Photovoltaic module mounting device

Through the design of the photovoltaic module installation device, the fixing rod, mounting frame, fixing mechanism, support mechanism and winding mechanism are used to solve the problem of cumbersome disassembly and installation process of photovoltaic modules, and the disassembly and assembly efficiency and safety are improved.

CN223239608UActive Publication Date: 2025-08-19NORTHEAST BRANCH OF BEIJING JINGNENG INTERNATIONAL HOLDINGS CO LTD
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Patent Information

Application Number
CN202422394626.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-19
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The disassembly and installation process of photovoltaic modules is cumbersome, which consumes a lot of time and manpower, and there are safety risks of component fall.

Method used

A photovoltaic component installation device is designed, including a fixing rod, a mounting frame, a fixing mechanism, a support mechanism, a traction rope and a winding mechanism. The support mechanism is combined with the traction rope and a winding mechanism to realize the disassembly and installation of the photovoltaic panel.

Benefits of technology

The disassembly and assembly efficiency of photovoltaic panels is improved, the risk of damage to staff due to the drop of photovoltaic panels is reduced, and the safety of disassembly and assembly is enhanced.

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Abstract

Relates to the field of photovoltaic panel installation, and discloses a photovoltaic module installation device, which comprises a fixed rod, an installation frame adjustably arranged at the upper end of the fixed rod and obliquely arranged, a photovoltaic panel fixed at the upper end of the installation frame, and a dismounting device detachably arranged on the installation frame and connected with the photovoltaic panel, the mounting and dismounting device is used for dismounting and mounting the photovoltaic panel; the dismounting and mounting device comprises a fixing mechanism fixed at the upper end of the photovoltaic panel; the supporting mechanism is detachably fixed at the upper end of the mounting frame; the traction rope is arranged on the fixing mechanism, arranged on the supporting mechanism in a sleeving manner and used for disassembling the photovoltaic panel; the winding mechanism is arranged at the lower end of the traction rope and used for winding the traction rope, the risk that a worker is hurt due to the fact that the photovoltaic panel falls off when the photovoltaic panel is disassembled and assembled through manual climbing is reduced, and the safety of disassembling and assembling of the photovoltaic panel is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel installation, in particular to a photovoltaic component installation device. Background Art

[0002] With the growing global demand for renewable energy, photovoltaic power generation, as a clean and sustainable form of energy, has been widely promoted and applied worldwide. However, during the long-term operation of a photovoltaic system, photovoltaic modules may need to be replaced due to various factors (such as weather, aging, damage, etc.).

[0003] Existing equipment has the following shortcomings: Since the photovoltaic modules are high above the ground, with the highest point about 5 meters, the disassembly and installation process is cumbersome, which not only consumes a lot of time and manpower, but may also cause secondary damage to the photovoltaic panels during operation. Due to the limitations of the installation structure, there is a risk of modules falling when replacing damaged photovoltaic modules, which poses certain safety hazards.

[0004] Therefore, the present application proposes a photovoltaic module installation device to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a photovoltaic module installation device to solve the problem that the disassembly and installation process of the above-mentioned photovoltaic modules is cumbersome, which not only consumes a lot of time and manpower, but may also cause secondary damage to the photovoltaic panels during operation. Due to the limitations of the installation structure, there is a risk of modules falling when replacing damaged photovoltaic modules, which poses certain safety hazards.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a photovoltaic module mounting device, comprising a fixing rod, a mounting frame adjustable and tilted at the upper end of the fixing rod, and a photovoltaic panel fixed at the upper end of the mounting frame, and further comprising:

[0007] a disassembly and assembly device, detachably mounted on the mounting frame and connected to the photovoltaic panel, for disassembling and assembling the photovoltaic panel;

[0008] The disassembly and assembly device comprises:

[0009] A fixing mechanism, fixed to the upper end of the photovoltaic panel;

[0010] a supporting mechanism, detachably fixed to the upper end of the mounting frame;

[0011] A traction rope, provided on the fixing mechanism and sleeved on the supporting mechanism, for disassembling the photovoltaic panel;

[0012] A winding mechanism is arranged at the lower end of the traction rope and is used for winding the traction rope.

