Cockpit embedded with sound insulation cotton

By adopting a combination design of metal back plate, top plate, sound insulation cotton and magnetic head in the excavator cockpit, the problem of harmful gas release and residue cleaning in traditional sound insulation cotton installation is solved, and the convenient installation and disassembly of sound insulation cotton is achieved, improving the health and safety of operators.

CN223240757UActive Publication Date: 2025-08-19CHANGZHOU HONGGUANG MASCH CO LTD
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Patent Information

Application Number
CN202422449596.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-19
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The installation of the embedded sound insulation cotton in the cockpit of traditional excavator can release harmful gases, affect the health of the operator, and it is difficult to clean the residue later.

Method used

The combination design of metal back plate, metal top plate, strip and curved sound insulation cotton, as well as a combination of magnetic suction head and anti-loosening mechanism, is used to facilitate installation and disassembly of sound insulation cotton through magnetic adsorption and anti-loosening mechanisms, and avoid the use of adhesives.

Benefits of technology

It realizes convenient replacement and maintenance of sound insulation cotton, avoids the hazards of toxic gases and the generation of residues, and simplifies cleaning work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of excavators, in particular to a cab embedded with sound insulation cotton. According to the technical scheme, the sound insulation structure comprises a cockpit body, a metal back plate and a metal top plate are arranged on the cockpit body, and the sound insulation structure further comprises strip-shaped sound insulation cotton and arc-shaped sound insulation cotton which are movably installed in the cockpit body and correspond to the metal back plate and the metal top plate; the mounting insertion rods are inserted into the strip-shaped sound insulation cotton and the arc-shaped sound insulation cotton, and the ends, separated from the strip-shaped sound insulation cotton and the arc-shaped sound insulation cotton, of the mounting insertion rods are fixedly connected with magnetic attraction heads for attracting the metal back plate and the metal top plate. The metal back plate, the metal top plate, the strip-shaped sound insulation cotton, the arc-shaped sound insulation cotton, the magnetic suction head, the anti-loosening mechanism and other structures are matched, so that the embedded sound insulation cotton in the excavator cab is convenient to maintain and replace, and the situation that poisonous gas generated by an adhesive harms the health of a driver in the cab can be avoided. And finally, after the embedded sound insulation cotton is detached, residues difficult to treat cannot be generated, and complex cleaning work is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of excavators, in particular to a cockpit with embedded sound insulation cotton. Background Art

[0002] An excavator is a piece of heavy machinery primarily used for excavating soil and rock in earthworks, mining, and construction sites. When an excavator is operating, the engine and other mechanical components generate a significant amount of noise. Built-in sound insulation is installed in the cab to effectively reduce this noise, making the cabin quieter and enhancing operator comfort. Traditionally, built-in sound insulation is installed in the excavator cab using adhesives, some of which release harmful gases or odors. This can affect the operator's health after a short period of use after installing the sound insulation. Furthermore, the adhesive residue can be difficult to remove if the sound insulation needs to be replaced or removed later. Utility Model Content

[0003] The purpose of this utility model is to address the problem that traditional sound insulation cotton is usually installed in the excavator cockpit using adhesives. Some adhesives release harmful gases or odors, which may affect the health of the operator after using the installed sound insulation cotton cockpit for a short time. At the same time, the adhesive residue is difficult to remove when the sound insulation cotton needs to be replaced or removed later. Therefore, a cockpit with embedded sound insulation cotton is proposed.

[0004] The technical solution of the present utility model: a cockpit with embedded sound insulation cotton, comprising a cockpit body, wherein the cockpit body is provided with a metal back plate and a metal top plate, and also comprising: strip sound insulation cotton and arc sound insulation cotton movably mounted in the cockpit body corresponding to the metal back plate and the metal top plate; an installation rod, inserted in the strip sound insulation cotton and the arc sound insulation cotton, one end of the installation rod that is out of the strip sound insulation cotton and the arc sound insulation cotton is fixedly connected to a magnetic head that attracts the metal back plate and the metal top plate; an anti-loosening mechanism arranged inside the magnetic head and the installation rod, which prevents the installation rod from falling out of the strip sound insulation cotton and the arc sound insulation cotton after manual pressing.

