Winding equipment for wire harness production
By designing a winding device for wire harness production, the combination of auxiliary support mechanism and cleaning mechanism, the problems of high labor intensity and dust accumulation during wire harness winding are solved, and the labor intensity and cleaning effect are achieved.
Patent Information
- Application Number
- CN202422760657.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-12
AI Technical Summary
During the wire harness winding process, when manually wrapping the tape, it is necessary to overcome tension, resulting in high labor intensity, and dust is easily accumulated on the surface of the wire harness, which affects the reliability and aesthetics of the electrical equipment.
A winding device including an auxiliary support mechanism and a cleaning mechanism is designed. The auxiliary support mechanism reduces the labor intensity of workers through the support assembly and the labor-saving assembly, and the cleaning mechanism removes dust through the sink, roller and suction box.
It reduces the labor intensity of workers when winding the wire harness, and effectively cleans the surface of the wire harness, improving the winding effect and the reliability of the equipment.
Smart Images

Figure CN223239467U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire harness production, in particular to a winding device used for wire harness production. Background Art
[0002] Wire harness winding plays a vital role in electrical systems. It not only affects the reliability and safety of the system, but also affects the overall aesthetics and ease of maintenance. Winding can effectively protect wires from the influence of the external environment, such as preventing the intrusion of moisture, dust and other corrosive substances, and avoiding aging or damage of wires.
[0003] Wire harness winding is generally done by rotating the tape around the wire harness and covering the tape on the surface of the wire harness. This process requires people to stretch and support the wire harness by hand to overcome the tension generated when the tape is torn, so that workers can evenly wrap the tape around the surface of the wire harness based on experience. People are prone to fatigue after working for a long time, which causes changes in traction, and thus easily causes uneven winding. At the same time, the wire harness processing process is more, and dust is usually easily accumulated on the surface, which may have a negative impact on electrical equipment. Utility Model Content
[0004] The purpose of the present invention is to provide a winding device for wire harness production to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a winding device for wire harness production, comprising a base, a support base fixedly connected to the upper surface of the base, a motor disposed on the upper end of the support base, and a support sleeve, a turntable, and a gear set disposed outside the output end of the motor, an auxiliary support mechanism disposed inside the support sleeve, and a cleaning mechanism disposed inside the auxiliary support mechanism;
[0006] The auxiliary support includes a support component and a labor-saving component, and the labor-saving component is arranged on the support component;
[0007] The cleaning mechanism includes a cleaning component and a dirt collecting component, and the cleaning component is arranged on the right side of the dirt collecting component;
[0008] The support assembly includes a support rod, which is fixedly connected to the inner wall of the support sleeve, a support ring is fixedly connected to the upper end of the support rod, a swivel seat is rotatably connected inside the support ring, a slide is slidably connected inside the support ring, a roller is rotatably connected inside the slide, and a support plate is fixedly connected to the outside of the slide.
[0009] Preferably, the labor-saving component includes a spring, which is fixedly connected between the support plate and the support ring. A volute groove is provided on one side of the swivel seat, a volute piece is fixedly connected to one side of the slide, and the volute groove is threadedly connected to the volute piece.
[0010] Preferably, the cleaning mechanism includes a water tank, a water tank is opened inside the roller, a baffle groove is opened inside the slide, a baffle plate is slidably connected in the baffle groove, an elastic part is fixedly connected between the baffle plate and the slide, a water pipe and a suction box are provided on the left side of the roller, a bellows is fixedly connected to the left side of the motor, the water pipe is connected to the suction box and the bellows, the suction box is fixedly connected to one side of the slide, a water tank is fixedly connected to the upper end of the roller, and the water tank is connected to the water tank.
[0011] Preferably, an opening is provided in the middle of the blocking plate and is connected to the interior of the roller.
[0012] Preferably, a circular structure with a diameter smaller than that of the roller is provided in the middle of the blocking plate.
[0013] Preferably, an air outlet is provided on the bellows.
[0014] Preferably, the dirt collecting assembly includes an opening and a fan blade, the opening is opened on the right side of the suction box, the fan blade is arranged inside the wind box, the fan blade is fixedly connected to the output end of the motor, and the lower side of the wind box is connected to a collection box.
[0015] Compared with the prior art, the present invention provides a winding device for wire harness production, which has the following beneficial effects:
[0016] 1. The auxiliary support mechanism is used to assist users in overcoming the tension generated when tearing the tape during the winding process. Specifically, the support component cooperates with the labor-saving component to slide and retract synchronously. The force generated by the spring assists the support component in clamping the wire harness. Part of the force generated when tearing the tape will be absorbed by the supporting force of the spring, thereby reducing the force required by workers when winding, reducing the labor intensity of workers, and increasing the winding effect.
