Belt conveyor carrier roller frame with carrier rollers convenient to replace

Through the split structure design and the bolted roller frame, the problem of difficult replacing the belt conveyor roller is solved, and the roller replacement is conveniently replaced in working state, improving production efficiency.

CN223238868UActive Publication Date: 2025-08-19QUFU LUXING COAL MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422228539.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-19
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

It is difficult to replace the rollers of the existing belt conveyor, especially in the working state, which affects production efficiency.

Method used

It adopts a split structure design, including the main frame, mount seat, oblique support frame, horizontal support frame and locking structure, and the roller replacement is achieved through bolt connection and rocker arm operation.

Benefits of technology

It realizes convenient replacement of rollers without shutting down, improving replacement efficiency and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of belt conveyors, in particular to a belt conveyor carrier roller frame facilitating carrier roller replacement. The belt conveyor carrier roller frame comprises a main frame, two mounting bases are arranged on the upper portion of the main frame in a sliding structure mode, the mounting bases are connected with the main frame through bolts A, and inclined supporting frames are arranged on the upper portions of the mounting bases in a fixed structure mode; the inclined supporting frame is provided with an inclined carrier roller in a rotating structure mode; after the bolt A is screwed off, the inclined supporting frame is pulled outwards, the installation base moves outwards along the main frame till the inclined supporting frame and the inclined carrier roller are detached, the inclined carrier roller is replaced, and the split type structural design facilitates installation and maintenance and improves the replacement efficiency.
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Description

Technical field:

[0001] The present application relates to the technical field of belt conveyors, and in particular to a belt conveyor roller support frame that facilitates replacement of rollers. Background technology:

[0002] A belt conveyor is a friction-driven machine that continuously transports materials. It primarily consists of a frame, conveyor belt, idlers, rollers, a tensioning device, and a transmission. It can form a continuous material flow along a specific conveyor line, from the initial feeding point to the final discharge point.

[0003] The Chinese utility model patent application number is 202222676496.7 - a quick-change roller for a belt conveyor, comprising a bottom plate, diagonal support plates on both sides of the bottom plate, diagonal support rollers installed on each diagonal support plate, a quick-change bottom roller mechanism installed on the bottom plate, the quick-change bottom roller mechanism comprising a V-shaped frame arranged side by side, a rotating shaft installed at the bottom of the V-shaped frame, two bottom rollers installed on the top of the V-shaped frame, a bearing seat matched with the rotating shaft installed on the bottom plate, arc-shaped limit plates installed on both sides of the bottom plate corresponding to the position of the V-shaped frame, an arc-shaped limit groove opened in the arc-shaped limit plate, and a bearing matched with the arc-shaped limit groove installed on the V-shaped frame. The arc-shaped limit slot has limit bolts installed at both ends of the limit slot. The limit bolts can lock the limit column at the end position of the arc-shaped limit slot. The top of the V-shaped frame and the position where the bottom roller axle is installed are both equipped with quick-release buckle covers. The top of the V-shaped frame is provided with a T-shaped blind hole. The quick-release buckle cover is equipped with a T-shaped block that matches the T-shaped blind hole. A fan-shaped plate is also installed on the arc-shaped limit plate. When the limit bolts lock the limit column at the end position of the arc-shaped limit slot, one of the bottom rollers rotates to the highest position and the fan-shaped plate can limit the separation of the quick-release buckle cover and the V-shaped frame. The other bottom roller rotates to the lowest position and the quick-release buckle cover separates from the fan-shaped plate. A reinforcement plate is connected between the two V-shaped frames, and each reinforcement plate is equipped with a push-pull handle, which is located in the middle of the reinforcement plate. The outer circumference of the limiting column is wrapped with a rubber pad, and the ends of the arc-shaped limiting groove are installed with a buffer mechanism, which includes a buffer plate. A buffer spring is installed between the buffer plate and the arc-shaped limiting plate, and the buffer spring and the buffer plate are both located in the arc-shaped limiting groove.