[0013] Among them, the fixing mechanism includes a fixing frame, a fixed base plate fixed at the lower end of the fixing frame, an adjusting screw threadedly connected to the upper part of the fixing frame, a fixed top plate rotatably arranged at the lower end of the adjusting screw and a rotating rod fixed at the upper end of the adjusting screw. The fixed base plate and the fixed top plate are used to squeeze and fix the photovoltaic panel, and the traction rope is fixed on the fixing frame.

[0014] Wherein, wear-resistant pads are fixed on the sides of the fixed bottom plate and the fixed top plate that are in contact with the photovoltaic panel.

[0015] In which, a fixing screw is fixed to the upper end of the mounting frame, and the supporting mechanism includes a connecting frame detachably fixed to the fixing screw, a connecting plate fixed to the connecting frame, and a supporting roller arranged on the inner side of the connecting plate. The connecting frame is sleeved on the fixing screw and fixedly connected to the fixing screw through a nut, the traction rope is sleeved on the supporting roller, and a fixing groove for placing the fixing screw is opened on the connecting frame.

[0016] Wherein, a limiting rod for limiting the traction rope is provided on the connecting plate.

[0017] Wherein, the winding mechanism includes a support frame, a fixed shaft arranged on the support frame, a take-up roller sleeved on the fixed shaft and a handle arranged on the take-up roller, and the traction rope is wound on the take-up roller.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model can easily dismantle and install the photovoltaic panels by using the support mechanism in conjunction with the traction rope and the winding mechanism, which greatly improves the efficiency of dismantling and installing the photovoltaic panels, reduces the risk of injuries to workers caused by the photovoltaic panels falling during manual dismantling and installing the photovoltaic panels, and improves the safety of dismantling and installing the photovoltaic panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main structure of an embodiment of the present utility model;

[0021] Figure 2 This is a schematic structural diagram of an embodiment of the present invention;

[0022] Figure 3 This is a structural diagram of the rear side in one embodiment of the present utility model;

[0023] Figure 4 This is a structural diagram of a fixing mechanism for fixing a photovoltaic panel in one embodiment of the present utility model;

[0024] Figure 5This is a structural diagram of the connection between the fixing mechanism and the supporting mechanism in one embodiment of the present utility model;

[0025] Figure 6 This is a schematic structural diagram of the disassembly and assembly devices in one embodiment of the present utility model.

[0026] In the figure: 1. fixing rod; 2. mounting frame; 21. fixing screw; 22. nut; 3. photovoltaic panel; 4. disassembly and assembly device; 41. fixing mechanism; 411. fixing frame; 412. fixing bottom plate; 413. adjusting screw; 414. rotating rod; 415. fixing top plate; 42. supporting mechanism; 421. connecting frame; 4211. fixing groove; 422. connecting plate; 423. supporting roller; 424. limiting rod; 43. traction rope; 44. winding mechanism; 441. fixing shaft; 442. supporting frame; 443. take-up roller; 444. handle. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-6 The utility model provides a technical solution: a photovoltaic module installation device, comprising a fixing rod 1, a mounting frame 2 which is adjustable and tilted at the upper end of the fixing rod 1, and a photovoltaic panel 3 fixed at the upper end of the mounting frame 2, and further comprising:

[0029] A disassembly device 4 is detachably mounted on the mounting frame 2 and connected to the photovoltaic panel 3, and is used for disassembling and assembling the photovoltaic panel 3;

[0030] The disassembly and assembly device 4 comprises:

[0031] A fixing mechanism 41 is fixed to the upper end of the photovoltaic panel 3;

[0032] A support mechanism 42 is detachably fixed to the upper end of the mounting frame 2;

[0033] A traction rope 43 is provided on the fixing mechanism 41 and sleeved on the supporting mechanism 42, and is used for disassembling the photovoltaic panel 3;

[0034] The winding mechanism 44 is provided at the lower end of the traction rope 43 and is used to wind up the traction rope 43 .

