Slitting device capable of avoiding wrinkles and used for packaging and producing medicinal aluminum foil
By setting up a pressure sensor and controller on the aluminum foil slitting machine, the pressure of the flattening roller is automatically adjusted, and the problem of wrinkles generated during the rolling process is solved, efficient and accurate aluminum foil slitting is achieved, and the production quality of medicinal aluminum foil is improved.
Patent Information
- Application Number
- CN202422679296.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Medicinal aluminum foil is prone to wrinkles during the winding process, and the prior art is difficult to achieve precise control of pressure, resulting in the production of defective products.
The pressure sensor and controller are installed on the coiling roller of the aluminum foil slitting machine. The pressure of the flattening roller to the aluminum foil is monitored in real time, and the position and pressure of the flattening roller are automatically adjusted using an electric telescopic rod and adjustment frame to adapt to changes in the thickness of the aluminum foil and maintain a constant pressure.
The constant tension of aluminum foil during the winding process is achieved, the wrinkles are avoided, and the production efficiency and product quality are improved.
Smart Images
Figure CN223239365U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medicinal aluminum foil production, in particular to a slitting device for medicinal aluminum foil packaging production which can avoid wrinkles. Background Art
[0002] Medicinal aluminum foil, as a key material for pharmaceutical packaging, has the main function of protecting drugs from moisture, oxygen and light erosion, ensuring the effectiveness and safety of drugs.
[0003] Pharmaceutical aluminum foil is typically constructed from one or more layers of different materials. This composite structure is designed to provide barrier protection, shielding pharmaceuticals from direct contact with potentially harmful external substances. Pharmaceutical aluminum foil is often bonded to rigid sheets such as polyvinyl chloride (PVC) and polyvinylidene chloride (PVCD). It is used to package solid pharmaceuticals such as tablets and capsules. It exhibits excellent barrier properties, including water vapor and gas barriers, which are crucial for maintaining the stability and effectiveness of pharmaceuticals.
[0004] The medicinal aluminum foil slitting machine includes a fixed support structure, a cutting system, a dust collection system and an auxiliary positioning system. A winding roller for winding the medicinal aluminum foil is provided on one side of the cutting system. After winding, the wound aluminum foil is uniformly cut by the slitting mechanism of the medicinal aluminum foil slitting machine. The medicinal aluminum foil should have a clean, flat and evenly coated appearance. There should be no wrinkles in the production of medicinal aluminum foil packaging. Wrinkles are wrinkles on the surface of the aluminum foil that cannot be flattened longitudinally or transversely. The possibility of wrinkling increases with the decrease of the thickness of the aluminum foil during the winding process. In severe cases, continuous or intermittent wrinkles appear on the wound aluminum foil. In fact, the tension of the aluminum foil is not enough to flatten the aluminum foil during the winding process, and the pressure of the flattening roller on the material is inconsistent. As the thickness of the aluminum foil on the roller increases, the pressure of the flattening roller on the material changes. The inconvenience of adjustment causes the pressure of the flattening roller on the aluminum foil to be too loose or too tight, resulting in wrinkles, which leads to the winding and cutting of defective products. Utility Model Content
[0005] The purpose of the utility model is to provide a slitting device for producing medicinal aluminum foil packaging that can avoid wrinkles, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A wrinkle-free slitting device for producing pharmaceutical aluminum foil packaging comprises a controller, a production frame, a winding roller for winding the aluminum foil, and a flattening roller for preventing the aluminum foil from wrinkling. A pressure adjustment device is provided on one side of the flattening roller located on the production frame. Both ends of the winding roller are connected to the production frame via a first bearing seat. A drive assembly for driving the winding roller is provided on the outer wall of the production frame. The flattening roller is located parallel to one side of the winding roller.
[0008] The pressure adjustment device includes a pressure sensor, an electric telescopic rod and an adjustment frame. The two ends of the flattening roller are connected to the adjustment frame through a second bearing seat. The two ends of the adjustment frame are located on the production frame. Limiting slides are provided at the bottom of both ends of the adjustment frame. A connecting rod is provided parallel to one side of the adjustment frame. The connecting rod is connected to the production frame. The electric telescopic rod is located at the bottom of the connecting rod. The outer circumferential wall of the output end of the electric telescopic rod is connected to the adjustment frame. The pressure sensor is located at the end of the output end of the electric telescopic rod.
