the conveying frame 16. The active roller 1602 and the driven roller 1603 are connected by transmission through the conveyor belt 1604. A plurality of baffles 1605 are equidistantly installed on the conveyor belt 1604. The active roller 1602 is driven to rotate by the first driving motor 1601, thereby driving the continuous operation of the conveyor belt 1604 and the driven roller 1603, thereby realizing automatic and continuous transportation of products, reducing the need for manual handling, and improving the transportation efficiency and automation level of the production line.
[0029] A mounting plate 17 is installed on the outer wall of the conveying frame 16, and a moving groove 20 is opened on the side wall of one end of the mounting plate 17. A moving assembly is installed in the moving groove 20, and the moving assembly includes a second drive motor 19, a threaded rod 21 and a moving block 22. The output shaft of the second drive motor 19 is fixedly connected to one end of the threaded rod 21, and the other end of the threaded rod 21 is rotatably installed on one side inner wall of the moving groove 20. One side of the moving block 22 is threadedly connected to the outer walls around the threaded rod 21. The threaded rod 21 is driven to rotate by the second drive motor 19, and the moving block 22 is threadedly connected to the threaded rod 21, so that the moving block 22 can move axially along the threaded rod 21 in the moving groove 20.
[0030] A second cylinder 23 is installed on one side of the bottom end of the moving block 22. The piston rod end of the second cylinder 23 is fixedly connected to the clamping frame 24. The bottom end of the clamping frame 24 is provided with a through groove for the movement of the clamping assembly. Through the extension and retraction of the piston rod of the second cylinder 23, the clamping frame 24 can flexibly approach or move away from the product, thereby realizing dynamic clamping of the product.
[0031] The clamping assembly includes a clamping motor 25, a bidirectional screw 26 and two clamping plates 27. The base of the clamping motor 25 is fixedly mounted on the side wall of the clamping frame 24. The output shaft of the clamping motor 25 is fixedly connected to one end of the bidirectional screw 26. The other end of the bidirectional screw 26 is rotatably mounted on one inner wall of the through groove. The top threads of the two clamping plates 27 are mounted on both sides of the bidirectional screw 26. The bottom inner walls of the clamping plates 27 are both fitted with a rubber layer 28. By adjusting the rotation speed and rotation direction of the clamping motor 25, the moving speed and clamping force of the clamping plates 27 can be flexibly controlled. This flexibility enables the clamping assembly to adapt to products of different sizes, shapes and materials, thereby improving the adaptability and flexibility of the production line.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A blanking structure of an aging test machine, comprising a workbench (1), characterized in that: A control console (2) is installed on one side of the workbench (1), a lower hopper (9) is installed on one side of the surface of the workbench (1), a lower hopper (9) is provided on the surface of the lower hopper (9), a lifting assembly is provided at the connection between the lower part of the lower hopper (9) and the workbench (1), a base (12) is provided on the other side of the surface of the workbench (1), a plurality of shockproof balls (11) are installed at the bottom end of the base (12), the bottom end of the shockproof balls (11) is fixedly connected to the surface of the workbench (1), a vibration disk body (13) is fixedly installed on the surface of the base (12), a vibrator is installed inside the vibration disk body (13), a vibration disk surface (14) is installed above the vibration disk body (13), a spiral track (15) is installed on the inner wall of the vibration disk surface (14), a conveying assembly is provided below the outlet of the spiral track (15), and a clamping assembly is installed above the outlet of the spiral track (15).
2. The blanking structure of the aging tester according to claim 1, characterized in that: Universal wheels (5) are fixedly installed at the bottom ends of the four sides of the workbench (1), and a first cylinder (3) is installed on one side of the four universal wheels (5). The base of the first cylinder (3) is fixedly installed on the bottom surface of the workbench (1), and the piston rod end of the first cylinder (3) is fixedly connected to an anti-slip pad (4).
3. The blanking structure of the aging tester according to claim 2, characterized in that: The lifting assembly comprises a fixed plate (7) and four electric push rods (6), the bases of the four electric push rods (6) are fixedly mounted on one side of the surface of the workbench (1), the piston rods of the four electric push rods (6) are fixedly connected to the bottom end of the fixed plate (7), the surface of the fixed plate (7) is installed with an inclined fixed block (8), and the surface of the fixed block (8) is fixedly connected to the bottom end of the lower hopper (9).
4. The blanking structure of the aging tester according to claim 3, characterized in that: The conveying assembly comprises a conveying frame (16), a first driving motor (1601), an active roller (1602), a driven roller (1603) and a conveyor belt (1604); a support column (18) is fixedly installed at the bottom end of the conveying frame (16); the bottom end of the support column (18) is fixedly connected to the surface of the workbench (1); the output shaft of the first driving motor (1601) is fixedly connected to one end of the active roller (1602); the other end of the active roller (1602) is rotatably installed on the inner wall of one side of the conveying frame (16); the driven roller (1603) is installed on the inner wall of the other side of the conveying frame (16); the active roller (1602) and the driven roller (1603) are connected by transmission through a conveyor belt (1604); and a plurality of baffles (1605) are equidistantly installed on the conveyor belt (1604).
5. The blanking structure of the aging tester according to claim 4, characterized in that: The outer side wall of the conveying frame (16) is installed with a mounting plate (17), and a moving groove (20) is opened on the side wall of one end of the mounting plate (17). A moving component is installed in the moving groove (20), and the moving component includes a second driving motor (19), a threaded rod (21) and a moving block (22). The output shaft of the second driving motor (19) is fixedly connected to one end of the threaded rod (21), and the other end of the threaded rod (21) is rotatably installed on one side inner wall of the moving groove (20), and one side of the moving block (22) is threadedly connected to the outer walls around the threaded rod (21).
6. The blanking structure of the aging tester according to claim 5, characterized in that: A second cylinder (23) is installed on one side of the bottom end of the moving block (22), and the piston rod end of the second cylinder (23) is fixedly connected to a clamping frame (24). The bottom end of the clamping frame (24) is provided with a through slot for the clamping assembly to move.
7. The blanking structure of the aging tester according to claim 6, characterized in that: The clamping assembly includes a clamping motor (25), a bidirectional screw (26) and two clamping plates (27). The base of the clamping motor (25) is fixedly mounted on the side wall of the clamping frame (24). The output shaft of the clamping motor (25) is fixedly connected to one end of the bidirectional screw (26). The other end of the bidirectional screw (26) is rotatably mounted on one side inner wall of the through groove. The top ends of the two clamping plates (27) are threadedly mounted on both sides of the bidirectional screw (26). The bottom inner walls of the clamping plates (27) are both fitted with a rubber layer (28).
Citation Information
Patent Citations
Automatic blanking equipment for aging test
CN219428467U