[0035] It should be noted that during operation, when the photovoltaic panel 3 is damaged and needs to be replaced, the staff first fixes the supporting mechanism 42 to the set position on the mounting frame 2, then fixes the fixing mechanism 41 to the top of the photovoltaic panel 3, fixes the traction rope 43 to the fixing mechanism 41, and then passes it through the supporting mechanism 42, and then removes the photovoltaic panel 3 from the mounting frame 2. The traction rope 43 stretches and supports the photovoltaic panel 3. At this time, the staff drags the photovoltaic panel 3 through the winding mechanism 44, and then adjusts the winding mechanism 44 to pay out the traction rope 43, and then makes the photovoltaic panel 3 slowly slide along the mounting frame 2, and then removes the photovoltaic panel 3 from the mounting frame 2. Through the use of the supporting mechanism 42 in conjunction with the traction rope 43 and the winding mechanism 44, the photovoltaic panel 3 can be easily disassembled and installed, which greatly improves the efficiency of disassembly and assembly of the photovoltaic panel 3, reduces the risk of injury to the staff caused by the photovoltaic panel 3 falling during manual disassembly and assembly of the photovoltaic panel 3, and improves the safety of disassembly and assembly of the photovoltaic panel 3.

[0036] In one embodiment, the fixing mechanism 41 includes a fixing frame 411, a fixed base plate 412 fixed to the lower end of the fixing frame 411, an adjusting screw 413 threadedly connected to the upper part of the fixing frame 411, a fixed top plate 415 rotatably arranged at the lower end of the adjusting screw 413, and a rotating rod 414 fixed to the upper end of the adjusting screw 413. The fixed base plate 412 and the fixed top plate 415 are used to squeeze and fix the photovoltaic panel 3, and the traction rope 43 is fixed on the fixing frame 411.

[0037] This design, see Figure 3-6 , place the fixed bottom plate 412 on the lower end of the photovoltaic panel 3, and place the fixed top plate 415 on the upper end of the photovoltaic panel 3, then adjust the rotating rod 414 to drive the adjusting screw 413 to rotate on the fixing frame 411, and then drive the fixed top plate 415 to move downward, the fixed top plate 415 and the fixed bottom plate 412 squeeze and fix the photovoltaic panel 3, and then when the winding mechanism 44 pays out the traction rope 43, the fixing frame 411 drives the photovoltaic panel 3 to move downward.

[0038] In one embodiment, wear-resistant pads are fixed to the sides of the fixed bottom plate 412 and the fixed top plate 415 that are in contact with the photovoltaic panel 3 .

[0039] This design, see Figure 4 ,as well as Figure 5 The setting of the wear-resistant pad can effectively reduce the direct contact between the fixed bottom plate 412 and the fixed top plate 415 and the photovoltaic panel 3, thereby reducing the wear generated during the disassembly and installation process. The wear-resistant pad usually has a certain friction coefficient, which can provide better grip and prevent the photovoltaic panel 3 from sliding during the installation or disassembly process, which enhances the stability and safety of the entire fixing mechanism 41.

[0040] In one embodiment, a fixing screw 21 is fixed to the upper end of the mounting frame 2, and the supporting mechanism 42 includes a connecting frame 421 detachably fixed to the fixing screw 21, a connecting plate 422 fixed to the connecting frame 421, and a supporting roller 423 arranged on the inner side of the connecting plate 422. The connecting frame 421 is sleeved on the fixing screw 21 and fixedly connected to the fixing screw 21 through a nut 22. The traction rope 43 is sleeved on the supporting roller 423. A fixing groove 4211 for placing the fixing screw 21 is opened on the connecting frame 421.

[0041] This design, see Figure 4 ,as well as Figure 5 , put the fixing groove 4211 on the connecting frame 421 on the fixing screw 21, and then fix the connecting frame 421 and the fixing screw 21 through the nut 22, and then the traction rope 43 is put on the support roller 423, and the support roller 423 provides a smooth sliding path for the traction rope 43. When the photovoltaic panel 3 needs to be disassembled, the traction rope 43 can slide easily on the support roller 423, reducing friction resistance and making the operation smoother and more efficient.

