Automatic feeding heat treatment device for roller machining
Through the design of the automatic loading heat treatment device, the instability problem during the roll transportation process is solved, the stable lifting and rotating support of the roll is achieved, the adaptability and safety of the equipment are improved, and the production efficiency and green production level are improved.
Patent Information
- Application Number
- CN202422095096.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-28
AI Technical Summary
There are instability problems during the transportation of existing rolls, especially the fixing requirements of shaft heads of different diameters are not flexibly adapted, resulting in shaking, scratches and safety hazards.
The concave soaking box, concave set sealing block, a pair of concave transport blocks and an automated feeding and transportation structure are adopted, combined with the magnetic repulsion mechanism of the inclined drainage plate, convex inclined block and concave inclined block, and the horizontal transport concave wheel and transportation gear set design are used to achieve stable lifting and rotation of the roll on the inclined surface, and the lifting set spring and convex telescopic block provide stable rotation support.
It improves the versatility and adaptability of the equipment, ensures stable and efficient transportation of rolls in the horizontal direction, reduces equipment damage and safety accidents, improves production efficiency and safety, and meets green production requirements.
Smart Images
Figure CN223240130U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller processing, in particular to an automatic feeding heat treatment device for roller processing. Background Art
[0002] The roll, as the core component of a rolling mill, undertakes the crucial task of continuously plastically deforming the metal material. Its structure is ingeniously divided into three key parts: the roll body, the roll neck, and the shaft head. The roll body, as the area in direct contact with the metal, is the core area of the rolling process.
[0003] Given the frequent need to move rollers on production lines, carts are currently widely used for short-distance transportation. However, given the substantial weight of the rollers themselves, current cart designs often overlook stability issues during transportation. Most fail to provide an effective securing mechanism, and even more so, they lack the flexibility to accommodate the securing needs of shaft heads of varying diameters. This design shortcoming can easily cause the rollers to wobble during transportation, potentially impacting the edges of the cart. This not only leaves scratches on the roller surface, impacting product quality, but also poses serious safety risks. For example, the accidental detachment of the rollers poses a direct threat to the operator's safety. Consequently, in-depth research into these issues has led to this case. Utility Model Content
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic loading and heat treatment device for roller processing, comprising: a processing table, a concave immersion box, a concave set sealing block, a pair of concave transport blocks, and an automatic loading and transport processing structure, wherein the concave immersion box is inserted into the processing table, the concave set sealing block is set on the processing table, the pair of concave transport blocks are respectively installed on both sides of the processing table, and the automatic loading and transport processing structure is installed on the pair of concave transport blocks and the concave set sealing block;
[0005] The automated loading and transport processing structure comprises: a plurality of horizontal transport concave wheels, a plurality of transport gear sets, a plurality of transport driving machines, a plurality of convex telescopic blocks, a plurality of lifting limit shafts, a plurality of lifting sleeve springs, an inclined drainage plate, an inclined drainage bracket, a plurality of concave inclined blocks, a plurality of convex inclined blocks, a plurality of inclined magnet bars and a horizontal adjustment loading assembly;
[0006] The wheelchair connected with the wheelchair is connected with the wheelchair of the wheelchair, and the wheelchair is connected with the wheelchair of the wheelchair.
[0007] It should be noted that, in the above, by hoisting and draining the rollers to the inclined drainage plate on the inclined drainage bracket, the inclined magnet strips on the convex inclined block are magnetically repelled by the inclined magnet strips on the inner side of the concave inclined block on the cleaning drainage plate, so that the convex inclined block is stably lifted and lowered along the inner side of the concave inclined block. At the same time, due to the different positions of the rollers, the convex inclined block is stably rotated along the inner side of the concave inclined block, thereby achieving support adjustment according to different roller rotations. At the same time, the rollers are transported to several horizontal transport concave wheels through the horizontal adjustment loading assembly, and the transport drive machine drives the transport gear set on the driving end of the transport drive machine, and the transport gear set drives several horizontal transport concave wheels thereon. The rollers are stably transported horizontally by the several horizontal transport concave wheels. At the same time, several lifting set springs are used to extend and retract along the lifting limit shafts inside the convex expansion slots on the several horizontal transport concave wheels respectively, and the convex telescopic block is pushed by the lifting set spring, and the rollers on it are driven to rotate stably and support and push by the convex telescopic block.
