Corrosion-resistant tubular pile cage

By setting straight bars, spiral bars and ribs components on the pipe pile cage, forming a concave hole layer and coating a hot-dip galvanized layer, the problem of insufficient contact area between the pipe pile cage and concrete and prone to rust is solved, and a corrosion-resistant pipe pile cage with high bonding force and long life is achieved.

CN223240669UActive Publication Date: 2025-08-19JIAXING KANGLIDE COMPONENT CO LTD
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Patent Information

Application Number
CN202422601461.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-19
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The pipe pile cages used in existing buildings have limited contact area with concrete, are prone to fall off and rust, affecting the bending and shear resistance and service life.

Method used

The pipe pile cage structure consisting of straight ribs, spiral ribs and cleavage ribs are used. The straight ribs and spiral ribs are welded. The intersection of the ribs is expanded to form tentacles, a concave hole layer is formed on the surface and a hot-dip galvanized layer is coated to improve the adhesion with concrete and anti-corrosion performance.

Benefits of technology

It enhances the adhesion and corrosion resistance of the pipe pile cage to concrete, extends the service life, and improves bending and shear resistance and construction stability.

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Abstract

The utility model discloses a corrosion-resistant pipe pile cage which comprises a pipe pile cage body, the pipe pile cage body is composed of straight ribs, spiral ribs and binding ribs, the straight ribs are annularly arranged at equal intervals, the spiral ribs are wound around the straight ribs which are annularly arranged, the spiral ribs are connected with the straight ribs in a welded mode, the binding ribs are bound and buckled at the intersections of the straight ribs and the spiral ribs, and the binding ribs are connected with the straight ribs in a welded mode. And two ends of the binding rib are unfolded to form antennas. A tubular pile cage structure which is long in service life, good in stability and capable of being connected with a concrete structure is provided for building construction through an assembly composed of the straight bars, the spiral bars and the binding bars, a large number of branches are formed on the surface of the tubular pile cage through the binding bars arranged on the tubular pile cage, concrete is better wrapped in the later period, and the construction efficiency is improved. And the integration effect with the dried and solidified concrete is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe piles, in particular to a corrosion-resistant pipe pile cage. Background Art

[0002] Pile cages play a key role in reinforcing building piles. They are made of welded steel bars and are used to improve the bending and shear resistance of piles, increase the bearing capacity and anti-settlement capacity of the foundation, and ensure construction quality and building stability. They are especially effective in places with poor geological conditions such as soft soil and swamps, and are an indispensable reinforcement material in building pile foundation projects.

[0003] During the use of pipe pile cages used in existing buildings, due to the limited surface area of contact between the pipe pile cage and the concrete, the concrete is easily separated from the steel bars on the cage after being subjected to vibration or external pressure. At the same time, due to the characteristics of the materials used in the pipe pile cage, it is easy to rust, affecting the bending and shear resistance of the internal pipe piles. Therefore, a corrosion-resistant pipe pile cage is proposed. Utility Model Content

[0004] In response to the problems in the existing technology, the utility model provides a corrosion-resistant pipe pile cage to provide a pipe pile cage structure with a long service life, good stability, and a wall connected to the concrete structure for construction. A large number of branches can be formed on the surface of the pipe pile cage, which can better wrap the concrete in the later stage and have a better integration effect with the dried concrete, so that the bonding strength between the concrete and the pipe pile cage after contact is better, which can reduce the corrosion time of the pipe pile cage and increase the service life of the pipe pile.

[0005] The technical solution adopted by the utility model to solve its technical problems is a corrosion-resistant pipe pile cage, comprising a pipe pile cage, wherein the pipe pile cage is composed of straight bars, spiral bars and tied bars, the straight bars are arranged in a ring with equal distances, the spiral bars are wound around the outer periphery of the straight bars arranged in a ring, and the spiral bars are welded to the straight bars.

[0006] The tie bars are buckled at the intersection of the straight bars and the spiral bars, and the two ends of the tie bars are spread out to form tentacles.

[0007] By adopting the above technical solution, through the components composed of straight bars, spiral bars and tie bars, a pipe pile cage structure with long service life, good stability and connection with the concrete structure wall is provided for construction construction. By setting the tie bars on the pipe pile cage, a large number of branches are formed on the surface of the pipe pile cage, so as to better wrap the concrete in the later stage and achieve a better integration effect with the dried concrete.

[0008] Specifically, the straight ribs, spiral ribs and tied ribs are made of the same material, which includes a carbon steel layer, and the surface of the carbon steel layer is pickled to form a concave hole layer.

[0009] By adopting the above technical solution and setting up the concave hole layer, the surface area of the straight bars, spiral bars and tied bars can be increased. After the concrete is dried, the notches in the concave hole layer can better lock the concrete, so that the bonding strength between the concrete and the pipe pile cage after contact is better.

[0010] Specifically, a hot-dip galvanized layer is provided on the surface of the concave hole layer.

[0011] By adopting the above technical solution and providing a hot-dip galvanized layer, an anti-corrosion layer can be formed on the surface of the straight bars, spiral bars and tied bars, which can greatly reduce the corrosion time of the pipe pile cage and increase the service life of the pipe pile.

[0012] Specifically, the number of straight bars is 6-12.

[0013] By adopting the above technical solution, it is more practical to select a corresponding number of straight bars according to different design requirements.

