Remote monitoring device for magnetic suspension blower
By setting up the inverter and PLC cabinet on the magnetic levitation blower, combined with sensors and heat dissipation mechanism, the problem that existing devices cannot monitor the air flow, temperature and pressure in real time is solved, and the comprehensive monitoring of the magnetic levitation blower and the failure rate reduction of the magnetic levitation blower is achieved.
Patent Information
- Application Number
- CN202422807742.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing devices cannot monitor the air flow, temperature and pressure parameters in the inlet and outlet of the magnetic levitation blower, which affects the stability and failure rate of processing and production.
A remote monitoring device for magnetic levitation blower is designed, including a magnetic levitation blower cabinet, a frequency converter cabinet and a PLC cabinet. The sensor is connected to the frequency converter. The magnetic levitation blower body is controlled through the frequency converter and equipped with a heat dissipation mechanism to realize real-time monitoring and control of air flow, temperature and pressure.
It realizes comprehensive monitoring of the working status of the magnetic levitation blower, reduces the failure rate, and improves the service life and working performance of the equipment.
Smart Images

Figure CN223241687U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blower monitoring, in particular to a remote monitoring device for a magnetic suspension blower. Background Art
[0002] The magnetic levitation blower is a mechanical device for conveying gas. It utilizes core technologies such as magnetic bearings, a three-dimensional flow impeller, a high-speed permanent magnet synchronous motor, efficient inverter speed regulation, and intelligent monitoring and control. During startup, the blower first levitates and then rotates, creating a frictionless, lubrication-free system. The three-dimensional flow impeller is directly connected to the rotor, resulting in zero transmission losses. This high-tech, green, energy-saving, and environmentally friendly product is a result. The magnetic levitation blower utilizes contactless, frictionless magnetic bearings and a high-speed, high-power permanent magnet synchronous motor to directly drive the high-efficiency fluid impeller. This overcomes the shortcomings of traditional blowers and air suspension blowers, offering advantages such as high efficiency, low noise, minimal malfunctions, and the absence of a lubrication system.
[0003] In actual production, there are very high requirements for the stability and failure rate of magnetic levitation blowers. The existing devices are unable to monitor and control the air flow, temperature, pressure, etc. at the inlet and outlet of the magnetic levitation blower, thereby monitoring the working status of the magnetic levitation blower in real time, affecting processing and production.
[0004] Based on this, a remote monitoring device for a magnetic levitation blower is now provided, which can eliminate the disadvantages of the existing device. Utility Model Content
[0005] The purpose of the utility model is to provide a remote monitoring device for a magnetic levitation blower to solve the problem that the existing device cannot monitor and control the air flow, temperature, pressure, etc. at the inlet and outlet of the magnetic levitation blower, thereby monitoring the working status of the magnetic levitation blower in real time, affecting processing and production.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A remote monitoring device for a magnetic levitation blower comprises a magnetic levitation blower cabinet, wherein a magnetic levitation blower body is arranged in the magnetic levitation blower cabinet, a frequency converter cabinet is arranged on one side of the magnetic levitation blower cabinet, a PLC cabinet is arranged on one side of the frequency converter cabinet, a frequency converter is placed in the frequency converter cabinet, the PLC cabinet is connected to a sensor on the magnetic levitation blower body, the PLC cabinet controls the magnetic levitation blower body via the frequency converter in the frequency converter cabinet, and a heat dissipation mechanism is arranged in the magnetic levitation blower cabinet.
[0008] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0009] In an optional solution: the heat dissipation mechanism includes a fan, the fan is located on both sides of the magnetic suspension blower cabinet, and a dust cover is provided on the outside of the fan.
[0010] In an optional solution: a thermometer is provided on the inner wall of the magnetic suspension blower cabinet, located on one side of the blower.
[0011] In an optional solution: a first temperature sensor and a first pressure sensor are provided at the inlet of the magnetic levitation blower body.
[0012] In an optional solution: a second temperature sensor, a second pressure sensor and a flow sensor are provided at the outlet of the magnetic levitation blower body.
[0013] In an optional solution: a third temperature sensor is provided at the front bearing of the magnetic levitation blower body, a fourth temperature sensor is provided at the axial bearing of the magnetic levitation blower body, and a displacement sensor is provided at the main shaft inside the magnetic levitation blower body.
