Two-in-one embroidery device

By integrating the cap embroidery machine and the flat embroidery machine into a two-in-one embroidery device, the problems of high labor costs and large space occupation are solved, unified control and wire management are achieved, and embroidery efficiency and safety are improved.

CN223240344UActive Publication Date: 2025-08-19ZHUJI HONGLAI MACHINERY CO LTD
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Patent Information

Application Number
CN202422252682.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-19
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing hat embroidery machine and the flat embroidery machine are far away, and staff need to manually carry it, which increases labor costs, and there are many wires and cannot be controlled in a unified manner, which affects the embroidery process and occupies a large space after the merger.

Method used

A two-in-one embroidery device is designed to integrate the cap embroidery machine and the flat embroidery machine into one device, manage the wires through the hub tube and the through-wire hole, and support unified control, reduce manpower handling and wire mess, and optimize space utilization.

Benefits of technology

It realizes that no manual handling is required, labor costs are saved, work efficiency is improved, operating steps are simplified, safety hazards are reduced, space is saved, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a two-in-one embroidery device, which relates to the technical field of embroidery machines and comprises a first machine position, a first embroidery mechanism and a first side box, the first side box comprises a first side plate and a first box body, an electric wire is arranged in the first box body and is connected with the first embroidery mechanism, and the first embroidery mechanism is connected with the first machine position. The first side plate is provided with a wire passing hole and a first wire collecting pipe, the electric wire is contained in the first wire collecting pipe, and the end of the first wire collecting pipe starts and ends in the wire passing hole. The second machine position comprises a second embroidering mechanism and a second side box, the second side box is tightly attached to and fixedly connected with the first side box, an electric wire is arranged in the second box body and connected to the second embroidering mechanism, and a second side plate is provided with a wire passing hole and a second wire collecting pipe. According to the utility model, long-distance carrying by working personnel is not needed, the labor cost is saved, unified control can be realized, a good line concentration function is realized, and the space of a workshop is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of embroidery machines, in particular to a two-in-one embroidery device. Background Art

[0002] Existing embroidery machines typically operate cap embroidery and flat embroidery separately. After completing flat embroidery, the workpiece is removed from the machine and then placed back into the cap embroidery machine for further work, resulting in low efficiency. Furthermore, cap embroidery and flat embroidery machines are typically located far apart, requiring manual operation and transport, increasing labor costs. Furthermore, moving cap embroidery and flat embroidery machines to the same location requires numerous wires, disrupting the embroidery process and making unified control impossible. This increases overall size and space requirements, making it difficult to integrate cap embroidery and flat embroidery machines within existing workshops. Utility Model Content

[0003] Technical problems to be solved by utility models

[0004] In order to solve the technical problems that the existing cap embroidery machines and flat embroidery machines are far away from each other, requiring manual operation and transportation by staff, which increases labor costs, and the merging of the machines results in numerous wires, affecting the embroidery process and making it impossible to uniformly control them, the present utility model provides a two-in-one embroidery device, which does not require staff to carry the machines over long distances, saving labor costs, can be uniformly controlled, has good wire collection function, and saves space in the workshop.

[0005] Technical Solution

[0006] In order to solve the above problems, the technical solution provided by the present invention is as follows:

[0007] A two-in-one embroidery device includes a first machine position, a first embroidery mechanism and a first side box, the first side box includes a first side panel and a first box body, the first box body is provided with electric wires and is connected to the first embroidery mechanism, the first side panel is provided with a wire hole and a wire collection tube, the electric wires are accommodated in the wire collection tube, and the ends of the wire collection tube start and end at the wire hole; a second machine position includes a second embroidery mechanism and a second side box, the second side box is tightly fixed to the first side box and includes a second side panel and a second box body, the second box body is provided with electric wires and is connected to the second embroidery mechanism, the second side panel is provided with a wire hole and a wire collection tube, the electric wires are accommodated in the wire collection tube, and the ends of the wire collection tube start and end at the wire hole.

[0008] Integrated design: This device combines the functions of a cap embroidery machine and a flat embroidery machine into one device, avoiding the problem of frequent manual material handling between the two machines in the traditional mode, thereby reducing labor costs.

[0009] Cable Management: Each side box features cable management tubes (one and two) for organizing internal wires. Cable management holes on the side panels allow for orderly arrangement of wires. This not only saves space but also reduces safety hazards caused by cluttered cables.

[0010] Unified control: The new equipment supports unified control, which means that the operator can manage the entire embroidery process through a central control system, simplifying the operation steps and improving work efficiency.

[0011] Space optimization: Since the two machine positions are closely connected and share some structural components, this helps to reduce the footprint and free up more usable space in the production workshop.

[0012] Easy to maintain: The centralized structure makes it easier to perform routine maintenance and troubleshooting of the equipment.

[0013] Optionally, the sides of the first and second line collection pipes are both provided with line entry grooves.

[0014] Convenient wiring: The presence of the cable entry duct allows workers to more easily introduce wires into the cable collection pipe. Wires can be added or replaced without disassembling the entire cable collection pipe, greatly simplifying the installation and maintenance process.