[0008] Preferably, the horizontal adjustment loading assembly comprises: a plurality of toothed limit blocks, a plurality of semicircular support blocks, a plurality of convex support blocks, a plurality of arc support blocks, a plurality of support limit shafts, a plurality of support sleeve springs, a plurality of toothed transport blocks, a horizontal moving plate, a support limit plate, a plurality of horizontal slideways, a plurality of horizontal sliders, a plurality of lifting hydraulic push rods and a horizontal pushing hydraulic push rod;
[0009] Several of the toothed limit blocks are connected to the concave transport block and the inclined drainage bracket, several of the lifting hydraulic push rods are respectively installed on the concave transport block and the inclined drainage bracket, the support limit plate is installed on the pushing end of several of the lifting hydraulic push rods, several of the horizontal slides are evenly installed on the support limit plate, several of the horizontal sliders are evenly installed on the bottom end of the horizontal moving plate, and several of the horizontal sliders are movably inserted on the inner side of several of the horizontal slides, the horizontal push hydraulic push rod is installed on the support limit plate, and the pushing end of the horizontal push hydraulic push rod is connected On the horizontal movable plate, a plurality of the toothed transport blocks are evenly mounted on the horizontal movable plate, a plurality of the semicircular support blocks are respectively mounted on a plurality of the toothed limit blocks and a plurality of the toothed transport blocks, a plurality of the semicircular support blocks are respectively provided with convex lifting grooves, a plurality of the convex support blocks are respectively movably inserted into the inner sides of a plurality of the convex lifting grooves, a plurality of the arc support blocks are respectively mounted on a plurality of the convex support blocks, a plurality of the support limit shafts are respectively inserted into the inner sides of a plurality of the convex lifting grooves, and a plurality of the support limit shafts are respectively movably inserted into a plurality of the convex telescopic blocks;
[0010] It should be noted that, in the above, a plurality of lifting hydraulic push rods are extended and retracted to drive the support limit plate on the pushing end to be stably lifted and lowered, and the horizontal pushing hydraulic push rod on the supporting limit plate is extended and retracted to drive the horizontal pushing hydraulic push rod to push the horizontal moving plate on the pushing end, so that the horizontal moving plate is stably extended and retracted along the inner sides of a plurality of horizontal slides, and the horizontal moving plate drives a plurality of toothed transport blocks thereon to run stably horizontally, and at the same time, the toothed transport blocks drive a plurality of semicircular support blocks thereon to be stably transported horizontally and lifted vertically, and at the same time, the inner sides of a plurality of semicircular support blocks are driven Several support set springs on the side are stably lifted and lowered along several support limit shafts respectively, and at the same time, the convex support blocks on them are driven by several support set springs, so that the several convex support blocks are respectively extended and retracted along the inner side of the semicircular support block, and at the same time, the arc support blocks on them are driven to be stably lifted and lowered by the convex support blocks. Similarly, the shape of the roller is stably lifted and lowered according to different needs. The roller on the inclined guide plate is first lifted and supported, and then it is horizontally operated. The roller is lowered and placed on the semicircular support block on the toothed limit block. Similarly, the rollers are stably transported horizontally one by one.
[0011] Preferably, arc rubber rings are respectively provided on several of the semicircular support blocks.
[0012] Preferably, a plurality of feeding troughs are provided on the concave transport block.
[0013] Preferably, a scanning camera is provided on the inclined drainage bracket.
[0014] Preferably, several of the convex telescopic blocks are respectively provided with arc chamfers.
[0015] Beneficial effects
[0016] The utility model provides an automatic loading and heat treatment device for roller processing. It has the following beneficial effects: the automatic loading and heat treatment device for roller processing can flexibly support and adjust according to the shape, size and rotation requirements of different rollers; the magnetic repulsion mechanism of the inclined guide plate, convex inclined block and concave inclined block realizes the stable lifting and rotation of the roller on the inclined surface, which greatly improves the versatility and adaptability of the equipment; the design of the horizontal transport concave wheel and the transport gear set ensures the stable and efficient transportation of the roller in the horizontal direction; at the same time, the combination of the lifting set spring and the convex telescopic block not only provides stable rotation support for the roller, but also enhances the stability during transportation; through the precise control of the lifting hydraulic push rod and the horizontal push hydraulic push rod, the equipment can realize the precise adjustment and pushing of the roller position; this precise control not only It improves production efficiency and reduces equipment damage or safety accidents caused by improper operation; safety is taken into consideration in the design of multiple links in the equipment, such as the lifting limit shaft, support limit plate, support set spring, etc., which together constitute a multiple safety guarantee system, effectively preventing the rolls from accidentally slipping or being damaged during transportation and support; the entire equipment realizes an automated process from inclined drainage, horizontal transportation to precise positioning, reducing manual intervention and improving production efficiency and consistency; the modular design makes the various components of the equipment easy to replace and maintain, and the scalability of the equipment also provides convenience for possible upgrades and modifications in the future; through precise control and efficient transportation, the equipment can reduce energy consumption and emissions while ensuring production efficiency, meeting the requirements of modern industry for green production. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic front and cross-sectional view of an automatic loading and heat treatment device for roller processing described in the present invention.