[0042] In one embodiment, a limiting rod 424 for limiting the traction rope 43 is provided on the connecting plate 422 .

[0043] This design, see Figure 5 ,as well as Figure 6 By limiting the traction rope 43 through the limit rod 424, the traction rope 43 can be prevented from accidentally falling off or deviating from the predetermined position during operation, ensuring that the traction rope 43 always moves within a controllable range, thereby reducing the safety risks that may be caused by the traction rope 43 losing control.

[0044] In one embodiment, the winding mechanism 44 includes a support frame 442 , a fixed shaft 441 arranged on the support frame 442 , a winding roller 443 sleeved on the fixed shaft 441 , and a handle 444 arranged on the winding roller 443 , and the traction rope 43 is wound on the winding roller 443 .

[0045] This design, see Figure 6 The staff holds the support frame 442, then turns the handle 444 to drive the take-up roller 443 to rotate on the fixed shaft 441, and then reels the traction rope 43. The traction rope 43 can be quickly reeled onto the take-up roller 443 or unreeled from the take-up roller 443. This fast operation method helps save time, especially when the position of the photovoltaic panel 3 needs to be frequently adjusted or disassembled and installed.

Claims

1. A photovoltaic module mounting device, comprising a fixing rod (1), a mounting frame (2) adjustable and tilted at the upper end of the fixing rod (1), and a photovoltaic panel (3) fixed at the upper end of the mounting frame (2), characterized in that: Also includes: a disassembly and assembly device (4), detachably arranged on the mounting frame (2) and connected to the photovoltaic panel (3), for disassembling and assembling the photovoltaic panel (3); The disassembly and assembly device (4) comprises: A fixing mechanism (41) fixed to the upper end of the photovoltaic panel (3); A support mechanism (42) is detachably fixed to the upper end of the mounting frame (2); A traction rope (43) is provided on the fixing mechanism (41) and sleeved on the supporting mechanism (42), and is used for disassembling the photovoltaic panel (3); A reeling mechanism (44) is provided at the lower end of the traction rope (43) and is used for reeling the traction rope (43).

2. A photovoltaic module installation device according to claim 1, characterized in that: The fixing mechanism (41) comprises a fixing frame (411), a fixing base plate (412) fixed at the lower end of the fixing frame (411), an adjusting screw (413) threadedly connected to the upper part of the fixing frame (411), a fixing top plate (415) rotatably arranged at the lower end of the adjusting screw (413), and a rotating rod (414) fixed at the upper end of the adjusting screw (413); the fixing base plate (412) and the fixing top plate (415) are used to squeeze and fix the photovoltaic panel (3); and the traction rope (43) is fixed to the fixing frame (411).

3. A photovoltaic module installation device according to claim 2, characterized in that: Wear-resistant pads are fixed to the sides of the fixed bottom plate (412) and the fixed top plate (415) that are in contact with the photovoltaic panel (3).

4. The photovoltaic module installation device according to claim 1, characterized in that: A fixing screw (21) is fixed to the upper end of the mounting frame (2); the supporting mechanism (42) comprises a connecting frame (421) detachably fixed to the fixing screw (21), a connecting plate (422) fixed to the connecting frame (421), and a supporting roller (423) arranged on the inner side of the connecting plate (422); the connecting frame (421) is sleeved on the fixing screw (21) and fixedly connected to the fixing screw (21) via a nut (22); the traction rope (43) is sleeved on the supporting roller (423); and a fixing groove (4211) for placing the fixing screw (21) is provided on the connecting frame (421).

5. The photovoltaic module installation device according to claim 4, characterized in that: The connecting plate (422) is provided with a limiting rod (424) for limiting the traction rope (43).

6. The photovoltaic module installation device according to claim 1, characterized in that: The winding mechanism (44) comprises a support frame (442), a fixed shaft (441) arranged on the support frame (442), a winding roller (443) sleeved on the fixed shaft (441), and a handle (444) arranged on the winding roller (443); the traction rope (43) is wound on the winding roller (443).