[0015] Flexible adjustment: When it is necessary to add new lines or adjust existing lines, the operation can be carried out directly through the side line entry trough, which enhances the flexibility of the system.

[0016] Optionally, both the first and second line collection pipes are provided with turning angles.

[0017] Adapts to different layouts: The turning corners allow the wires to change direction inside the hub, which is useful when you need to go around obstacles or adjust the routing.

[0018] Optionally, the ends of the first and second cable collection pipes are arc-shaped and fit with the edges of the cable holes.

[0019] The curved end makes it easier for wires to pass through the wire holes and enter the cable collection tube, making installation and subsequent maintenance and replacement easier and faster.

[0020] Optionally, the pipe opening edges at the ends of the first and second line collection pipes are rounded structures.

[0021] Reduce friction damage: The curved end can reduce the friction when the wire passes through the wire hole, thereby reducing the wear on the wire surface and extending the service life of the wire.

[0022] Smooth transition: The curved design provides a smooth transition for the wires from the conduit to the outside, avoiding possible damage or stress concentration problems when the wires pass through right-angle edges.

[0023] Optionally, both the first side panel and the second side panel are provided with observation holes.

[0024] Easy to monitor: The presence of the observation hole allows operators to check the situation inside the cable management tube at any time, such as whether the wires are loose, entangled or have other abnormalities, so as to detect problems in time and take measures.

[0025] Reduce downtime: Problems can be quickly diagnosed through the observation hole, without the need to frequently open the side box for inspection, reducing unnecessary downtime and improving production efficiency.

[0026] Improved safety: Operators can understand the internal conditions through the observation hole without having to directly touch the inside of the equipment, reducing safety accidents caused by contact with live parts or other dangerous parts.

[0027] Convenient maintenance: During routine maintenance or troubleshooting, the observation window provides preliminary information to help maintenance personnel locate the problem more quickly, simplifying the maintenance process.

[0028] Optionally, both the first side panel and the second side panel are provided with heat dissipation holes.

[0029] Temperature control: Heat dissipation holes can help reduce the temperature inside the chassis, prevent electronic components from overheating and causing performance degradation or damage, and extend the service life of the equipment.

[0030] Optionally, the second side box and the first side box share a bottom plate.

[0031] Simplified structure: The shared base plate reduces the number of independent base plates, making the overall structure more compact and reducing assembly time and complexity.

[0032] Material savings: Sharing the base plate means reducing the amount of material required during manufacturing, helping to reduce costs.

[0033] Space optimization: The shared base helps optimize the spatial layout of the equipment, making the machine more compact and occupying less ground area.

[0034] Beneficial effects

[0035] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects:

[0036] The technical solution provided by the utility model integrates different embroidery mechanisms into one device, which not only simplifies the work process but also improves production efficiency. It does not require staff to carry out long-distance transportation, saving labor costs. It can be controlled in a unified manner and has a good line collection function, saving workshop space. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 A schematic diagram of the overall structure of a two-in-one embroidery device proposed in an embodiment of the present utility model;

[0038] Figure 2 A schematic diagram of the structure of a side box of a two-in-one embroidery device proposed in an embodiment of the present utility model Figure 1 ;

[0039] Figure 3 A schematic structural diagram of a first side panel of a two-in-one embroidery device according to an embodiment of the present invention;

[0040] Figure 4 A schematic diagram of the structure of a side box of a two-in-one embroidery device proposed in an embodiment of the present utility model Figure 2 ;

[0041] Figure 5 A schematic structural diagram of a second side panel of a two-in-one embroidery device according to an embodiment of the present invention;

[0042] 1. First camera position; 2. Second camera position; 3. First side box; 4. Second side box; 5. First side panel; 501. Wire hole one; 502. Observation hole one; 503. Wire hole two; 504. Wire hole three; 505. Heat dissipation hole one; 506. Cable collection tube one; 6. Second side panel; 601. Wire hole four; 602. Observation hole two; 603. Wire hole five; 604. Wire hole six; 605. Heat dissipation hole two; 606. Cable collection tube two; 7. Control panel bracket; 8. Wire clamp head assembly; 9. Controller. DETAILED DESCRIPTION

[0043] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings and embodiments.

[0044] Example

[0045] Combined with attachment Figure 1 A two-in-one embroidery device includes a first machine station 1 and a second machine station 2. Each of the first and second machine stations 1 and 2 is equipped with a thread gripper head assembly 8, which is connected to a controller 9 via electrical wires. The controller 9 is a control board (computer board). Side boxes are provided on the left and right sides of the first and second machine stations 1 and 2 for support, and the second side box 4 and the first side box 3 in the middle can also accommodate electrical wires.

[0046] Combined with attachment Figure 2 The first machine station 1 includes a first embroidery mechanism and a first side box 3. The first side box 3 includes a first side panel 5 and a first housing. The first housing houses electrical wires connected to the first embroidery mechanism. The first side panel 5 is provided with a thread hole and a wire collection tube 506. The wires are housed in the wire collection tube 506, which ends at the thread hole. The first machine station 1 is located on the right and is a flat embroidery machine. The second machine station 2 is located on the left and is a cap embroidery machine.