[0017] 2. The cleaning mechanism is used to collect dust on the surface of the wire harness. The wire harness production process is complicated and it is easy to be contaminated with dust during the production process. Negative pressure is generated by the rotation of the fan blades. During the winding process of the wire harness, the baffle is squeezed by the wire harness, and the channel between the water tank and the sink is opened. The water on the surface of the roller is used to suck away the dust on the surface of the wire harness, and then the dust is transferred and processed through the cooperation of the suction box and the fan blades. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0019] Figure 1It is a structural diagram of the utility model;
[0020] Figure 2 This is a schematic structural diagram of the support ring in the present utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the roller in the utility model;
[0022] Figure 4 This is a schematic structural diagram of the baffle plate in the utility model;
[0023] Figure 5 It is a structural schematic diagram of the collection box in the utility model.
[0024] In the figure: 1. base; 2. support base; 3. motor; 4. support sleeve; 5. turntable; 6. gear set; 7. auxiliary support mechanism; 71. support assembly; 711. support rod; 712. support ring; 713. turntable; 714. slide; 715. support plate; 716. roller; 72. labor-saving assembly; 721. spring; 722. snail groove; 723. snail sheet; 8. cleaning mechanism; 81. cleaning assembly; 811. water tank; 812. baffle groove; 813. barrier plate; 814. elastic member; 815. water pipe; 816. suction box; 817. bellows; 818. water tank; 82. dirt collecting assembly; 821. opening; 822. fan blade; 823. collection box. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0027] Example 1:
[0028] See also Figure 1-5The utility model provides a technical solution: comprising a base 1, a support base 2 fixedly connected to the upper surface of the base 1, a motor 3 arranged on the upper end of the support base 2, and a support sleeve 4, a turntable 5, and a gear set 6 arranged on the outer side of the output end of the motor 3. An auxiliary support mechanism 7 is arranged on the inner side of the support sleeve 4, and a cleaning mechanism 8 is arranged on the inner side of the auxiliary support mechanism 7;
[0029] The auxiliary support includes a support assembly 71 and a labor-saving assembly 72 , and the labor-saving assembly 72 is arranged on the support assembly 71 ;
[0030] The cleaning mechanism 8 includes a cleaning component 81 and a dirt collecting component 82, wherein the cleaning component 81 is arranged on the right side of the dirt collecting component 82;
[0031] The support assembly 71 includes a support rod 711, which is fixedly connected to the inner wall of the support sleeve 4. The upper end of the support rod 711 is fixedly connected to a support ring 712. The support ring 712 is rotatably connected to a swivel seat 713. The support ring 712 is slidably connected to a slide 714. The inner side of the slide 714 is rotatably connected to a roller 716. The outer side of the slide 714 is fixedly connected to a support plate 715. The inner side of the roller 716 supports the wiring harness, and the slide 714 slides driven by the roller 716.
[0032] Furthermore, the labor-saving component 72 includes a spring 721, which is fixedly connected between the support plate 715 and the support ring 712. A spiral groove 722 is provided on one side of the swivel seat 713, and a spiral piece 723 is fixedly connected to one side of the slide 714. The spiral groove 722 is threadedly connected to the spiral piece 723. When the distance between the rollers 716 changes due to the diameter of the wiring harness, the slide 714 drives the swivel seat 713 to rotate through the spiral piece 723, and the swivel seat 713 causes the slide 714 to slide synchronously. The spring 721 is used to push the slide 714 to make the roller 716 close to the wiring harness. The pulling force generated by tearing the tape during the wiring harness winding process is absorbed by the thrust of the spring 721, reducing the force required by the worker to support the wiring harness.
[0033] Example 2:
[0034] See also Figure 1-5, and combined with Example 1, it is further obtained that the cleaning mechanism 8 includes a water tank 811, a water tank 811 is opened inside the roller 716, a baffle groove 812 is opened inside the slide 714, a baffle plate 813 is slidably connected in the baffle groove 812, an elastic member 814 is fixedly connected between the baffle plate 813 and the slide 714, a water pipe 815 and a suction box 816 are provided on the left side of the roller 716, a bellows 817 is fixedly connected to the left side of the motor 3, the water pipe 815 is connected to the suction box 816 and the bellows 817, the suction box 816 is fixedly connected to one side of the slide 714, the upper end of the roller 716 is fixedly connected to the water tank 818, and the water tank 818 is fixedly connected to the The water tank 811 is connected, and the inner side of the slide 714 on the baffle plate 813 has a protruding arc structure. During the winding process of the wire harness, the spring 721 pushes the roller 716 to clamp the wire harness, and the wire harness pushes the baffle plate 813 to slide into the slide 714. The opening 821 on the baffle plate 813 is connected to the water pipe 815 on the lower side of the water tank 818. The water pipe 815 on the lower side of the water tank 818 injects water into the roller 716. The roller 716 is made of elastic material and has a hole to wet the outer wall of the roller 716. The suction box 816 fits with the roller 716, and the roller 716 is driven to rotate during the movement of the wire harness. The suction box 816 scrapes the sewage on the surface of the roller 716.