[0014] In an optional solution: a fifth temperature sensor is provided on the upper surface of the magnetic levitation blower body.
[0015] In an optional solution: a sixth temperature sensor is provided at the rear bearing on the magnetic levitation blower body.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] The utility model is provided with a frequency converter cabinet on one side of the magnetic levitation blower cabinet, a PLC cabinet on the other side of the frequency converter cabinet, a frequency converter is placed in the frequency converter cabinet, the PLC cabinet is connected to a sensor on the magnetic levitation blower body, the PLC cabinet controls the magnetic levitation blower body through the frequency converter in the frequency converter cabinet, a heat dissipation mechanism is provided in the magnetic levitation blower cabinet, and the air flow, temperature, pressure, etc. at the inlet and outlet of the magnetic levitation blower can be monitored and controlled, thereby performing real-time monitoring of the working state of the magnetic levitation blower, and the heat dissipation mechanism can reduce the temperature in the magnetic levitation blower cabinet and improve the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the main structure of the magnetic levitation blower of the present utility model.
[0019] Figure 2 This is a schematic diagram of the structure of the frequency converter cabinet of the present utility model.
[0020] Figure 3 This is a schematic structural diagram of the heat dissipation mechanism of the present utility model.
[0021] Notes on the accompanying drawings: 1. Magnetic levitation blower cabinet; 2. Frequency converter cabinet; 3. PLC cabinet; 4. Fan; 5. Dust cover; 6. Thermometer; 7. Magnetic levitation blower body; 8. Inlet; 9. Outlet; 10. First temperature sensor; 11. First pressure sensor; 12. Second temperature sensor; 13. Second pressure sensor; 14. Flow sensor; 15. Third temperature sensor; 16. Fourth temperature sensor; 17. Displacement sensor; 18. Fifth temperature sensor; 19. Sixth temperature sensor; 20. Front bearing; 21. Axial bearing; 22. Main shaft; 23. Rear bearing. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
[0023] In one embodiment, Figure 1-Figure 3 As shown, a remote monitoring device for a magnetic levitation blower includes a magnetic levitation blower cabinet 1, a magnetic levitation blower body 7 is arranged in the magnetic levitation blower cabinet 1, a frequency converter cabinet 2 is arranged on one side of the magnetic levitation blower cabinet 1, a PLC cabinet 3 is arranged on one side of the frequency converter cabinet 2, a frequency converter is placed in the frequency converter cabinet 2, the PLC cabinet 3 is connected to the sensor on the magnetic levitation blower body 7, the PLC cabinet 3 controls the magnetic levitation blower body 7 through the frequency converter in the frequency converter cabinet 2, a heat dissipation mechanism is provided in the magnetic levitation blower cabinet 1, which can monitor and control the air flow, temperature, pressure, etc. at the inlet and outlet of the magnetic levitation blower, thereby monitoring the working status of the magnetic levitation blower in real time, and the heat dissipation mechanism can reduce the temperature inside the magnetic levitation blower cabinet 1.
[0024] In one embodiment, Figure 3 As shown, the heat dissipation mechanism includes a fan 4, which is located on both sides of the magnetic levitation blower cabinet 1. A dust cover 5 is provided on the outside of the fan 4. Starting the fan 4 can improve the air flow inside the magnetic levitation blower cabinet 1 and reduce internal heat.
[0025] In one embodiment, Figure 3 As shown, a thermometer 6 is provided on the inner wall of the magnetic levitation blower cabinet 1 on one side of the fan 4 , and the temperature inside the magnetic levitation blower cabinet 1 can be detected by the thermometer 6 .
[0026] In one embodiment, Figure 1 As shown, a first temperature sensor 10 and a first pressure sensor 11 are provided at the inlet 8 on the magnetic levitation blower body 7. The first temperature sensor 10 can detect the temperature of the inlet 8 of the magnetic levitation blower body 7, and the first pressure sensor 11 can detect the pressure at the inlet 8.
[0027] In one embodiment, Figure 1 As shown, a second temperature sensor 12 , a second pressure sensor 13 and a flow sensor 14 are provided at the outlet 9 on the magnetic levitation blower body 7 , so as to detect the temperature, pressure and flow at the outlet 9 of the magnetic levitation blower body 7 .