[0018] Figure 2 for Figure 1 A partial enlarged view of "A".
[0019] In the figure: 1. Concave transport block; 2. Horizontal transport concave wheel; 3. Transport gear set; 4. Transport drive motor; 5. Convex telescopic block; 6. Lifting limit shaft; 7. Lifting set spring; 8. Inclined drainage plate; 9. Inclined drainage bracket; 10. Concave tilting block; 11. Convex tilting block; 12. Inclined magnet bar; 13. Toothed limit block; 14. Semicircular support block; 15. Convex support block; 16. Arc support block; 17. Support limit shaft; 18. Support set spring; 19. Toothed transport block; 20. Horizontal moving plate; 21. Support limit plate; 22. Horizontal slide; 23. Horizontal slider; 24. Lifting hydraulic push rod; 25. Horizontal push hydraulic push rod. DETAILED DESCRIPTION
[0020] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
[0021] Through the use of wires by those skilled in the art, all electrical components in this case are connected to their corresponding power supplies, and appropriate controllers and encoders should be selected according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the following working principle, in which the electrical components are electrically connected in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no longer explains the electrical control.
[0022] Example
[0023] The present invention will be described in detail below with reference to the accompanying drawings. Figure 1-2As shown, the concave immersion box is inserted into the processing table, the concave set sealing block is set on the processing table, a pair of the concave transport blocks 1 are respectively installed on both sides of the processing table, and the automatic loading and transport processing structure is installed on a pair of the concave transport blocks 1 and the concave set sealing block; the automatic loading and transport processing structure includes: a plurality of horizontal transport concave wheels 2, a plurality of transport gear sets 3, a plurality of transport driving machines 4, a plurality of convex telescopic blocks 5, a plurality of lifting limit shafts 6, a plurality of lifting set springs 7, an inclined guide plate 8, Inclined drainage bracket 9, several concave inclined blocks 10, several convex inclined blocks 11, several inclined magnet strips 12 and horizontal adjustment feeding components; several of the horizontal transport concave wheels 2 are evenly inserted into the concave set sealing block and a pair of the concave transport blocks 1 through bearings, several of the horizontal transport concave wheels 2 are respectively provided with several convex expansion slots, several of the convex telescopic blocks 5 are respectively movably inserted into the inner sides of several of the convex expansion slots, and several of the lifting limit shafts 6 are respectively movably inserted into the inner sides of several of the convex expansion slots. side, and several of the lifting limit shafts 6 are movably inserted on several of the convex telescopic blocks 5, several of the lifting sleeve springs 7 are respectively sleeved on several of the lifting limit shafts 6, the inclined drainage bracket 9 is installed on the concave transport block 1 through the horizontal adjustment feeding assembly, the inclined drainage plate 8 is installed on the inclined drainage bracket 9, several of the concave inclined blocks 10 are evenly installed on the inclined drainage plate 8, several of the convex inclined blocks 11 are movably inserted on the inner sides of several of the concave inclined blocks 10, several of the inclined magnetic The iron bars 12 are respectively installed on the plurality of the concave tilting blocks 10 and the plurality of the convex tilting blocks 11; the horizontal adjustment feeding assembly includes: a plurality of toothed limit blocks 13, a plurality of semicircular support blocks 14, a plurality of convex support blocks 15, a plurality of arc support blocks 16, a plurality of support limit shafts 17, a plurality of support sleeve springs 18, a plurality of toothed transport blocks 19, a horizontal moving plate 20, a support limit plate 21, a plurality of horizontal slideways 22, a plurality of horizontal sliders 23, a plurality of lifting hydraulic push rods 24 and a horizontal pushing hydraulic push rod 25;Several of the toothed limit blocks 13 are connected to the concave transport block 1 and the inclined drainage bracket 9, and several of the lifting hydraulic push rods 24 are respectively installed on the concave transport block 1 and the inclined drainage bracket 9. The support limit plate 21 is installed on the pushing end of several of the lifting hydraulic push rods 24. Several of the horizontal slides 22 are evenly installed on the support limit plate 21. Several of the horizontal sliders 23 are evenly