Auxiliary sheet collecting mechanism for production of storage battery polar plate
By designing an auxiliary sheet collection mechanism, the rotating assembly, lifting assembly and pushing assembly can be used to achieve mechanized transfer of the plate pallet, which solves the problems of workers' lumbar muscle strain and low production efficiency, and achieves efficient plate collection.
Patent Information
- Application Number
- CN202422585802.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-25
AI Technical Summary
During the production process of battery plates, manual collection and handling of plate pallets result in laborers' lumbar muscle strain and low production efficiency.
An auxiliary sheet collection mechanism is designed, including a rotating assembly, a lift assembly and a material push assembly, and the plate tray is mechanized to transfer the plate tray from the entire sheet platform to the sheet collection rack, reducing manual operation.
It reduces the probability of lumbar muscle strain in workers, reduces work intensity, improves the efficiency of slab collection, and avoids the problem of repeated bent under traditional methods.
Smart Images

Figure CN223239036U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery plate production, in particular to an auxiliary sheet collecting mechanism for battery plate production. Background Art
[0002] Currently, during the production of battery plates, workers must manually collect and organize the plates on trays before moving the trays loaded with plates to a plate collection rack. While this method is simple, it requires workers to repeatedly bend over, which not only makes them susceptible to lumbar muscle strain and other illnesses, but also makes it difficult to improve battery plate production efficiency due to long hours of work. Therefore, it is urgent to develop an auxiliary plate collection mechanism for battery plate production to address the above issues. Utility Model Content
[0003] The utility model provides an auxiliary plate collecting mechanism for producing battery plates, and its purpose is to solve the technical problems raised in the above background technology.
[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0005] The utility model is an auxiliary sheet collecting mechanism for the production of battery plates, comprising a whole sheet platform arranged on opposite sides of a sheet collecting rack; a plate tray is placed horizontally on both of the whole sheet platforms; a rotating assembly is provided on one side of the two whole sheet platforms close to the sheet collecting rack; a first lifting assembly is vertically connected to the two rotating assemblies; a bearing platform for carrying the plate tray is horizontally connected to the two first lifting assemblies; a second lifting assembly is vertically connected to one side of the two bearing platforms; a pushing assembly is horizontally connected to the two second lifting assemblies for pushing the plate tray on the bearing platform to the sheet collecting rack; when the rotating assembly rotates the bearing platform to be arranged side by side with the corresponding whole sheet platform, the second lifting assembly is arranged between the bearing platform and the whole sheet platform; when the rotating assembly rotates the bearing platform to be arranged side by side with the sheet collecting rack, the pushing assembly is on the side of the bearing platform away from the sheet collecting rack.
[0006] As an optimal technical solution of the present invention, the entire platform includes a frame and a support plate horizontally fixed to the top of the frame; the two opposite sides of the support plate are provided with limiting flanges; the two limiting flanges respectively slide against the opposite side edges of the plate tray; the length direction of each limiting flange is arranged perpendicular to the arrangement direction of the two control panels.
[0007] As a preferred technical solution of the present utility model, the rotating assembly includes a bracket and a first servo motor vertically fixed to the top of the bracket; the output shaft of the first servo motor is fixedly sleeved with a first gear; the first gear is meshed with a second gear; the second gear is fixedly sleeved on a rotating shaft; the rotating shaft is vertically rotatably connected to the bracket; the upper and lower ends of the rotating shaft are respectively fixed on the upper and lower edges of a mounting frame.
[0008] As a preferred technical solution of the present invention, the first lifting assembly includes a second servo motor vertically fixed to the upper edge of the mounting frame; the output shaft of the second servo motor is fixedly sleeved with a first pulley; screws are vertically provided on opposite sides of the first pulley; the upper and lower ends of the two screws are respectively rotatably connected to the upper and lower edges of the mounting frame; the upper ends of the two screws are fixedly sleeved with a second pulley; the two second pulleys are connected to the first pulley through a synchronous belt transmission; both screws are threaded with screw sleeves; both screw sleeves are fixed with transmission blocks; and the two transmission blocks are connected by a lifting frame.
[0009] As an optimal technical solution of the present invention, the supporting platform includes a horizontally arranged supporting frame; the lifting frame is fixed on a side edge of the supporting frame; a plurality of rollers are connected in parallel and horizontally rotated in the supporting frame; when the supporting frame and the support plate are arranged side by side, the plurality of rollers are arranged perpendicular to the limiting flange.