[0035] Furthermore, an opening 821 is provided in the middle of the blocking plate 813 and is connected to the interior of the roller 716 .
[0036] Furthermore, an air vent is provided on the bellows 817 , and the air vent is used to release the airflow generated by the rotation of the fan blades 822 .
[0037] Furthermore, the sewage collecting component 82 includes an opening 821 and a fan blade 822. The opening 821 is opened on the right side of the suction box 816. The fan blade 822 is arranged inside the bellows 817. The fan blade 822 is fixedly connected to the output end of the motor 3. The lower side of the bellows 817 is connected to a collecting box 823. The sewage enters the lower side of the bellows 817 through the suction box 816 and the water pipe 815, and the sewage falls into the collecting box 823 by its own weight.
[0038] When the roller 716 is in operation, the worker injects water into the water tank 818 and then places the wiring harness into the inside of the roller 716. The roller 716 is pressed against the wiring harness under the action of the spring 721. The swivel seat 713 can make the slide 714 slide synchronously due to the threaded relationship. The wiring harness pushes the baffle plate 813 into the interior of the slide 714. The baffle plate 813 is disengaged from the water pipe 815 on the lower side of the water tank 818. The water in the water tank 818 is injected into the roller 716, and the roller 716 transfers the water to the surface of the roller 716. The worker turns on the motor 3, and the motor 3 drives the turntable 5 to rotate through the gear set 6. The turntable 5 drives the tape to be wrapped around the surface of the wiring harness. The worker pulls the wiring harness to move, and the roller 716 is driven by the wiring harness to roll. The water on the surface of the roller 716 absorbs the dust on the surface of the wiring harness. During the rolling process of the roller 716, the sewage on the surface of the roller 716 is scraped off by the suction box 816 and collected by the suction of the fan blade 822.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A winding device for producing a wire harness, comprising a base (1), a support base (2) fixedly connected to the upper surface of the base (1), a motor (3) arranged at the upper end of the support base (2), a support sleeve (4) arranged outside the output end of the motor (3), a rotating disk (5), and a gear set (6), characterized in that: An auxiliary support mechanism (7) is provided inside the support sleeve (4), and a cleaning mechanism (8) is provided inside the auxiliary support mechanism (7); The auxiliary support comprises a support assembly (71) and a labor-saving assembly (72), wherein the labor-saving assembly (72) is arranged on the support assembly (71); The cleaning mechanism (8) comprises a cleaning component (81) and a dirt collecting component (82), wherein the cleaning component (81) is arranged on the right side of the dirt collecting component (82); The support assembly (71) comprises a support rod (711), the support rod (711) being fixedly connected to the inner wall of the support sleeve (4), the upper end of the support rod (711) being fixedly connected to a support ring (712), the interior of the support ring (712) being rotatably connected to a swivel seat (713), the interior of the support ring (712) being slidably connected to a slide (714), the inner side of the slide (714) being rotatably connected to a roller (716), and the outer side of the slide (714) being fixedly connected to a support plate (715).
2. The winding device for wire harness production according to claim 1, characterized in that: The labor-saving component (72) includes a spring (721), the spring (721) is fixedly connected between the support plate (715) and the support ring (712), a volute groove (722) is provided on one side of the rotating seat (713), a volute piece (723) is fixedly connected to one side of the slide (714), and the volute groove (722) and the volute piece (723) are threadedly connected.
3. The winding device for wire harness production according to claim 1, characterized in that: The cleaning mechanism (8) comprises a water trough (811), a water trough (811) is provided inside the roller (716), a baffle groove (812) is provided inside the slide (714), a baffle plate (813) is slidably connected in the baffle groove (812), an elastic member (814) is fixedly connected between the baffle plate (813) and the slide (714), a water pipe (815) and a suction box (816) are provided on the left side of the roller (716), a bellows (817) is fixedly connected to the left side of the motor (3), the water pipe (815) is connected to the suction box (816) and the bellows (817), the suction box (816) is fixedly connected to one side of the slide (714), a water tank (818) is fixedly connected to the upper end of the roller (716), and the water tank (818) is connected to the water trough (811).
4. The winding device for wire harness production according to claim 3, characterized in that: The blocking plate (813) is provided with an opening (821) in the middle thereof, which is in communication with the interior of the roller (716).
5. The winding device for wire harness production according to claim 4, characterized in that: The middle portion of the blocking plate (813) is provided with a circular structure having a diameter smaller than the diameter of the middle portion of the roller (716).
6. The winding device for wire harness production according to claim 5, characterized in that: The bellows (817) is provided with an air outlet.
7. The winding device for wire harness production according to claim 1, characterized in that: The dirt collecting assembly (82) comprises an opening (821) and a fan blade (822), wherein the opening (821) is opened on the right side of the suction box (816), and the fan blade (822) is arranged inside the wind box (817). The fan blade (822) is fixedly connected to the output end of the motor (3), and the lower side of the wind box (817) is connected to the collecting box (823).