[0005] Optionally, the anti-loosening mechanism includes a pair of button rods slidably connected to the magnetic head, and one end of the button rod inserted into the magnetic head is fixedly connected to a stop block. The interior of the magnetic head is provided with a clamping plate which moves toward the installation rod after being pressed by the stop block. The side of the clamping plate away from the stop block is fixedly connected to a stop rod inserted into the installation rod. The interior of the magnetic head is provided with a reset spring which is movably connected to the stop rod.

[0006] Optionally, the anti-loosening mechanism also includes a pair of protruding pins slidably connected to the mounting rod, and the end of the push rod away from the clamping plate is fixedly connected to a butt head that presses against the protruding pins, and the end of the push rod close to the butt head is provided with a slot for the protruding pin to retract into the mounting rod.

[0007] Optionally, one end of the protruding nail close to the abutment head is fixedly provided with a clamping ring to prevent the protruding nail from falling out of the installation rod.

[0008] Optionally, one end of the protruding nail inserted into the mounting rod is sleeved with a push spring, one end of the push spring is fixedly connected to the clamping ring, and the other end of the push spring is fixedly connected to the inner wall of the mounting rod.

[0009] Optionally, one end of the installation rod that is away from the magnetic head and inserted into the strip-shaped sound insulation cotton and the arc-shaped sound insulation cotton is provided with a tapered tip.

[0010] Optionally, the button rod, the stop block and the protruding pin are symmetrically arranged on both sides of the card plate.

[0011] In summary, this application includes at least one of the following beneficial technical effects of a cockpit with embedded sound insulation cotton:

[0012] This new design utilizes a metal back plate, a metal top plate, strip-shaped and curved sound insulation cotton, a magnetic head, and an anti-loosening mechanism to facilitate repair and replacement of the embedded sound insulation cotton in the excavator's cockpit. It also prevents the generation of toxic fumes from adhesives that could harm the driver's health. Furthermore, after disassembly, no difficult-to-handle residue is left, eliminating the need for complex cleanup. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A structural schematic diagram of a cockpit with embedded sound insulation cotton is given in the utility model;

[0014] Figure 2 for Figure 1 Schematic diagram of the cross-section structure;

[0015] Figure 3 for Figure 2 Schematic diagram of the structure of strip-shaped sound insulation cotton and curved sound insulation cotton;

[0016] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure of the middle strip sound insulation cotton;

[0017] Figure 5 for Figure 4 Schematic diagram of the cross-sectional structure of the connection between the magnetic head and the mounting rod.

[0018] Figure numerals: 1. Cockpit body; 11. Strip sound insulation cotton; 12. Arc-shaped sound insulation cotton; 13. Metal back plate; 14. Metal top plate; 2. Magnetic head; 21. Button rod; 22. Block; 23. Card plate; 24. Push rod; 25. Slot; 26. Return spring; 27. Push head; 3. Mounting rod; 31. Pin; 32. Snap ring; 33. Push spring; 34. Conical tip. DETAILED DESCRIPTION

[0019] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention.

[0021] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] It should be noted that the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or includes elements inherent to such process, method, article, or apparatus. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0025] Example

