Vacuum roller with adjustable adsorption wrap angle
By setting up adjustment drums with multiple rows of vacuum outlets and single rows of air outlets on the vacuum roller, the problem of fixing and inadequate adjustment of the adsorption area of the traditional vacuum roller is solved, and flexible control of the adsorption wrap angle is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422651241.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The adsorption area designed by the traditional vacuum roller is fixed with the contact angle and position of the material, and cannot be adjusted quickly according to production needs, and lacks flexibility.
A vacuum roller with adjustable adsorption angle is designed. By setting multiple rows of vacuum outlets and sealing plates on the outside of the fixed inner cylinder, and configuring a single row of air outlet adjustment drum on the inside, precise control of the adsorption angle is achieved, and the position of the air outlet is adjusted using the rotating rod and knob.
It realizes flexible adjustment of the adsorption wrap angle, no need to disassemble the vacuum roller, simplifies the operation process and improves production efficiency.
Smart Images

Figure CN223239371U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a vacuum roller with adjustable adsorption wrap angle. Background Art
[0002] In modern industrial production, vacuum adsorption technology is widely used in the handling, conveying, and processing of various materials. In particular, vacuum rollers, with their high efficiency and stability, have become a core piece of equipment for handling lightweight materials such as film, paper, and sheet metal. Traditional vacuum roller designs typically utilize fixed-position vacuum ports, meaning the angle and position of the adsorption area in contact with the material are predetermined and fixed. This design lacks flexibility and cannot be quickly adjusted to meet actual production needs. Utility Model Content
[0003] The main purpose of the utility model is to provide a vacuum roller with adjustable adsorption wrap angle to solve the problems raised in the above background technology.
[0004] The purpose of the utility model can be achieved by adopting the following technical solutions:
[0005] A vacuum roller with adjustable adsorption wrap angle comprises a rotating outer cylinder, a fixed inner cylinder is provided on the inner side of the rotating outer cylinder, a plurality of rows of vacuum ports are provided on the side of the fixed inner cylinder along its circumference, a sealing plate is provided between two adjacent vacuum ports, an adjusting rotating cylinder is provided on the inner side of the fixed inner cylinder, a single row of air ports is provided on the side of the adjusting rotating cylinder, and a rotating rod extending out of the fixed inner cylinder is provided at one end of the adjusting rotating cylinder.
[0006] Preferably, the vacuum ports are arranged in six rows, with five vacuum ports in each row, and the five vacuum ports are evenly distributed along the length direction of the fixed inner cylinder.
[0007] Preferably, the rotating rod is provided with a knob, the rotating rod is provided with a key slot, and the knob is provided with a key inserted into the key slot.
[0008] Preferably, a knob limiting cylinder is provided on the fixed inner cylinder on the outer side of the rotating rod, and the bottom of the knob is clamped in the knob limiting cylinder.
[0009] Preferably, a spring is provided on the inner bottom surface of the knob limiting cylinder, a groove is provided on the bottom surface of the knob, one end of the spring is fixed on the inner bottom surface of the knob limiting cylinder, and a ring plate is provided on the other end of the spring, and the ring plate is provided in the groove.
[0010] Preferably, a plurality of clamping strips are provided along the circumference of the end surface of the knob that contacts the knob limiting cylinder, and the number and positions of the clamping strips correspond one-to-one to the number and positions of the sealing plates.
[0011] Preferably, a surface of the knob limiting cylinder that contacts the knob is provided with a plurality of slots along its circumference for use with the clamping strip.
[0012] Preferably, bearings are provided at both ends of the rotating outer cylinder.