[0009] As a preferred solution of the present invention, a slide groove is provided in parallel on the production rack located at the bottom of the limiting slide plate, and the limiting slide plate is located inside the slide groove for limiting sliding.
[0010] As a preferred solution of the present invention, the exterior of the first bearing seat is connected to the production frame via a connecting frame, and the connecting frame is provided with a notch for facilitating installation and disassembly of the first bearing seat.
[0011] As a preferred solution of the present utility model, the drive assembly includes a drive shaft, a drive motor, an active bevel gear and a driven bevel gear. Both ends of the drive shaft are connected to the production frame at one end of the winding roller through a third bearing seat. The active bevel gear is fixedly sleeved on the outer circumferential wall of the drive shaft, and the driven bevel gear is fixedly connected to the end of the winding roller. The active bevel gear and the driven bevel gear are meshed and connected. The drive motor is connected to one end of the drive shaft, and the drive motor is fixed to the outer wall of the production frame.
[0012] As a preferred solution of the present invention, a shaft sleeve is sleeved on the driving shaft, and the shaft sleeve is connected to one end of the adjustment frame.
[0013] As a preferred solution of the present invention, the pressure sensor and the electric telescopic rod are electrically connected to the controller.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] In response to the problems raised in the background technology, in order to achieve precise control of pressure, the present application sets a pressure sensor and a controller on the winding roller of the aluminum foil slitting machine. The pressure sensor is used to monitor the actual pressure of the flattening roller on the aluminum foil in real time and send the data to the controller. The controller adjusts the length of the electric telescopic rod connected to the flattening roller through instructions based on the feedback from the pressure sensor. When the thickness of the aluminum foil increases, the flattening roller needs to increase the pressure on the aluminum foil to keep the aluminum foil flat. After detecting the pressure change, the pressure sensor transmits the information to the controller. The controller calculates the required adjustment amount and instructs the electric telescopic rod to perform a corresponding telescopic action to automatically adjust the pressure of the flattening roller on the aluminum foil to adapt to the change in the thickness of the aluminum foil and maintain a constant pressure to avoid the formation of wrinkles.
[0016] The pressure sensor is located at the end of the output end of the electric telescopic rod. It is used to detect the actual pressure of the flattening roller on the aluminum foil and feed the data back to the controller. The electric telescopic rod automatically extends and retracts according to the instructions of the controller to adjust the position and pressure of the flattening roller. The outer circumferential wall of its output end is connected to the adjustment frame. The pressure is adjusted by changing the length of the telescopic rod. The adjustment frame is connected to the flattening roller. According to the adjustment displacement of the electric telescopic rod, the pressure of the flattening roller on the aluminum foil is adjusted, realizing automatic control and adjustment, maintaining constant tension of the aluminum foil during the winding process, thereby avoiding the formation of wrinkles.
[0017] The aluminum foil slitting machine is used in conjunction with the flattening roller and the limit slide, and through modern mechanical design and automatic control systems, high-precision and high-efficiency aluminum foil slitting operations are achieved. This combination not only improves production efficiency, but also ensures the high quality standards of the products. The design fully considers the need to avoid wrinkles in the production of pharmaceutical aluminum foil. Through automatic pressure adjustment and precise mechanical structure design, the flatness of the aluminum foil during the winding process is ensured, thereby improving the production quality of pharmaceutical aluminum foil. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is the axonometric drawing of the utility model;
[0019] Figure 2 This is a schematic diagram of the overall structure of the utility model;
[0020] Figure 3 For this utility model Figure 2 Enlarged view of area A in the middle;
[0021] Figure 4 This is a connection block diagram of the control device of this utility model.
