Closed dust removal feeding system

Through the closed dust removal and feeding system, the combination of negative pressure and cyclone separator is used to solve the problems of dust flying and inconvenient material transportation, and an automated and environmentally friendly material transportation process is realized, ensuring material quality and workers' health.

CN223239240UActive Publication Date: 2025-08-19JINAN DG MASCH CO LTD
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Patent Information

Application Number
CN202422592608.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-26
Publication Date
2025-08-19
Estimated Expiration
2034-10-26

AI Technical Summary

Technical Problem

The existing feeding device easily causes dust to fly during the material loading process, which cannot effectively peel off the dust, affects the environment and product quality, and is not convenient for feeding materials from the bottom to the upper part.

Method used

A closed dust collecting and feeding system is designed, using a combination of a negative pressure part and a cyclone separator to form a negative pressure in the silo through a vacuum pump, automatically sucking in the material and separating dust in the cyclone separator, and purifying the air with a bag dust collector to realize the closed material conveying process.

Benefits of technology

It effectively avoids dust flying, reduces material waste, reduces dust content in the material, purifies the air, protects workers' health, and ensures material quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust removal and feeding, in particular to a closed dust removal and feeding system which comprises a negative pressure part and is characterized in that one side of the negative pressure part is fixedly connected with a material storage part, the top of the material storage part is fixedly connected with a cyclone separator, one side of the cyclone separator is fixedly connected with the negative pressure part, and the other side of the cyclone separator is fixedly connected with the material storage part. One side of the negative pressure part is fixedly connected with a material bin, the material bin is communicated with the material storage part through a pipeline, a stirring part is fixedly connected in the material bin, and the bottom of the material bin is fixedly connected with an air seal machine; according to the automatic feeding device, the negative pressure part and the stock bin communicated with the negative pressure part are arranged, the negative pressure part can enable negative pressure to appear in the stock bin, so that the stock bin automatically sucks materials in the material storage part, the automatic feeding process is achieved, due to the fact that the negative pressure is generated in the stock bin, the automatic feeding device can achieve automatic feeding even if feeding is conducted from a low position to a high position, and the feeding efficiency is improved. According to the device, except for the final exhaust link, the other links are in a closed state, the phenomenon that materials fly everywhere can be avoided to the maximum extent, the vacuum pump exhausts extracted air into the cyclone separator for separation, the materials can be separated from the air and fall into the material storage part again, material waste is reduced, and the production cost is reduced. Meanwhile, the dust content in the materials is reduced; and by arranging the dust remover, dust in the extracted air can be removed, the air is purified, and the situation that workers feed materials into the material storage part is affected is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal and feeding, in particular to a closed dust removal and feeding system. Background Art

[0002] During the production process, factories use a variety of materials, some of which are relatively small. During the loading process of such materials, dust is often easily caused to fly, which not only pollutes the environment and affects the health of workers, but also causes material loss.

[0003] At present, some existing feeding devices on the market will cause a large amount of dust and materials to fly in the air, and are unable to separate the dust from the materials, resulting in dust mixed in the materials, affecting product quality and making it inconvenient to feed materials from the bottom up.

[0004] Therefore, the present application provides a closed dust removal and feeding system to overcome the defects of the prior art. Utility Model Content

[0005] The utility model aims to solve the problem that the existing feeding device causes a large amount of dust to fly, is unable to strip the dust from the material, and is inconvenient to feed the material upward from the bottom.

[0006] The technical solution of the present utility model provides a closed dust removal and feeding system, including a negative pressure part, which is characterized in that: one side of the negative pressure part is fixedly connected to a material storage part, the top of the material storage part is fixedly connected to a cyclone separator, one side of the cyclone separator is fixedly connected to the negative pressure part, one side of the negative pressure part is fixedly connected to a silo, the silo and the material storage part are connected through a pipeline, a stirring part is fixedly connected in the silo, and the bottom of the silo is fixedly connected to a blower.

[0007] As a preferred technical solution, the negative pressure part includes a vacuum pump, the air intake of the vacuum pump is fixedly connected to pipeline one, and the other end of pipeline one is fixedly connected to the air outlet at the top of the silo; the vacuum pump can extract the air, floating dust and materials in the silo through pipeline one.

[0008] As a preferred technical solution, the stirring part includes a motor, which is fixed on the top of the silo, and the output end of the motor is downward and connected to a transmission shaft, and a paddle is fixedly connected to the transmission shaft. The transmission shaft and the paddle are arranged in the silo, and a bracket is provided under the silo, and the silo is mounted on the bracket; the motor drives the paddle to rotate through the transmission shaft, which is convenient for mixing different materials and also facilitates the uniform descent of materials.