[0026] like Figure 1-5 As shown, the present invention proposes a cockpit with embedded sound insulation cotton, comprising a cockpit body 1, on which a metal back plate 13 and a metal top plate 14 are provided, wherein the metal back plate 13 and the metal top plate 14 are made of iron. The cockpit body 1 also comprises: strip-shaped sound insulation cotton 11 and arc-shaped sound insulation cotton 12 movably mounted in the cockpit body 1 and corresponding to the metal back plate 13 and the metal top plate 14; an installation rod 3 inserted in the strip-shaped sound insulation cotton 11 and the arc-shaped sound insulation cotton 12, wherein one end of the installation rod 3 protruding from the strip-shaped sound insulation cotton 11 and the arc-shaped sound insulation cotton 12 is fixedly connected to a magnetic suction head 2 for sucking the metal back plate 13 and the metal top plate 14, and the magnetic suction head 2 is made of magnetic material, common materials of which include neodymium iron boron, aluminum nickel cobalt or ferrite. These materials have strong magnetism and can effectively absorb iron objects; an anti-loosening mechanism is arranged inside the magnetic head 2 and the mounting rod 3 so that the mounting rod 3 can be manually pressed to prevent the strip sound insulation cotton 11 and the arc sound insulation cotton 12 from falling out.

[0027] Furthermore, the anti-loosening mechanism includes a pair of button rods 21 slidably connected to the magnetic head 2. One end of the button rod 21 inserted into the magnetic head 2 is fixedly connected to a stop block 22. The stop block 22 is used to automatically move the clamping plate 23 toward the installation rod 3 after being pressed. The button rod 21, the stop block 22, and the protruding nail 31 are symmetrically arranged on both sides of the clamping plate 23. The interior of the magnetic head 2 is provided with a clamping plate 23 that moves toward the installation rod 3 after being pressed by the stop block 22. The side of the clamping plate 23 away from the stop block 22 is fixedly connected to a stop rod 24 inserted into the installation rod 3. The interior of the magnetic head 2 is provided with a return spring 26 that is movably connected to the stop rod 24. The return spring 26 is used to enable the clamping plate 23 to drive the stop rod 24 to return to the away position. After that, the stop rod 24 drives the stop head 27 to press against the pair of protruding nails 31, so that the protruding nails 31 are always protruding outside the installation rod 3.

[0028] The anti-loosening mechanism further includes a pair of protruding pins 31 slidably connected to the mounting rod 3. The ends of the protruding pins 31 inserted into the mounting rod 3 are each sleeved with a push spring 33. The push spring 33 ensures that the protruding pins 31 are always retracted into the mounting rod 3 when not abutted by the abutment 27. One end of the push spring 33 is fixedly connected to a snap ring 32, and the other end of the push spring 33 is fixedly connected to the inner wall of the mounting rod 3. The ends of the protruding pins 31 closest to the abutment 27 are each fixedly sleeved with a snap ring 32 to prevent the protruding pins 31 from falling out of the mounting rod 3. The end of the abutment rod 24 away from the clamping plate 23 is fixedly connected to the abutment 27 that abuts the protruding pin 31. The end of the abutment rod 24 closest to the abutment 27 is provided with a slot 25 for retracting the protruding pin 31 into the mounting rod 3.

[0029] Furthermore, one end of the installation rod 3 that is away from the magnetic head 2 and inserted into the strip sound insulation cotton 11 and the arc sound insulation cotton 12 is provided with a conical tip 34. The function of the conical tip 34 is to make it easier to insert the installation rod 3 into the strip sound insulation cotton 11 and the arc sound insulation cotton 12.

[0030] In this embodiment, when a cockpit with built-in sound insulation cotton is required, Figure 2 To retract, simply remove the multiple strips of sound insulation 11 and arcs of sound insulation 12 from the outer walls of the metal backplate 13 and metal top plate 14. The magnetic head 2, which attracts the metal backplate 13 and metal top plate 14, allows for quick assembly and disassembly of the strips of sound insulation 11 and arcs of sound insulation 12. During this process, no toxic gases are generated that could harm the driver's health in the cockpit, and no difficult-to-dispose residue is left after disassembly. To recycle the mounting rod 3 and magnetic head 2 inserted into the strips of sound insulation 11 and arcs of sound insulation 12, simply push the button rod 21 into the magnetic head 2. The end of the button rod 21 inserted into the magnetic head 2 will drive the block 22 to press against the latch plate 23 inside the magnetic head 2. The latch plate 23, in turn, drives the rod 24, the slot 25, and the head 27 to move until the rod 24 drives the slot 25 to the position of the protruding pin 31. At this point, the snap ring 32, through the elastic thrust of the push spring 33, drives the protruding pin 31 into the corresponding retaining groove 25. When the protruding pin 31 is fully retracted into the mounting rod 3, the magnetic head 2 is pulled out of the strip-shaped sound insulation cotton 11 and the arc-shaped sound insulation cotton 12. The magnetic head 2 now drives the mounting rod 3 to be easily removed from the strip-shaped sound insulation cotton 11 and the arc-shaped sound insulation cotton 12. Conversely, to insert the mounting rod 3 into the strip-shaped sound insulation cotton 11 and the arc-shaped sound insulation cotton 12, simply reverse the above steps, which will not be repeated here.