[0010] As a preferred technical solution of the present invention, the second lifting assembly includes a pillar vertically fixed on the other edge of the supporting frame; the pillar is connected to the lifting frame through a mounting strip; a pair of first cylinders are vertically fixed side by side on the upper surface of the mounting strip; the output ends of the two first cylinders both slide through the mounting strip.
[0011] As an optimal technical solution of the present invention, the pushing assembly includes a supporting strip vertically fixed on the output ends of the two first cylinders; a pair of second cylinders are vertically fixed on the side of the supporting strip away from the supporting frame; the output ends of the two second cylinders both slide through the supporting strip and are connected through the pushing strip.
[0012] The utility model has the following beneficial effects:
[0013] The utility model is to manually place the plate tray on the whole plate platform, and after the worker has arranged all the plate plates on the plate tray, the control panel is used to control the rotating assembly to drive the load-bearing platform to rotate 90 degrees in the forward direction and control the first lifting assembly to make the load-bearing platform flush with the whole plate platform, so that the load-bearing platform and the whole plate platform are arranged side by side, and then the plate tray on the whole plate platform is manually pushed horizontally to the load-bearing platform, and then the control panel is used to control the rotating assembly to drive the load-bearing platform to rotate 90 degrees in the reverse direction, so that the load-bearing platform receiving rack is arranged side by side, and then the control panel is used to control the first lifting assembly, the second lifting assembly and the pushing assembly to drive the first lifting assembly to drive the load-bearing platform up and down to make the plate tray meet the receiving position, and then the second lifting assembly drives the pushing assembly to move downward for a distance, and then the pushing assembly pushes the plate tray on the load-bearing platform horizontally to the receiving rack, thereby realizing the mechanized transfer of the plate tray carrying the plate to the receiving rack, which not only effectively reduces the probability of workers suffering from diseases such as lumbar muscle strain, but also reduces the workers' work intensity, while ensuring the efficiency of receiving, and avoiding the problems of workers having to repeatedly bend over caused by traditional methods.
[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 The utility model is a structural schematic diagram of an auxiliary plate collecting mechanism for producing battery plates.
[0017] Figure 2 It is a schematic diagram of the relative positions among the film collection rack, the whole film platform and the supporting platform of the present invention.
[0018] Figure 3 It is a structural schematic diagram of a film collection rack in the prior art.
[0019] Figure 4 This is a structural diagram of the entire platform of the present invention.
[0020] Figure 5 It is a schematic structural diagram of the connection between the rotating assembly and the supporting platform of the present invention.
[0021] Figure 6 It is a structural schematic diagram of the rotating assembly of the present utility model.
[0022] Figure 7 This is a schematic structural diagram of the first lifting assembly of the present utility model.
[0023] Figure 8 It is a structural schematic diagram of the connection between the supporting platform and the pushing assembly of the utility model.
[0024] Figure 9 This is a structural diagram of the pusher assembly of the utility model.