[0009] As a preferred technical solution, pipeline two is fixedly connected between the air inlet of the cyclone separator and the air outlet of the vacuum pump, and pipeline three is fixedly connected between the feed port of the silo and the discharge port of the storage section; the material in the storage section enters the silo through pipeline three to realize automatic feeding, and the material will not fly to the outside, avoiding the phenomenon of dust flying in the factory. The vacuum pump brings the air in the silo and the floating dust and material into the cyclone separator through pipeline two. In the cyclone separator, the material will be separated and fall into the storage section, while the dust and air will be discharged.

[0010] As a preferred technical solution, a dust collector is fixedly connected to the top of the negative pressure part, and the dust collector is a bag dust collector. A pipeline four is fixedly connected between the air inlet of the dust collector and the air outlet at the top of the cyclone separator; when the dust-laden airflow in the cyclone separator passes through the dust collector, the dust therein will be intercepted, and the cleaned airflow will be discharged into the air.

[0011] The beneficial effects of the closed dust removal and feeding system provided by the utility model are:

[0012] The utility model is provided with a negative pressure part and a silo connected to the negative pressure part. The negative pressure part can create a negative pressure in the silo, causing the silo to automatically suck the material in the storage part, thereby realizing an automatic loading process. Since the negative pressure is generated in the silo, the device can realize automatic loading even when feeding the material from a low place to a high place. Except for the final exhaust link, the other links of the device are in a closed state, which can avoid the phenomenon of the material flying around to the greatest extent. The vacuum pump discharges the extracted air into the cyclone separator for separation, which can separate the material from the air and fall back into the storage part, thereby reducing the waste of material and reducing the dust content in the material.

[0013] By installing a dust collector, dust in the extracted air can be removed, the air can be purified, and it can avoid affecting workers adding materials to the storage department. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A perspective view of the first embodiment of the present invention;

[0015] Figure 2 This is a three-dimensional cross-sectional view of the first embodiment of the present utility model;

[0016] Figure 3 This is a perspective view of the second embodiment of the present utility model;

[0017] Figure 4 This is a front view of the second embodiment of the present utility model;

[0018] Figure 5 This is a three-dimensional cross-sectional view of the second embodiment of the present utility model;

[0019] Figure 6 This is a front cross-sectional view of the second embodiment of the present invention.

[0020] Among them, 1. Negative pressure part; 11. Vacuum pump; 12. Pipeline 1; 2. Air shutoff; 3. Cyclone separator; 31. Pipeline 2; 4. Silo; 41. Bracket; 42. Pipeline 3; 5. Storage part; 6. Mixing part; 61. Motor; 62. Drive shaft; 63. Paddle; 7. Dust collector; 71. Pipeline 4. DETAILED DESCRIPTION

[0021] In order to make the technical means, technical features, purposes and technical effects achieved by the present invention easier to understand, the present invention is further described below with reference to specific illustrations; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments; based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present invention.

[0022] Example 1

[0023] As attached Figure 1 To the attached Figure 2 As shown: A closed dust removal and feeding system includes a negative pressure part 1, characterized in that: one side of the negative pressure part 1 is fixedly connected to a storage part 5, but the two are not connected, and the top of the storage part 5 is fixedly connected to a cyclone separator 3, which belongs to the existing technology and has been widely used in industry, so it is not described here. The air inlet on one side of the cyclone separator 3 is fixedly connected to the air outlet of the negative pressure part 1, and one side of the negative pressure part 1 is fixedly connected to a silo 4 through a pipeline. The silo 4 is connected to the storage part 5 through a pipeline, and a stirring part 6 is fixedly connected to the silo 4. The stirring part 6 can stir the materials in the silo 4 so that the materials are evenly mixed and the material is discharged conveniently. The bottom of the silo 4 is fixedly connected to the air lock 2, and the air lock 2 can control the feeding by opening and closing. The negative pressure part 1 extracts the air in the silo 4 and discharges it to the cyclone separator 5 to separate the material and the dust. The separated material falls back into the storage part 5. The air in the silo 4 is extracted to form a negative pressure, and then the material in the storage part 5 is absorbed to realize automatic feeding. Moreover, the material can be fed from a low place to a high place without causing a large amount of dust to fly in the air.

[0024] The negative pressure part 1 includes a vacuum pump 11, the air intake of the vacuum pump 11 is fixedly connected to a pipeline 12, the other end of the pipeline 12 is fixedly connected to the air outlet at the top of the silo 4, and part of the pipeline 12 passes through the material storage part 5. The vacuum pump 11 extracts air from the silo 4 through the pipeline 12, thereby forming a negative pressure in the silo 4.