[0031] The preferred embodiments of the present invention described above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A cockpit with built-in sound insulation cotton, comprising a cockpit body (1), wherein the cockpit body (1) is provided with a metal back plate (13) and a metal top plate (14), characterized in that: Also includes: Strip-shaped sound insulation cotton (11) and arc-shaped sound insulation cotton (12) are movably installed in the cockpit body (1) and correspond to the metal back plate (13) and the metal top plate (14); An installation rod (3) is inserted into the strip-shaped sound insulation cotton (11) and the arc-shaped sound insulation cotton (12), and one end of the installation rod (3) that is out of the strip-shaped sound insulation cotton (11) and the arc-shaped sound insulation cotton (12) is fixedly connected to a magnetic suction head (2) that sucks the metal back plate (13) and the metal top plate (14); An anti-loosening mechanism is provided inside the magnetic head (2) and the mounting rod (3), which prevents the mounting rod (3) from coming out of the strip-shaped sound insulation cotton (11) and the arc-shaped sound insulation cotton (12) after being manually pressed.

2. The cockpit with embedded sound insulation cotton according to claim 1, characterized in that: The anti-loosening mechanism comprises a pair of button rods (21) slidably connected in the magnetic head (2), one end of the button rods (21) inserted in the magnetic head (2) is fixedly connected to a stop block (22), the interior of the magnetic head (2) is provided with a card plate (23) which moves in the direction of the mounting plug rod (3) after being pressed by the stop block (22), the side of the card plate (23) away from the stop block (22) is fixedly connected to a stop rod (24) inserted in the mounting plug rod (3), and the interior of the magnetic head (2) is provided with a reset spring (26) which is movably sleeved with the stop rod (24).

3. The cockpit with embedded sound insulation cotton according to claim 2, characterized in that: The anti-loosening mechanism further comprises a pair of protruding nails (31) slidably connected to the installation plug rod (3); an end of the push rod (24) away from the clamping plate (23) is fixedly connected to a butt head (27) that butts against the protruding nails (31); an end of the push rod (24) close to the butt head (27) is provided with a slot (25) for the protruding nail (31) to be retracted into the installation plug rod (3).

4. The cockpit with embedded sound insulation cotton according to claim 3, characterized in that: One end of the protruding nail (31) close to the butt head (27) is fixedly sleeved with a snap ring (32) for preventing the protruding nail (31) from falling off the mounting rod (3).

5. The cockpit with embedded sound insulation cotton according to claim 4, characterized in that: One end of the protruding nail (31) inserted into the installation rod (3) is sleeved with a push spring (33), one end of the push spring (33) is fixedly connected to the clamping ring (32), and the other end of the push spring (33) is fixedly connected to the inner wall of the installation rod (3).

6. The cockpit with embedded sound insulation cotton according to claim 1, characterized in that: The installation rod (3) is provided with a conical tip (34) at one end thereof which is away from the magnetic head (2) and inserted into the strip-shaped sound insulation cotton (11) and the arc-shaped sound insulation cotton (12).

7. The cockpit with embedded sound insulation cotton according to claim 3, characterized in that: The button rod (21), the stop block (22) and the protruding nail (31) are symmetrically arranged on both sides of the clamping plate (23).