[0013] Beneficial technical effects of the utility model:
[0014] This new system precisely controls the suction wrap angle by arranging multiple rows of vacuum ports and sealing plates on the outside of a fixed inner drum and arranging an adjustable rotating drum with a single row of air ports on the inside. Only the vacuum ports corresponding to the air ports are capable of vacuuming, thereby achieving a specific suction wrap angle. By adjusting the position of the air ports on the adjustable rotating drum, the suction wrap angle can be easily changed to suit different production requirements without disassembling the vacuum roller, simplifying the operation process and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the vacuum roller structure of an embodiment of the present utility model;
[0016] Figure 2 A cross-sectional view of a vacuum roller according to an embodiment of the present invention;
[0017] Figure 3 This is a schematic diagram of the fixed inner cylinder structure of an embodiment of the present utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the regulating drum according to an embodiment of the present utility model;
[0019] Figure 5 This is a schematic diagram of the knob and spring structure of an embodiment of the present utility model.
[0020] In the figure: 1. Rotating outer cylinder; 2. Fixed inner cylinder; 3. Vacuum port; 4. Sealing plate; 5. Adjusting rotating cylinder; 6. Air outlet; 7. Rotating rod; 8. Knob; 9. Keyway; 10. Key; 11. Knob limiting cylinder; 12. Spring; 13. Groove; 14. Ring plate; 15. Clip strip; 16. Clip slot; 17. Bearing. DETAILED DESCRIPTION
[0021] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is described in further detail below with reference to embodiments and drawings, but the implementation manner of the present invention is not limited thereto.
[0022] like Figure 1-Figure 5As shown, the present embodiment provides a vacuum roller with adjustable adsorption wrap angle, comprising a rotating outer cylinder 1, a fixed inner cylinder 2 is provided on the inner side of the rotating outer cylinder 1, a plurality of rows of vacuum ports 3 are provided on the side of the fixed inner cylinder 2 along its circumference, a sealing plate 4 is provided between two adjacent vacuum ports 3, an adjusting rotating cylinder 5 is provided on the inner side of the fixed inner cylinder 2, a single row of air ports 6 is provided on the side of the adjusting rotating cylinder 5, and a rotating rod 7 extending out of the fixed inner cylinder 2 is provided at one end of the adjusting rotating cylinder 5.
[0023] When the position of the adsorption wrap angle needs to be adjusted, the rotating rod 7 is rotated to align the air port 6 on the adjustment drum 5 with the vacuum port 3 at the required position to form a new vacuum area. There is no need to disassemble the vacuum roller, which simplifies the operation process and improves production efficiency.
[0024] In this embodiment, if Figure 3 As shown, six rows of vacuum ports 3 are provided, with five vacuum ports 3 in each row. The five vacuum ports 3 are evenly distributed along the length direction of the fixed inner cylinder 2, with multiple more adjustable areas, thereby improving the flexibility of the equipment.
[0025] In this embodiment, if Figure 2 As shown, a knob 8 is provided on the rotating rod 7, a key slot 9 is provided on the rotating rod 7, and a key 10 is provided on the knob 8 to be inserted into the key slot 9, so that the knob 8 can drive the adjusting drum 5 to rotate.
[0026] In this embodiment, if Figure 1 As shown, a knob limiting cylinder 11 is provided on the outer side of the rotating rod 7 on the fixed inner cylinder 2, and the bottom of the knob 8 is clamped in the knob limiting cylinder 11 to protect the knob 8 and prevent the knob 8 from falling off.
[0027] In this embodiment, if Figure 2 As shown, a spring 12 is provided on the inner bottom surface of the knob limiting cylinder 11, and a groove 13 is provided on the bottom surface of the knob 8. One end of the spring 12 is fixed on the inner bottom surface of the knob limiting cylinder 11, and the other end of the spring 12 is provided with a ring plate 14. The ring plate 14 is set in the groove 13. The spring 12 supports the position of the knob 8. When the knob 8 is rotated to drive the adjustment drum 5 to rotate, the groove 13 rotates relative to the ring plate 14, which will not affect the rotation of the adjustment drum 5.
[0028] In this embodiment, if Figure 3 and Figure 5As shown, the end surface of the knob 8 in contact with the knob limiting cylinder 11 is provided with a plurality of clips 15 along its circumference. The number and position of the clips 15 correspond one-to-one with the number and position of the sealing plates 4, and the air inlet 6 can be adjusted to a position completely corresponding to the vacuum port 3 to ensure the vacuum effect. The side of the knob limiting cylinder 11 in contact with the knob 8 is provided with a plurality of slots 16 for use with the clips 15 along its circumference. When adjusting the adsorption wrap angle position, press the knob 8 downward, the clips 15 will be disengaged from the slots 16, and can be rotated. After rotating to the desired position, release the knob 8 to allow the clips 15 to be stuck in the slots 16 to fix the position of the adjusting drum 5.