[0014] The beneficial effects of the present invention are as follows: through the components composed of straight bars, spiral bars and tie bars, a set of pipe pile cage structures with long service life, good stability and good connection with concrete structure walls is provided for construction construction; through the arrangement of tie bars on the pipe pile cage, a large number of branches are formed on the surface of the pipe pile cage, so as to better wrap the concrete in the later stage and achieve better integration effect with the concrete after drying; through the arrangement of the concave hole layer, the surface area of the straight bars, spiral bars and tie bars can be increased; after the concrete is dried, the notches in the concave hole layer can better lock the concrete, so that the bonding strength after the concrete and the pipe pile cage are in contact is better; through the arrangement of the hot-dip galvanized layer, an anti-corrosion layer can be formed on the surface of the straight bars, spiral bars and tie bars, which can greatly reduce the corrosion time of the pipe pile cage and increase the service life of the pipe piles; and solve the problem that the pipe pile cage used in existing buildings has the problem that during use, the surface area of the pipe pile cage in contact with the concrete is limited, and after being subjected to vibration or external force pressure, the concrete is easily separated from the steel bars on the cage; at the same time, due to the characteristics of the materials used in the pipe pile cage, it is easy to rust, which affects the bending and shearing resistance of the internal pipe piles. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Figure 1 It is an overall schematic diagram of the utility model;

[0017] Figure 2 For the utility model Figure 1 A in the middle is an enlarged schematic diagram;

[0018] Figure 3 This is a schematic diagram of the reinforcement of the present utility model;

[0019] Figure 4 This is a schematic diagram of the material layer of the present utility model;

[0020] In the figure: pipe pile cage 1, straight reinforcement 11, spiral reinforcement 12, tie reinforcement 13, antenna 131, carbon steel layer 101, concave hole layer 102, hot-dip galvanized layer 103. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1-4 As shown, the corrosion-resistant pipe pile cage described in the present invention includes a pipe pile cage 1, which is composed of straight bars 11, spiral bars 12 and tie bars 13. The straight bars 11 are arranged in a ring with equal distances, and the spiral bars 12 are wound around the outer periphery of the straight bars 11 arranged in a ring. The spiral bars 12 are welded to the straight bars 11.

[0023] The present invention further includes that the tie ribs 13 are buckled at the intersection of the straight ribs 11 and the spiral ribs 12 , and both ends of the tie ribs 13 are spread out to form antennae 131 .

[0024] During use, the straight bars 11, spiral bars 12, and tie bars 13 provide a long-lasting, stable, and securely connected pile cage structure for construction. These bars form numerous branches on the surface of the pile cage 1, effectively entrapping concrete and integrating it with the cured concrete. This improves the bond between the concrete and the pile cage 1, reduces corrosion time, and increases the service life of the piles. The number of straight bars 11 can range from 6 to 12, depending on requirements.

[0025] The present invention also includes that the straight ribs 11 , the spiral ribs 12 and the tied ribs 13 are made of the same material, and all include a carbon steel layer 101 , and a concave hole layer 102 is formed on the surface of the carbon steel layer 101 by pickling.

[0026] During use, the surface area of the straight bars 11, spiral bars 12 and tie bars 13 can be increased by utilizing the setting of the concave hole layer 102. After the concrete dries, the notches in the concave hole layer 102 can better lock the concrete, so that the bonding strength between the concrete and the pile cage 1 after contact is better.

[0027] The present invention further comprises that a hot-dip galvanized layer 103 is provided on the surface of the recessed hole layer 102 .

[0028] During use, based on the setting of the hot-dip galvanized layer 103, an anti-corrosion layer can be formed on the surface of the straight reinforcement 11, the spiral reinforcement 12 and the tied reinforcement 13, which can greatly reduce the corrosion time of the pipe pile cage 1 and increase the service life of the pipe pile.

[0029] When the utility model is in use, the burr effect on the surface of the pile cage 1 is improved by fastening the reinforcement bars 13, which makes it easier to cover the concrete, so that the concrete is better wrapped on the pile cage 1, and the integration effect between the concrete and the pile cage 1 after drying is higher. By setting the concave hole layer 102, the surface area of the straight reinforcement 11, the spiral reinforcement 12 and the reinforcement bars 13 can be increased. After the concrete is dried, the notches in the concave hole layer 102 can better buckle the concrete, so that the bonding force after the concrete and the pile cage 1 are in contact is better. By setting the hot-dip galvanized layer 103, an anti-corrosion layer can be formed on the surface of the straight reinforcement 11, the spiral reinforcement 12 and the reinforcement bars 13, which can greatly reduce the corrosion time of the pile cage 1 and increase the service life of the piles.

[0030] In the description of the present utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. These are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present utility model.

[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. In this utility model, unless otherwise clearly specified and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection;

[0032] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A corrosion-resistant pipe pile cage, characterized in that: The invention comprises a pipe pile cage (1), wherein the pipe pile cage (1) is composed of straight bars (11), spiral bars (12) and tie bars (13), wherein the straight bars (11) are arranged in a circular manner with equal distances, and the spiral bars (12) are arranged around the outer periphery of the straight bars (11) arranged in a circular manner, and the spiral bars (12) and the straight bars (11) are welded together.

2. A corrosion-resistant pipe pile cage according to claim 1, characterized in that: The tying rib (13) is buckled at the intersection of the straight rib (11) and the spiral rib (12), and the two ends of the tying rib (13) are unfolded to form antennae (131).

3. The corrosion-resistant pipe pile cage according to claim 2, characterized in that: The straight ribs (11), spiral ribs (12) and tie ribs (13) are made of the same material and all include a carbon steel layer (101). The surface of the carbon steel layer (101) is pickled to form a concave hole layer (102).

4. The corrosion-resistant pipe pile cage according to claim 3, characterized in that: A hot-dip galvanized layer (103) is provided on the surface of the concave hole layer (102).

5. The corrosion-resistant pipe pile cage according to claim 1, characterized in that: The number of the straight bars (11) is 6 to 12.