[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0026] 1- film collection rack, 2- control panel, 3- whole film platform, 4- plate tray, 5- rotating assembly, 6- first lifting assembly, 7- carrying platform, 8- second lifting assembly, 9- pushing assembly, 101- support frame, 102- reinforcing rod, 103- L-shaped bar, 301- frame, 302- support plate, 303- limit flange, 501- bracket, 502- first servo motor, 503- first gear, 504- Second gear, 505-rotating shaft, 506-mounting frame, 601-second servo motor, 602-first pulley, 603-screw, 604-second pulley, 605-screw sleeve, 606-transmission block, 607-lifting frame, 701-carrying frame, 702-roller, 801-pillar, 802-mounting slat, 803-first cylinder, 901-carrying slat, 902-second cylinder, 903-pushing slat. DETAILED DESCRIPTION
[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Example 1:
[0029] See also Figure 1-2As shown, the utility model is an auxiliary plate collecting mechanism for battery plate production, comprising a control panel 2 arranged on opposite sides of a plate collecting rack 1 and a whole plate platform 3 arranged on the opposite outsides of the two control panels 2; the two control panels 2 are conventional components in the field; a conventional plate tray 4 in the field is horizontally placed on the two whole plate platforms 3; a rotating assembly 5 is provided on one side of the two whole plate platforms 3 close to the plate collecting rack 1; a first lifting assembly 6 is vertically connected to the two rotating assemblies 5; a supporting platform 7 for carrying the plate tray 4 is horizontally connected to the two first lifting assemblies 6; one side of the two supporting platforms 7 is vertically connected to It is connected to a second lifting assembly 8; both second lifting assemblies 8 are horizontally connected with a pushing assembly 9 for pushing the electrode tray 4 on the supporting platform 7 to the film receiving rack 1; when the rotating assembly 5 rotates the supporting platform 7 to be arranged side by side with the corresponding whole-piece platform 3, the second lifting assembly 8 is arranged between the supporting platform 7 and the whole-piece platform 3; when the rotating assembly 5 rotates the supporting platform 7 to be arranged side by side with the film receiving rack 1, the pushing assembly 9 is on the side of the supporting platform 7 away from the film receiving rack 1; the two control panels 2 are electrically connected to the two rotating assemblies 5, the two first lifting assemblies 6, the two second lifting assemblies 8 and the two pushing assemblies 9 respectively. When in use, the plate tray 4 is manually placed on the whole-piece platform 3. After the worker has arranged all the plates on the plate tray 4, the control panel 2 is used to control the rotating assembly 5 to drive the carrier 7 to rotate horizontally 90 degrees in the forward direction and control the first lifting assembly 6 to make the carrier 7 flush with the whole-piece platform 3, so that the carrier 7 and the whole-piece platform 3 are arranged side by side. Then, the plate tray 4 on the whole-piece platform 3 is manually pushed horizontally to the carrier 7, and then the control panel 2 is used to control the rotating assembly 5 to drive the carrier 7 to rotate horizontally 90 degrees in the reverse direction, so that the carrier 7 receiving rack 1 is arranged side by side, and then the control panel 2 is used to control The first lifting assembly 6, the second lifting assembly 8 and the pushing assembly 9 prompt the first lifting assembly 6 to drive the supporting platform 7 to move up and down to make the plate tray 4 meet the film collection position. Then the second lifting assembly 8 drives the pushing assembly 9 to move downward for a distance, and the pushing assembly 9 pushes the plate tray 4 on the supporting platform 7 horizontally to the film collection rack 1, thereby realizing the mechanized transfer of the plate tray 4 carrying the plates to the film collection rack 1. It not only effectively reduces the probability of workers suffering from diseases such as lumbar muscle strain, but also reduces the workers' work intensity, while ensuring the film collection efficiency, and avoiding the problems caused by the traditional method that workers need to repeatedly bend over.
[0030] Among them Figure 3As shown, the film stacking rack 1 is a conventional structure in the art. It comprises a pair of vertically arranged side-by-side support frames 101 connected by a plurality of reinforcing rods 102. Multiple L-shaped bars 103 are horizontally fixed to each support frame 101 from top to bottom. Multiple L-shaped bars 103 are positioned between the two support frames 101, with space for the plate tray 4 formed between two L-shaped bars 103 at the same horizontal position. The plate tray 4 is placed on the horizontal section of the L-shaped bars 103. During use, the plate tray 4 is placed on the horizontal section of the L-shaped bars 103 to achieve plate stacking.
[0031] Among them Figure 4 As shown, the entire platform 3 comprises a frame 301 and a support plate 302 horizontally bolted to the top of the frame 301. Two opposing edges of the support plate 302 are integrally formed with stop flanges 303. The two stop flanges 303 slide against opposing edges of the plate tray 4, respectively. The length of each stop flange 303 is perpendicular to the arrangement of the two control panels 2. During use, the plate tray 4 is horizontally placed between the two stop flanges 303. After a worker arranges the plates onto the plate tray 4, the worker pushes the plate tray 4 along the length of the stop flanges 303 onto the support platform 7.