[0022] In the figure: 1. Production frame; 11. Slide; 2. Winding roller; 21. First bearing seat; 211. Connecting frame; 212. Notch; 3. Flattening roller; 31. Second bearing seat; 4. Electric telescopic rod; 41. Adjusting frame; 42. Limiting slide; 5. Connecting rod; 6. Driving shaft; 61. Third bearing seat; 62. Bushing; 7. Driving motor; 8. Active bevel gear; 9. Driven bevel gear. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the embodiments of the present invention. Example
[0024] Each device in this application document adopts a conventional model in the prior art, and is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field, so this application document will not explain it in detail.
[0025] See also Figure 1-4 The utility model provides a technical solution: a slitting device for the production of medicinal aluminum foil packaging that can avoid wrinkles, comprising a controller, a production frame 1, a winding roller 2 for winding the aluminum foil and a flattening roller 3 for preventing the aluminum foil from wrinkling. A pressure adjustment device is provided on one side of the flattening roller 3 on the production frame 1. Both ends of the winding roller 2 are connected to the production frame 1 through a first bearing seat 21. A driving assembly for driving the winding roller 2 is provided on the outer wall of the production frame 1. The flattening roller 3 is located parallel to one side of the winding roller 2; the driving assembly comprises a driving shaft 6, a driving motor 7, an active bevel gear 8 and a driven bevel gear 9. Both ends of the driving shaft 6 are connected to the production frame at one end of the winding roller 2 through a third bearing seat 61. 1 is connected, the active bevel gear 8 is fixedly sleeved on the outer circumferential wall of the driving shaft 6, the driven bevel gear 9 is fixedly connected to the end of the winding roller 2, the active bevel gear 8 and the driven bevel gear 9 are meshed and connected, the driving motor 7 is connected to one end of the driving shaft 6, and the driving motor 7 is fixed to the outer wall of the production frame 1; a slide groove 11 is arranged parallel to the production frame 1 at the bottom of the limiting slide 42, and the limiting slide 42 is limited and slidable inside the slide groove 11; the outside of the first bearing seat 21 is connected to the production frame 1 through a connecting frame 211, and a notch 212 is provided on the connecting frame 211 for facilitating the installation and disassembly of the first bearing seat 21; a shaft sleeve 62 is sleeved on the driving shaft 6, and the shaft sleeve 62 is connected to one end of the adjusting frame 41,
[0026] It should be noted that, in this embodiment, the driving motor 7 provides power, which is transmitted to the winding roller 2 through the meshing transmission of the active bevel gear 8 and the driven bevel gear 9 to achieve the winding of the aluminum foil. As the thickness of the aluminum foil on the winding roller increases, the pressure of the flattening roller on the aluminum foil needs to be adjusted accordingly to maintain appropriate tension. If the tension is insufficient, the aluminum foil cannot be fully flattened, resulting in wrinkles.
[0027] The limiting slide 42 cooperates with the slide groove 11 on the production frame 1 to ensure that the adjustment frame 41 slides smoothly and accurately, thereby accurately controlling the pressure. The first bearing seat 21 is connected to the production frame 1 through the connecting frame 211. The design of the notch 212 facilitates installation and disassembly, ensuring the maintainability of the equipment.
[0028] See also Figure 1 、 2 And 4, the pressure adjustment device includes a pressure sensor, an electric telescopic rod 4 and an adjusting frame 41. The two ends of the flattening roller 3 are connected to the adjusting frame 41 through the second bearing seat 31. The two ends of the adjusting frame 41 are located on the production frame 1. A limiting slide 42 is provided at the bottom of both ends of the adjusting frame 41. A connecting rod 5 is provided parallel to one side of the adjusting frame 41. The connecting rod 5 is connected to the production frame 1. The electric telescopic rod 4 is located at the bottom of the connecting rod 5. The outer circumferential wall of the output end of the electric telescopic rod 4 is connected to the adjusting frame 41. The pressure sensor is located at the end of the output end of the electric telescopic rod 4; the pressure sensor and the electric telescopic rod 4 are electrically connected to the controller.