[0029] In this embodiment, if Figure 1 As shown, bearings 17 are provided at both ends of the rotating outer cylinder 1 to support the rotation of the rotating outer cylinder 1. The connectors, seals and other parts used between the rotating outer cylinder 1 and the fixed inner cylinder 2 are not changed in this application and conventional means can be used.
[0030] In summary, this embodiment achieves precise control of the suction wrap angle by providing multiple rows of vacuum ports 3 and sealing plates 4 on the exterior of a fixed inner cylinder 2 and arranging an adjustable rotating drum 5 with a single row of air ports 6 on the interior. Only the vacuum ports 3 corresponding to the air ports 6 can be vacuumed, thereby achieving a specific suction wrap angle. By adjusting the position of the air ports 6 on the adjustable rotating drum 5, the suction wrap angle can be easily changed to suit different production requirements without disassembling the vacuum roller, simplifying the operation process and improving production efficiency.
[0031] The above is only a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and concept of the present invention within the scope disclosed by the present invention, which falls within the protection scope of the present invention.
Claims
1. A vacuum roller with adjustable adsorption angle, characterized by: The utility model comprises a rotating outer cylinder (1), a fixed inner cylinder (2) is provided inside the rotating outer cylinder (1), a side surface of the fixed inner cylinder (2) is provided with multiple rows of vacuum ports (3) along its circumference, a sealing plate (4) is provided between two adjacent vacuum ports (3), an adjusting rotary cylinder (5) is provided inside the fixed inner cylinder (2), a side surface of the adjusting rotary cylinder (5) is provided with a single row of air ports (6), and one end of the adjusting rotary cylinder (5) is provided with a rotating rod (7) extending outside the fixed inner cylinder (2).
2. The vacuum roller with adjustable adsorption wrap angle according to claim 1, characterized in that: The vacuum ports (3) are arranged in six rows, with five vacuum ports (3) arranged in each row, and the five vacuum ports (3) are evenly distributed along the length direction of the fixed inner cylinder (2).
3. The vacuum roller with adjustable adsorption wrap angle according to claim 1, characterized in that: The rotating rod (7) is provided with a knob (8), the rotating rod (7) is provided with a key slot (9), and the knob (8) is provided with a key (10) inserted into the key slot (9).
4. The vacuum roller with adjustable adsorption wrap angle according to claim 3, characterized in that: A knob limiting cylinder (11) is provided on the fixed inner cylinder (2) on the outer side of the rotating rod (7), and the bottom of the knob (8) is clamped in the knob limiting cylinder (11).
5. The vacuum roller with adjustable adsorption wrap angle according to claim 4, characterized in that: A spring (12) is provided on the inner bottom surface of the knob limiting cylinder (11), and a groove (13) is provided on the bottom surface of the knob (8). One end of the spring (12) is fixed to the inner bottom surface of the knob limiting cylinder (11), and the other end of the spring (12) is provided with a ring plate (14), and the ring plate (14) is arranged in the groove (13).
6. The vacuum roller with adjustable adsorption wrap angle according to claim 4, characterized in that: The end surface of the knob (8) in contact with the knob limiting cylinder (11) is provided with a plurality of clamping strips (15) along its circumference, and the number and position of the clamping strips (15) correspond one-to-one to the number and position of the sealing plates (4).
7. The vacuum roller with adjustable adsorption wrap angle according to claim 6, characterized in that: A plurality of clamping grooves (16) for use with the clamping strip (15) are provided along the circumference of the knob limiting cylinder (11) on a surface that contacts the knob (8).
8. The vacuum roller with adjustable adsorption wrap angle according to claim 1, characterized in that: Bearings (17) are provided at both ends of the rotating outer cylinder (1).