[0025] A pipeline 2 31 is fixedly connected between the air inlet of the cyclone separator 3 and the air outlet of the vacuum pump 11. Part of the pipeline 2 31 passes through the material storage part 5. The air extracted by the vacuum pump 11 is mixed with materials and dust. The extracted air enters the cyclone separator 3 through the pipeline 2 31. The bottom of the cyclone separator 3 is connected to the material storage part 5. The separated material in the cyclone separator 3 will eventually fall into the material storage part 5. A pipeline 3 42 is fixedly connected between the feed port of the silo 4 and the discharge port of the material storage part 5. The material in the storage silo 5 enters the silo 4 through the pipeline 3 42.

[0026] The stirring part 6 includes a motor 61, which is fixed to the top of the silo 4. The output end of the motor 61 is downward and connected to a transmission shaft 62. A paddle 63 is fixedly connected to the transmission shaft 62. The transmission shaft 62 and the paddle 63 are arranged in the silo 4. The motor 61 drives the paddle 63 to rotate through the transmission shaft 62, thereby stirring the materials in the silo 4 and fully mixing the various materials. A bracket 41 is provided under the silo 4, and the silo 4 is mounted on the bracket 41. The bracket 41 is used to stably support the silo 4 to prevent the silo 4 from collapsing.

[0027] Working method: Start the vacuum pump 11, which extracts air from the silo 4, forming a negative pressure in the silo 4, and then automatically absorbs the material in the storage part 5. The air extracted by the vacuum pump 11 is mixed with material and dust and is sent to the cyclone separator 3 for separation. After the material is separated, it finally falls into the storage part 5, reducing material loss. The separated gas and dust are discharged into the air, which can reduce the dust in the material and thus reduce the impact on the quality of the finished product.

[0028] Example 2

[0029] Although the first embodiment has been able to solve the original technical problems and achieve the desired effect, we found that since the cyclone separator 3 is located above the material storage part 5 and the gas ejected from the gas outlet of the cyclone separator 3 contains some dust, when workers add materials to the material storage part 5, they are often disturbed by the dust, which has a certain impact on the workers' health. Therefore, we have made the following improvements based on the first embodiment:

[0030] As attached Figure 3 To the attached Figure 6 As shown: the top of the negative pressure part 1 is fixedly connected to a dust collector 7, and the dust collector 7 is a bag dust collector. The bag dust collector is a mature existing technology and is not described here. The air inlet of the dust collector 7 is fixedly connected to a pipeline four 71, and the other end of the pipeline four 71 is fixedly connected to the top air outlet of the cyclone separator 3.

[0031] Working method: The gas ejected from the air outlet at the top of the cyclone separator 3 enters the dust collector 7 through pipeline 4 71. The dust contained in the gas is filtered and cleaned in the dust collector 7. After completion, the gas is discharged from the air outlet of the dust collector 7.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the scope of implementation of the present invention. That is, all equivalent changes and modifications made according to the content of the patent application scope of the present invention should fall within the technical scope of the present invention.

Claims

1. A closed dust removal and feeding system, comprising a negative pressure part (1), characterized in that: One side of the negative pressure part (1) is fixedly connected to a material storage part (5), the top of the material storage part (5) is fixedly connected to a cyclone separator (3), one side of the cyclone separator (3) is fixedly connected to the negative pressure part (1), one side of the negative pressure part (1) is fixedly connected to a silo (4), the silo (4) and the material storage part (5) are communicated through a pipeline, a stirring part (6) is fixedly connected to the silo (4), and the bottom of the silo (4) is fixedly connected to a blower (2).

2. A closed dust removal and feeding system according to claim 1, characterized in that: The negative pressure part (1) includes a vacuum pump (11), the air intake of the vacuum pump (11) is fixedly connected to a pipeline (12), and the other end of the pipeline (12) is fixedly connected to the air outlet at the top of the silo (4).

3. A closed dust removal and feeding system according to claim 2, characterized in that: A second pipeline (31) is fixedly connected between the air inlet of the cyclone separator (3) and the air outlet of the vacuum pump (11), and a third pipeline (42) is fixedly connected between the feed inlet of the silo (4) and the discharge outlet of the storage portion (5).

4. A closed dust removal and feeding system according to claim 1, characterized in that: The stirring portion (6) comprises a motor (61), the motor (61) being fixed on the top of the silo (4), the output end of the motor (61) being downwardly directed and connected to a transmission shaft (62), the transmission shaft (62) being fixedly connected to a paddle (63), the transmission shaft (62) and the paddle (63) being arranged in the silo (4), a bracket (41) being provided below the silo (4), and the silo (4) being mounted on the bracket (41).

5. The closed dust removal and feeding system according to claim 2, characterized in that: A dust collector (7) is fixedly connected to the top of the negative pressure part (1), and the dust collector (7) is a bag dust collector. A pipeline four (71) is fixedly connected between the air inlet of the dust collector (7) and the air outlet at the top of the cyclone separator (3).