[0029] It should be noted that, in this embodiment, the production frame 1 constitutes the basic frame of the machine, supporting and fixing other components. The winding roller 2 is used to wind the aluminum foil. Both ends are connected to the production frame 1 through the first bearing seat 21 to ensure its smooth rotation. The flattening roller 3 is used to prevent the aluminum foil from wrinkling. It is located parallel to one side of the winding roller 2 and is connected to the adjustment frame 41 through the second bearing seat 31. The pressure adjustment device includes a pressure sensor, an electric telescopic rod 4 and an adjustment frame 41, which are used to automatically adjust the pressure of the flattening roller 3 on the aluminum foil to adapt to changes in the thickness of the aluminum foil and maintain a constant pressure to avoid wrinkles. The pressure sensor is located on the electric telescopic rod 4 and the adjustment frame 41. The end of the output end of the telescopic rod 4 is used to detect the actual pressure of the flattening roller 3 on the aluminum foil and feed the data back to the controller. The electric telescopic rod 4 automatically extends and retracts according to the instructions of the controller to adjust the position and pressure of the flattening roller 3. The outer circumferential wall of its output end is connected to the adjustment frame 41. The pressure is adjusted by changing the length of the telescopic rod. The adjustment frame 41 is connected to the flattening roller 3 and moves according to the adjustment of the electric telescopic rod 4, thereby adjusting the pressure of the flattening roller 3 on the aluminum foil. The pressure sensor and the electric telescopic rod 4 are electrically connected to the controller to achieve automatic control and adjustment, maintaining a constant tension of the aluminum foil during the winding process, thereby avoiding the formation of wrinkles.
[0030] The latest model of the medicinal aluminum foil slitting machine is QYKJ-1350. The aluminum foil slitting and rewinding machine is mainly used for longitudinal slitting of thin aluminum rolls. It has functions such as frequency conversion control, automatic photoelectric eye and edge tracking. The unwinding adopts motor drive to control the tension and is equipped with automatic centering function to ensure the cutting of the aluminum foil after rewinding.
[0031] In the process of winding medicinal aluminum foil, maintaining appropriate tension is the key to avoiding wrinkles. The flattening roller 3 is located parallel to the side of the winding roller 2. Its function is to flatten the aluminum foil by applying a certain pressure to the aluminum foil. As the thickness of the aluminum foil on the winding roller increases, the pressure of the flattening roller on the aluminum foil needs to be adjusted accordingly to maintain appropriate tension. If the tension is insufficient, the aluminum foil cannot be fully flattened, resulting in wrinkles. The pressure sensor is used to monitor the actual pressure of the flattening roller 3 on the aluminum foil in real time and send the data to the controller. The controller adjusts the telescopic length of the electric telescopic rod 4 through instructions based on the feedback from the pressure sensor. The output end of the electric telescopic rod 4 is connected to the adjustment frame 41 The movement of the adjustment frame 41 will drive the flattening roller 3 to move, thereby adjusting the pressure on the aluminum foil. When the thickness of the aluminum foil increases, the flattening roller 3 needs to increase the pressure on the aluminum foil to keep the aluminum foil flat. After the pressure sensor detects the pressure change, it transmits the information to the controller. The controller calculates the required adjustment amount and instructs the electric telescopic rod 4 to perform the corresponding telescopic action. The electric telescopic rod 4 automatically adjusts its length according to the instruction of the controller, pushing or pulling the adjustment frame 41 so that the flattening roller 3 applies appropriate pressure to the aluminum foil. The limiting slide 42 cooperates with the slide groove 11 on the production frame 1 to ensure that the adjustment frame 41 slides smoothly and accurately, thereby accurately controlling the pressure.