[0028] In one embodiment, Figure 1 As shown, a third temperature sensor 15 is provided at the front bearing 20 of the magnetic levitation blower body 7, a fourth temperature sensor 16 is provided at the axial bearing 21 of the magnetic levitation blower body 7, and a displacement sensor 17 is provided at the main shaft 22 in the magnetic levitation blower body 7. The third temperature sensor 15 and the fourth temperature sensor 16 can respectively detect the temperatures of the front bearing 20 and the axial bearing 21 for real-time monitoring, and the displacement sensor 17 can detect the axial and radial displacements of the main shaft during operation.
[0029] In one embodiment, Figure 1 As shown, a fifth temperature sensor 18 is provided on the upper surface of the magnetic levitation blower body 7 , and the fifth temperature sensor 18 can detect the motor temperature inside the magnetic levitation blower body 7 .
[0030] In one embodiment, Figure 1 As shown, a sixth temperature sensor 19 is provided at the rear bearing 23 on the magnetic levitation blower body 7 , and the sixth temperature sensor monitors the temperature of the rear bearing 23 in real time.
[0031] The above embodiment discloses a remote monitoring device for a magnetic levitation blower. When in use, the magnetic levitation blower, inverter and PLC cabinet 3 are encapsulated in an integrated and modular design. The monitoring signals of various sensors and the control signals of the inverter can be connected to the PLC cabinet 3 with the shortest distance. The PLC cabinet 3 can be used by on-site operators to monitor the working status of the magnetic levitation blower and control the inverter on site, and upload the data of the shaft vibration trajectory to a PC for monitoring. Remote monitoring and parameter adjustment can also be implemented through the Internet or radio. The temperature detection effect inside the magnetic levitation blower cabinet 1 can be achieved through the thermometer 6, so that the working status of the magnetic levitation blower can be effectively and comprehensively monitored and controlled, the failure rate can be minimized, and the working performance of the equipment can be improved.
[0032] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.
Claims
1. A remote monitoring device for a magnetic levitation blower, comprising a magnetic levitation blower cabinet (1), wherein a magnetic levitation blower body (7) is arranged in the magnetic levitation blower cabinet (1), characterized in that: A frequency converter cabinet (2) is provided on one side of the magnetic levitation blower cabinet (1), a PLC cabinet (3) is provided on one side of the frequency converter cabinet (2), a frequency converter is placed in the frequency converter cabinet (2), the PLC cabinet (3) is connected to a sensor on a magnetic levitation blower body (7), the PLC cabinet (3) controls the magnetic levitation blower body (7) via the frequency converter in the frequency converter cabinet (2), and a heat dissipation mechanism is provided in the magnetic levitation blower cabinet (1).
2. The remote monitoring device for a magnetic levitation blower according to claim 1, characterized in that: The heat dissipation mechanism comprises a fan (4), the fan (4) being located on both sides of the magnetic suspension blower cabinet (1), and a dust cover (5) being provided on the outside of the fan (4).
3. The remote monitoring device for a magnetic levitation blower according to claim 2, characterized in that: A thermometer (6) is provided on the inner wall of the magnetic suspension blower cabinet (1) on one side of the blower (4).
4. The remote monitoring device for a magnetic levitation blower according to claim 1, characterized in that: A first temperature sensor (10) and a first pressure sensor (11) are provided at the inlet (8) on the magnetic suspension blower body (7).
5. The remote monitoring device for a magnetic levitation blower according to claim 1, characterized in that: A second temperature sensor (12), a second pressure sensor (13) and a flow sensor (14) are provided at the outlet (9) on the magnetic suspension blower body (7).
6. The remote monitoring device for a magnetic levitation blower according to claim 1, characterized in that: A third temperature sensor (15) is provided at the front bearing (20) of the magnetic levitation blower body (7), a fourth temperature sensor (16) is provided at the axial bearing (21) of the magnetic levitation blower body (7), and a displacement sensor (17) is provided at the main shaft (22) inside the magnetic levitation blower body (7).
7. The remote monitoring device for a magnetic levitation blower according to claim 1, characterized in that: A fifth temperature sensor (18) is provided on the upper surface of the magnetic suspension blower body (7).
8. The remote monitoring device for a magnetic levitation blower according to claim 1, characterized in that: A sixth temperature sensor (19) is provided at the rear bearing (23) on the magnetic suspension blower body (7).