installed on the bottom end of the horizontal moving plate 20, and several of the horizontal sliders 23 are movably inserted on the inner side of several of the horizontal slides 22. The horizontal pushing hydraulic push rod 25 is installed on the support limit plate 21, and the pushing end of the horizontal pushing hydraulic push rod 25 is connected to the horizontal moving plate 20. Several of the toothed transport blocks 19 are evenly installed on the horizontal moving plate 2 0, several semicircular support blocks 14 are respectively mounted on several toothed limit blocks 13 and several toothed transport blocks 19, several semicircular support blocks 14 are respectively provided with convex lifting grooves, several convex support blocks 15 are respectively movably inserted into the inner sides of several convex lifting grooves, several arc support blocks 16 are respectively mounted on several convex support blocks 15, several support limit shafts 17 are respectively inserted into the inner sides of several convex lifting grooves, and several support limit shafts 17 are respectively movably inserted into several convex telescopic blocks; several semicircular support blocks 14 are respectively provided with arc rubber rings; several feeding chutes are provided on the concave transport block 1; scanning cameras are provided on the inclined drainage bracket 9; and several convex telescopic blocks 5 are respectively provided with arc chamfers.
[0024] According to the attached Figure 1-2It is concluded that by lifting the roller and draining it to the inclined drainage plate 8 on the inclined drainage bracket 9, the inclined magnet strip 12 on the convex inclined block 11 is magnetically repelled by the inclined magnet strip 12 on the inner side of the concave inclined block 10 on the cleaning drainage plate, so that the convex inclined block 11 is stably lifted and lowered along the inner side of the concave inclined block 10. At the same time, the convex inclined block 11 is stably rotated along the inner side of the concave inclined block 10 according to the different positions of the rollers, thereby achieving support adjustment according to different roller rotations. At the same time, the roller is transported to several horizontal transport concave wheels 2 through the horizontal adjustment loading assembly. The transport driving machine 4 runs, driving the transport gear set 3 on the driving end of the transport driving machine 4, and driving the several horizontal transport concave wheels 2 thereon through the transport gear set 3, and the rollers are stably transported horizontally by the several horizontal transport concave wheels 2. At the same time, the several lifting set springs 7 are respectively extended and retracted along the lifting limit shafts 6 inside the convex expansion grooves on the several horizontal transport concave wheels 2, and the convex telescopic block 5 is pushed by the lifting set springs 7, and the rollers on it are driven by the convex telescopic block 5 to rotate stably and support and push; the support limit plate 21 on the pushing end is driven and retracted by the several lifting hydraulic push rods 24. For stable lifting, the horizontal push hydraulic push rod 25 on the support limit plate 21 is extended and retracted, driving the horizontal push hydraulic push rod 25 to push the horizontal moving plate 20 on the end, so that the horizontal moving plate 20 can be stably extended and retracted along the inner sides of the horizontal slides 22 along the multiple horizontal sliders 23. The horizontal moving plate 20 drives the multiple toothed transport blocks 19 thereon to perform stable horizontal operation. At the same time, the toothed transport blocks 19 drive the multiple semicircular support blocks 14 thereon to perform stable horizontal transportation and vertical lifting. At the same time, the multiple support sleeve springs 18 on the inner sides of the multiple semicircular support blocks 14 are respectively moved along the Several support limit shafts 17 are stably raised and lowered, and at the same time, several support sleeve springs 18 are used to drive the convex support blocks 15 thereon, so that the several convex support blocks 15 are respectively extended and retracted along the inner side of the semicircular support block 14, and at the same time, the convex support blocks 15 drive the arc support blocks 16 thereon to be stably raised and lowered. Similarly, by stably raising and lowering the shape of the roller according to different needs, the roller on the inclined guide plate 8 is first raised and supported, and then horizontally operated, and then lowered to place the roller on the semicircular support block 14 on the toothed limit block 13. Similarly, the rollers are stably transported horizontally one by one.