[0004] This patent has a complex structure. When replacing the horizontal roller, workers need to enter the conveyor frame, which makes replacement difficult. In addition, the inclined roller cannot be replaced while the belt conveyor is working, and the machine needs to be shut down for processing, affecting production. Utility model content:

[0005] In order to solve the above technical problems, the utility model provides a belt conveyor roller frame that is convenient for replacing rollers. The technical solution adopted is:

[0006] A belt conveyor roller frame for convenient roller replacement, comprising:

[0007] The main frame has two mounting seats on its upper part in a sliding structure;

[0008] Bolt A: The mounting base is connected to the main frame through bolt A;

[0009] An oblique support frame is arranged on the upper part of the mounting seat in a fixed structure manner;

[0010] Inclined rollers, which are connected to the inclined support frame in a rotating structure;

[0011] Horizontal support frame, cantilever arm, the horizontal support frame is arranged on one side of the main frame through the cantilever arm, and the horizontal support frame is connected to the cantilever arm in a rotating structure;

[0012] Horizontal rollers, which are connected to the horizontal support frame in a rotating structure;

[0013] A rotating shaft, one end of which is connected to the horizontal support frame, and the other end of which passes through the cantilever arm and is fixed with a rocker arm;

[0014] Locking structure for locking the rocker arm.

[0015] Furthermore, the main frame and the mounting seat are both arranged in a triangular plate structure.

[0016] Furthermore, a support block is provided between the main frame and the mounting seat, and the support block is connected to the main frame in a fixed structural manner.

[0017] Furthermore, a triangle plate A is provided at the outer end of the main frame in a fixed structural manner, and a triangle plate B is provided at the outer end of the mounting seat in a fixed structural manner. The triangle plate B is detachably connected to the triangle plate A by bolt A.

[0018] Furthermore, two buckle covers are provided at the lower part of the main frame, and the buckle covers are connected to the mounting seats in a one-to-one correspondence in a fixed structure manner.

[0019] Furthermore, the locking structure includes a fixed block connected to the belt conveyor frame, and the fixed block is connected to the rocker arm through a detachable structure via a bolt B.

[0020] Furthermore, a handle is provided on the outside of the rocker arm.

[0021] The beneficial effect of the utility model is that after unlocking the rocker arm and the fixed block, the worker stands on one side of the belt conveyor and uses the rocker arm to rotate the horizontal support frame through the rotating shaft to rotate the horizontal roller to one side, thereby replacing the horizontal roller. The structure is simple and convenient.

[0022] After unscrewing bolt A, pull the diagonal support frame outward, and move the mounting base outward along the main frame until the diagonal support frame and the diagonal roller are removed. Replace the diagonal roller. The split structural design facilitates installation and maintenance and improves replacement efficiency. Description of the drawings:

[0023] Figure 1 It is an exploded schematic diagram of the three-dimensional structure of the utility model.

[0024] In the picture:

[0025] 1. Main frame, 2. Mounting base, 3. Bolt A, 4. Inclined support frame, 5. Inclined roller, 6. Horizontal support frame, 7. Lifting arm, 8. Rotating shaft, 9. Rocker arm, 10. Support block, 11. Triangle plate A, 12. Triangle plate B, 13. Buckle cover, 14. Fixing block, 15. Bolt B, 16. Handle, 17. Horizontal roller. Specific implementation method:

[0026] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will now be described in further detail with reference to the accompanying drawings and the following examples so that the public can better understand the implementation method of the present invention. The specific implementation scheme of the present invention is as follows:

[0027] A belt conveyor roller frame for convenient roller replacement includes a main frame 1. Two mounting seats 2 are provided on the upper part of the main frame 1 in a sliding structure. The mounting seats 2 are connected to the main frame 1 by bolts A3. An inclined support frame 4 is provided on the upper part of the mounting seat 2 in a fixed structure. The inclined support frame 4 is provided with an inclined roller 5 in a rotating structure. After unscrewing the bolts A3, the inclined support frame 4 is pulled outward, and the mounting seat 2 moves outward along the main frame 1 until the inclined support frame 4 and the inclined roller 5 are removed, and the inclined roller 5 is replaced. The split structural design facilitates installation and maintenance and improves replacement efficiency.

[0028] It should be noted that both the main frame 1 and the mounting base 2 are arranged in a triangular plate structure, which is convenient for supporting and connecting, and the placement of the inverted triangular plate can withstand greater pressure.

[0029] It should be explained that a support block 10 is provided between the main frame 1 and the mounting seat 2. The support block 10 is connected to the main frame 1 in a fixed structure, which reduces the friction between the main frame 1 and the mounting seat 2 and facilitates removal.

[0030] Specifically, a triangle plate A11 is provided at the outer end of the main frame 1 in a fixed structure manner, and a triangle plate B12 is provided at the outer end of the mounting base 2 in a fixed structure manner. The triangle plate B12 is detachably connected to the triangle plate A11 by a bolt A3, and the bolt A3 is placed at the outer end for easy disassembly.