[0047] The first side plate 5 and the second side plate 6 are both provided with heat dissipation holes. The first side plate 5 is provided with heat dissipation hole 1 505, heat dissipation hole 2 507 and heat dissipation hole 3 508. Heat dissipation hole 1 505 is rectangular, and heat dissipation hole 2 507 and heat dissipation hole 3 508 are waist-shaped holes.

[0048] The second side box 4 shares a bottom plate with the first side box 3. The second side box 4 and the first side box 3 have their box walls fixed to the bottom plate by screws and include a second side plate 6 and a second box body, wherein the side plate is fixed to the box wall by screws.

[0049] The second side box 4 and the first side box 3 are both C-shaped to save materials. A long support structure is set at the bottom, and a longer long structure for installing the wire clamp head assembly 8 and the controller 9 is set at the top. The interior is used for wiring.

[0050] Combined with attachment Figure 4 The second machine position 2 includes a second embroidery mechanism and a second side box 4. The second side box 4 is tightly fixed to the first side box 3. Wires are provided in the second box and are connected to the second embroidery mechanism. A wire hole and a wire collection tube 606 are provided on the second side panel 6. The wires are accommodated in the wire collection tube 606. The ends of the wire collection tube 606 start and end at the wire hole.

[0051] A control panel bracket 7 is provided on the second side case 4, facing the first side case 3. The control panel is fixed to the bracket 7 with screws. The second side panel 6 is provided with a fourth heat dissipation hole 605, a fifth heat dissipation hole 607, and a sixth heat dissipation hole 608. The fourth heat dissipation hole 605 is rectangular, while the fifth heat dissipation hole 607 and the sixth heat dissipation hole 608 are waist-shaped holes.

[0052] Combined with attachment Figure 3 、 5 The wire holes include wire hole 1 501, wire hole 2 503, wire hole 3 504, wire hole 4 601, wire hole 5 603 and wire hole 6 604. The first side plate 5 is provided with wire hole 1 501, wire hole 2 503 and wire hole 3 504.

[0053] The second side plate 6 is provided with a fourth wire passing hole 601, a fifth wire passing hole 603 and a sixth wire passing hole 604.

[0054] Combined with attachment Figure 3, both the side surfaces of the line collection pipe 1 506 and the line collection pipe 2 606 are provided with line entry grooves. Both the line collection pipe 1 506 and the line collection pipe 2 606 are provided with turning angles, which are right angles, so as to facilitate the connection of the line hole 1 501 and the line hole 2 503 which are not on a straight line, and when on the second side plate 6, to connect the line hole 4 601 and the line hole 5 603 which are not on a straight line. The ends of the line collection pipe 1 506 and the line collection pipe 2 606 are arc-shaped and match the edges of the line holes. The edges of the pipe openings at the ends of the line collection pipe 1 506 and the line collection pipe 2 606 are rounded structures. Both the first side plate 5 and the second side plate 6 are provided with observation holes.

[0055] The above is a schematic description of the present invention and its embodiments, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by this and, without departing from the inventive purpose of the present invention, designs a structure and embodiment similar to the technical solution without inventiveness, they shall fall within the scope of protection of the present invention.

Claims

1. A two-in-one embroidery device, characterized in that: include The first machine position includes a first embroidery mechanism and a first side box. The first side box includes a first side panel and a first box body. The first box body is provided with electric wires connected to the first embroidery mechanism. The first side panel is provided with a wire hole and a wire collection tube. The electric wires are accommodated in the wire collection tube. The ends of the wire collection tube start and end at the wire hole. The second machine position includes a second embroidery mechanism and a second side box. The second side box is tightly fixed to the first side box and includes a second side panel and a second box body. The second box body is provided with electric wires and is connected to the second embroidery mechanism. The second side panel is provided with a wire hole and a wire collection tube 2. The electric wires are accommodated in the wire collection tube 2. The ends of the wire collection tube 2 start and end at the wire hole.

2. The two-in-one embroidery device according to claim 1, characterized in that: The sides of the first and second line collecting pipes are both provided with line inlet grooves.

3. The two-in-one embroidery device according to claim 2, characterized in that: The first and second line collecting pipes are both provided with turning angles.

4. The two-in-one embroidery device according to claim 3, characterized in that: The ends of the first and second wire collecting pipes are arc-shaped and matched with the edges of the wire passing holes.

5. The two-in-one embroidery device according to claim 4, characterized in that: The pipe opening edges of the ends of the first and second line collecting pipes are rounded structures.

6. The two-in-one embroidery device according to claim 1, characterized in that: The first side plate and the second side plate are both provided with observation holes.

7. The two-in-one embroidery device according to claim 1, characterized in that: The first side plate and the second side plate are both provided with heat dissipation holes.

8. The two-in-one embroidery device according to claim 1, characterized in that: The second side box and the first side box share a bottom plate.