[0032] Example 2:
[0033] Based on Example 1 Figure 5-6As shown, the rotating assembly 5 includes a conventional bracket 501 in the art bolted to the ground and a first servo motor 502 vertically bolted to the top of the bracket 501; the output shaft of the first servo motor 502 is keyed to a first gear 503; the first gear 503 is meshed with a second gear 504; the second gear 504 is keyed to a rotating shaft 505; the rotating shaft 505 is vertically rotatably connected to the bracket 501; the upper and lower ends of the rotating shaft 505 are bolted to the upper and lower edges of a mounting frame 506 respectively; the first lifting assembly 6 includes a second servo motor 601 vertically bolted to the upper edge of the mounting frame 506; the second servo motor 601 The output shaft is keyed to the first pulley 602; screws 603 are vertically provided on opposite sides of the first pulley 602; the upper and lower ends of the two screws 603 are rotatably connected to the upper and lower edges of the mounting frame 506 respectively; the upper ends of the two screws 603 are keyed to the second pulley 604; the two second pulleys 604 are connected to the first pulley 602 through a synchronous belt transmission, and the synchronous belt is connected to a conventional tensioning wheel in this field; the two screws 603 have the same rotation direction; both screws 603 are threaded with screw sleeves 605; both screw sleeves 605 are bolted to a transmission block 606; a lifting frame 607 with a "Π"-shaped structure is passed between the two transmission blocks 606. The two transmission blocks 606 are welded to the horizontal section of the lifting frame 607; the bearing platform 7 includes a horizontally arranged bearing frame 701; both ends of the lifting frame 607 are welded to one side of the bearing frame 701; a plurality of rollers 702 are connected to the bearing frame 701 in parallel and horizontally rotatable manner; when the bearing frame 701 and the support plate 302 are arranged side by side, the plurality of rollers 702 are arranged perpendicular to the limiting flange 303; the second lifting assembly 8 includes a support column 801 vertically welded to the other side of the bearing frame 701; the support column 801 and the lifting frame 607 are connected by a mounting strip 802, and the mounting strip 802 is respectively connected to the support column 801 and the lifting frame 607. 7 are connected by welding; a pair of conventional first cylinders 803 in this field are connected to the upper surface of the mounting strip 802 with vertical bolts side by side; the output ends of the two first cylinders 803 both slide through the mounting strip 802; the pushing assembly 9 includes a supporting strip 901 connected to the output ends of the two first cylinders 803 with vertical bolts; a side of the supporting strip 901 away from the supporting frame 701 is vertically bolted to a pair of conventional second cylinders 902 in this field; the output ends of the two second cylinders 902 both slide through the supporting strip 901 and are connected through the pushing strip 903, and the pushing strip 903 and the output ends of the two second cylinders 902 are connected by bolts.During use, after the worker has arranged all the pole plates on the pole plate tray 4, the first servo motor 502 drives the installation frame 506 to rotate horizontally 90 degrees via the first gear 503, the second gear 504 and the rotating shaft 505, so that the upper edge of the installation frame 506 rotates to a state parallel to the limit flange 303, and then the second servo motor 601 drives the carrying frame 701 up and down via the first pulley 602, the second pulley 604, the screw 603, the screw sleeve 605, the transmission block 606 and the lifting frame 607, so that the upper part of the roller 702 is flush with the upper surface of the support plate 302, and then the pole plate tray 4 on the support plate 302 is manually pushed horizontally to the roller 702. Since the roller 702 and the pole plate tray 4 are in a rolling connection, the friction between the pole plate tray 4 and the roller 702 can be reduced, thereby extending the service life of the pole plate tray 4, and then the first servo motor 601 is used to rotate the installation frame 506 to a state parallel to the limit flange 303. The servo motor 502 drives the mounting frame 506 to rotate horizontally in the opposite direction by 90° through the first gear 503, the second gear 504 and the rotating shaft 505, so that the upper edge of the mounting frame 506 rotates to a state parallel to the L-shaped bar 103, and then the second servo motor 601 is used to drive the supporting frame 701 up and down through the first pulley 602, the second pulley 604, the screw 603, the screw sleeve 605, the transmission block 606 and the lifting frame 607, so that the plate tray 4 on the roller 702 corresponds to the position of a certain L-shaped bar 103, and then the first cylinder 803 drives the supporting strip 901 to move downward, so that the pushing strip 903 is on the side of the roller 702 away from the L-shaped bar 103, and finally the second cylinder 902 drives the pushing strip 903 to move linearly, so that the plate tray 4 on the roller 702 is pushed onto the L-shaped bar 103, thereby effectively ensuring the efficiency of collecting the battery plates.