[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic feeding heat treatment device for roller processing, comprising: A processing table, a concave immersion box, a concave set sealing block, a pair of concave transport blocks and an automatic loading and transport processing structure, characterized in that the concave immersion box is inserted into the processing table, the concave set sealing block is set on the processing table, the pair of concave transport blocks are respectively installed on both sides of the processing table, and the automatic loading and transport processing structure is installed on the pair of concave transport blocks and the concave set sealing block; The automated loading and transport processing structure comprises: a plurality of horizontal transport concave wheels, a plurality of transport gear sets, a plurality of transport driving machines, a plurality of convex telescopic blocks, a plurality of lifting limit shafts, a plurality of lifting sleeve springs, an inclined drainage plate, an inclined drainage bracket, a plurality of concave inclined blocks, a plurality of convex inclined blocks, a plurality of inclined magnet bars and a horizontal adjustment loading assembly; Several of the horizontal transport concave wheels are evenly inserted into the concave set sealing block and a pair of the concave transport blocks through bearings, several of the horizontal transport concave wheels are respectively provided with several convex expansion slots, several of the convex telescopic blocks are respectively movably inserted into the inner sides of the several convex expansion slots, several of the lifting limit shafts are respectively movably inserted into the inner sides of the several convex expansion slots, and several of the lifting limit shafts are respectively movably inserted into the convex telescopic blocks, several of the lifting set springs are respectively fitted on several of the lifting limit shafts, the inclined drainage bracket is installed on the concave transport block through a horizontal adjustment feeding assembly, the inclined guide plate is installed on the inclined drainage bracket, several of the concave inclined blocks are evenly installed on the inclined guide plate, several of the convex inclined blocks are respectively movably inserted into the inner sides of several of the concave inclined blocks, and several of the inclined magnet bars are respectively installed on several of the concave inclined blocks and several of the convex inclined blocks.
2. The automatic loading heat treatment device for roller processing according to claim 1, characterized in that: The horizontal adjustment feeding assembly includes: a plurality of toothed limit blocks, a plurality of semicircular support blocks, a plurality of convex support blocks, a plurality of arc support blocks, a plurality of support limit shafts, a plurality of support sleeve springs, a plurality of toothed transport blocks, a horizontal moving plate, a support limit plate, a plurality of horizontal slideways, a plurality of horizontal slide blocks, a plurality of lifting hydraulic push rods and a horizontal pushing hydraulic push rod; Several of the toothed limit blocks are connected to the concave transport block and the inclined drainage bracket, several of the lifting hydraulic push rods are respectively installed on the concave transport block and the inclined drainage bracket, the support limit plate is installed on the pushing end of several of the lifting hydraulic push rods, several of the horizontal slides are evenly installed on the support limit plate, several of the horizontal sliders are evenly installed on the bottom end of the horizontal moving plate, and several of the horizontal sliders are movably inserted on the inner side of several of the horizontal slides, the horizontal push hydraulic push rod is installed on the support limit plate, and the pushing end of the horizontal push hydraulic push rod is connected On the horizontal movable plate, several of the toothed transport blocks are evenly installed on the horizontal movable plate, several of the semicircular support blocks are respectively installed on several of the toothed limit blocks and several of the toothed transport blocks, several of the semicircular support blocks are respectively provided with convex lifting grooves, several of the convex support blocks are respectively movably inserted into the inner sides of several of the convex lifting grooves, several of the arc support blocks are respectively installed on several of the convex support blocks, several of the support limiting shafts are respectively inserted into the inner sides of several of the convex lifting grooves, and several of the support limiting shafts are respectively movably inserted into several of the convex telescopic blocks.
3. The automatic loading heat treatment device for roller processing according to claim 2, characterized in that: A plurality of the semicircular support blocks are respectively provided with arc rubber rings.
4. The automatic loading heat treatment device for roller processing according to claim 3, characterized in that: A plurality of feeding troughs are provided on the concave transport block.
5. The automatic loading heat treatment device for roller processing according to claim 4, characterized in that: A scanning camera is provided on the inclined drainage bracket.
6. The automatic loading heat treatment device for roller processing according to claim 5, characterized in that: A plurality of the convex telescopic blocks are respectively provided with arc chamfers.