[0031] Furthermore, two buckle covers 13 are provided at the lower part of the main frame 1, and the buckle covers 13 are connected to the mounting base 2 in a one-to-one correspondence in a fixed structure manner to prevent the inclined support frame 4 from tipping over along the conveying direction and improve the structural stability.

[0032] A horizontal support frame 6 is provided on one side of the main frame 1 through the cantilever arm 7. The horizontal support frame 6 is connected to the cantilever arm 7 in a rotating structure. The horizontal support frame 6 is provided with a horizontal roller 17 in a rotating structure. The horizontal support frame 6 is provided with a rotating shaft 8 in a fixed structure. The other end of the rotating shaft 8 passes through the cantilever arm 7 and is fixed with a rocker arm 9, which is used to lock the locking structure of the rocker arm 9. After unlocking the rocker arm 9 from the fixed block 14, a worker standing on the side of the belt conveyor uses the rocker arm 9 to rotate the horizontal support frame 6 via the rotating shaft 8, thereby rotating the horizontal roller 17 to one side, and then replacing the horizontal roller 17. The structure is simple and convenient and fast.

[0033] Specifically, the locking structure includes a fixed block 14 connected to the belt conveyor frame. The fixed block 14 is connected to the rocker arm 9 through a detachable structure via a bolt B15, so that the horizontal support frame 6 remains upright during normal operation.

[0034] In order to facilitate the operation of workers, a handle 16 is provided on the outside of the rocker arm 9.

[0035] In the description of the present invention, it should be understood that the terms "center", "upper", "lower", "left", "right", "front", "back", "lower left", "upper right", "outer", "clockwise", "counterclockwise", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the scope of protection of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. Although the present invention has been described based on a limited number of embodiments, those skilled in the art, with the benefit of the above description, should understand that other embodiments are conceivable within the scope of the present invention described herein.

Claims

1. A belt conveyor roller frame that is convenient for replacing rollers, characterized in that: include: A main frame (1), wherein two mounting seats (2) are provided on the upper portion of the main frame (1) in a sliding structure manner; Bolt A (3), the mounting base (2) and the main frame (1) are connected via bolt A (3); An oblique support frame (4), the oblique support frame (4) is arranged on the upper part of the mounting seat (2) in a fixed structure manner; An inclined roller (5), the inclined roller (5) is connected to the inclined support frame (4) in a rotating structure; A horizontal support frame (6) and a lifting arm (7), wherein the horizontal support frame (6) is arranged on one side of the main frame (1) through the lifting arm (7), and the horizontal support frame (6) is connected to the lifting arm (7) in a rotating structure; A horizontal roller (17), wherein the horizontal roller (17) is connected to the horizontal support frame (6) in a rotating structure; A rotating shaft (8), one end of the rotating shaft (8) is connected to the horizontal support frame (6), and the other end of the rotating shaft (8) passes through the lifting arm (7) and is fixedly provided with a rocker arm (9); A locking structure for locking the rocker arm (9).

2. The belt conveyor roller support frame for convenient roller replacement according to claim 1, characterized in that: The main frame (1) and the mounting seat (2) are both arranged in a triangular plate structure.

3. The belt conveyor roller support frame for convenient roller replacement according to claim 2, characterized in that: A support block (10) is provided between the main frame (1) and the mounting seat (2), and the support block (10) is connected to the main frame (1) in a fixed structural manner.

4. The belt conveyor roller support frame for convenient roller replacement according to claim 2, characterized in that: The outer end of the main frame (1) is provided with a triangular plate A (11) in a fixed structural manner, and the outer end of the mounting seat (2) is provided with a triangular plate B (12) in a fixed structural manner. The triangular plate B (12) and the triangular plate A (11) are detachably connected by bolts A (3).

5. The belt conveyor roller support frame for convenient roller replacement according to claim 2, characterized in that: Two buckle covers (13) are provided at the lower part of the main frame (1), and the buckle covers (13) are connected to the mounting seat (2) in a one-to-one corresponding manner in a fixed structure manner.

6. The belt conveyor roller support frame for convenient roller replacement according to claim 1, characterized in that: The locking structure comprises a fixed block (14) connected to the belt conveyor frame, and the fixed block (14) is connected to the rocker arm (9) in a detachable structure through a bolt B (15).

7. The belt conveyor roller support frame for convenient roller replacement according to claim 6, characterized in that: A handle (16) is provided on the outside of the rocker arm (9).

Citation Information

Patent Citations

  • Quick-change carrier roller for belt conveyor

    CN218230642U