[0032] The working process of this utility model:
[0033] When in use, the flattening roller 3 is located parallel to one side of the winding roller 2. Its function is to flatten the aluminum foil by applying a certain pressure to the aluminum foil. As the thickness of the aluminum foil on the winding roller increases, the pressure of the flattening roller on the aluminum foil needs to be adjusted accordingly to maintain appropriate tension. If the tension is insufficient, the aluminum foil cannot be fully flattened, resulting in wrinkles. A pressure sensor and a controller are set on the winding roller 2 of the aluminum foil slitting machine. The pressure sensor is used to monitor the actual pressure of the flattening roller 3 on the aluminum foil in real time and send the data to the controller. The controller adjusts the telescopic length of the electric telescopic rod 4 through instructions based on the feedback from the pressure sensor. The output end of the electric telescopic rod 4 is connected to the adjustment frame 41, and the movement of the adjustment frame 41 will The flattening roller 3 is driven to move, thereby adjusting the pressure on the aluminum foil. When the thickness of the aluminum foil increases, the flattening roller 3 needs to increase the pressure on the aluminum foil to keep the aluminum foil flat. After the pressure sensor detects the pressure change, it transmits the information to the controller. The controller calculates the required adjustment amount and instructs the electric telescopic rod 4 to perform the corresponding telescopic action. The electric telescopic rod 4 automatically adjusts the length according to the instruction of the controller, pushes or pulls the adjustment frame 41, so that the flattening roller 3 applies appropriate pressure to the aluminum foil. The limiting slide 42 cooperates with the slide 11 on the production frame 1 to ensure that the adjustment frame 41 slides smoothly and accurately, thereby accurately controlling the pressure. After the winding roller 2 finishes winding, it is cut through the medicinal aluminum foil slitting machine.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wrinkle-free slitting device for producing pharmaceutical aluminum foil packaging, comprising a controller, a production frame (1), a winding roller (2) for winding the aluminum foil, and a flattening roller (3) for preventing the aluminum foil from wrinkling, characterized in that: A pressure adjustment device is provided on one side of the flattening roller (3) on the production frame (1); both ends of the winding roller (2) are connected to the production frame (1) via a first bearing seat (21); a driving assembly for driving the winding roller (2) is provided on the outer wall of the production frame (1); and the flattening roller (3) is located parallel to one side of the winding roller (2); The pressure adjustment device includes a pressure sensor, an electric telescopic rod (4) and an adjustment frame (41). The two ends of the flattening roller (3) are connected to the adjustment frame (41) through a second bearing seat (31). The two ends of the adjustment frame (41) are located on the production frame (1). A limiting slide (42) is provided at the bottom of both ends of the adjustment frame (41). A connecting rod (5) is provided parallel to one side of the adjustment frame (41). The connecting rod (5) is connected to the production frame (1). The electric telescopic rod (4) is located at the bottom of the connecting rod (5). The outer circumferential wall of the output end of the electric telescopic rod (4) is connected to the adjustment frame (41). The pressure sensor is located at the end of the output end of the electric telescopic rod (4).
2. The wrinkle-free slitting device for producing medicinal aluminum foil packaging according to claim 1, characterized in that: A slide groove (11) is provided in parallel on the production frame (1) at the bottom of the limiting slide plate (42), and the limiting slide plate (42) is limitedly slidable and located inside the slide groove (11).
3. The wrinkle-free slitting device for producing pharmaceutical aluminum foil packaging according to claim 1, characterized in that: The exterior of the first bearing seat (21) is connected to the production frame (1) via a connecting frame (211), and a notch (212) is provided on the connecting frame (211) for facilitating installation and removal of the first bearing seat (21).
4. The wrinkle-free slitting device for producing pharmaceutical aluminum foil packaging according to claim 1, characterized in that: The driving assembly includes a driving shaft (6), a driving motor (7), an active bevel gear (8) and a driven bevel gear (9), both ends of the driving shaft (6) are connected to the production frame (1) at one end of the winding roller (2) through a third bearing seat (61), the active bevel gear (8) is fixedly sleeved on the outer circumferential wall of the driving shaft (6), the driven bevel gear (9) is fixedly connected to the end of the winding roller (2), the active bevel gear (8) and the driven bevel gear (9) are meshed and connected, the driving motor (7) is connected to one end of the driving shaft (6), and the driving motor (7) is fixed to the outer wall of the production frame (1).
5. The wrinkle-free slitting device for producing pharmaceutical aluminum foil packaging according to claim 4, characterized in that: A shaft sleeve (62) is sleeved on the driving shaft (6), and the shaft sleeve (62) is connected to one end of the adjustment frame (41).
6. The wrinkle-free slitting device for producing pharmaceutical aluminum foil packaging according to claim 1, characterized in that: The pressure sensor and the electric telescopic rod (4) are electrically connected to the controller.