[0034] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An auxiliary sheet collecting mechanism for battery plate production, comprising: sheet-forming platforms (3) arranged on opposite sides of a sheet collecting rack (1); plate trays (4) are horizontally placed on both sheet-forming platforms (3); and the invention is characterized in that: A rotating assembly (5) is provided on one side of the two whole-piece platforms (3) close to the film receiving rack (1); a first lifting assembly (6) is vertically connected to the two rotating assemblies (5); a bearing platform (7) for carrying the electrode tray (4) is horizontally connected to the two first lifting assemblies (6); a second lifting assembly (8) is vertically connected to one side of the two bearing platforms (7); a pushing assembly (9) for pushing the electrode tray (4) on the bearing platform (7) to the film receiving rack (1) is horizontally connected to the two second lifting assemblies (8); when the rotating assembly (5) rotates the bearing platform (7) to be arranged side by side with the corresponding whole-piece platform (3), the second lifting assembly (8) is arranged between the bearing platform (7) and the whole-piece platform (3); when the rotating assembly (5) rotates the bearing platform (7) to be arranged side by side with the film receiving rack (1), the pushing assembly (9) is located on the side of the bearing platform (7) away from the film receiving rack (1).
2. The auxiliary sheet collecting mechanism for battery plate production according to claim 1, characterized in that: The whole platform (3) comprises a frame (301) and a support plate (302) fixed horizontally to the top of the frame (301); the two opposite sides of the support plate (302) are provided with limiting flanges (303); the two limiting flanges (303) are respectively in sliding contact with the opposite side edges of the plate tray (4); the length direction of each limiting flange (303) is arranged perpendicular to the arrangement direction of the two control panels (2).
3. The auxiliary sheet collecting mechanism for battery plate production according to claim 1 or 2, characterized in that: The rotating assembly (5) comprises a bracket (501) and a first servo motor (502) vertically fixed to the top of the bracket (501); the output shaft of the first servo motor (502) is fixedly sleeved with a first gear (503); the first gear (503) is meshed with a second gear (504); the second gear (504) is fixedly sleeved on a rotating shaft (505); the rotating shaft (505) is vertically rotatably connected to the bracket (501); the upper and lower ends of the rotating shaft (505) are respectively fixed to the upper and lower edges of a mounting frame (506).
4. The auxiliary sheet collecting mechanism for battery plate production according to claim 3, characterized in that: The first lifting assembly (6) comprises a second servo motor (601) vertically fixed to the upper edge of the mounting frame (506); the output shaft of the second servo motor (601) is fixedly sleeved with a first pulley (602); screw rods (603) are vertically arranged on opposite sides of the first pulley (602); the upper and lower ends of the two screw rods (603) are respectively rotatably connected to the upper and lower edges of the mounting frame (506); the upper ends of the two screw rods (603) are fixedly sleeved with a second pulley (604); the two second pulleys (604) are connected to the first pulley (602) through a synchronous belt transmission; the two screw rods (603) are threadedly fitted with a screw sleeve (605); the two screw sleeves (605) are fixed with a transmission block (606); the two transmission blocks (606) are connected through a lifting frame (607).
5. The auxiliary sheet collecting mechanism for battery plate production according to claim 4, characterized in that: The carrying platform (7) includes a horizontally arranged carrying frame (701); the lifting frame (607) is fixed on a side edge of the carrying frame (701); a plurality of rollers (702) are connected in parallel and horizontally rotatable manner in the carrying frame (701); when the carrying frame (701) and the support plate (302) are arranged side by side, the plurality of rollers (702) are all arranged perpendicular to the limiting flange (303).
6. The auxiliary sheet collecting mechanism for battery plate production according to claim 5, characterized in that: The second lifting assembly (8) includes a pillar (801) vertically fixed on the other edge of the supporting frame (701); the pillar (801) is connected to the lifting frame (607) via a mounting strip (802); a pair of first cylinders (803) are vertically fixed side by side on the upper surface of the mounting strip (802); the output ends of the two first cylinders (803) both slide through the mounting strip (802).
7. The auxiliary sheet collecting mechanism for battery plate production according to claim 6, characterized in that: The pushing assembly (9) includes a supporting strip (901) vertically fixed on the output ends of the two first cylinders (803); a pair of second cylinders (902) are vertically fixed on a side of the supporting strip (901) away from the supporting frame (701); the output ends of the two second cylinders (902) both slide through the supporting strip (901) and are connected through the pushing strip (903).