Chain type transmission assembly of high-elasticity polyurethane damping material 18-station rotary table production line
By setting a notch and a rotatable baffle on the top of the sprocket box, the problem of inconvenience in adding lubricant oil in the sprocket box is solved, convenient addition of lubricant oil and protection of the sprocket box are achieved, and the stable operation and equipment life of the 18-station turntable production line is ensured.
Patent Information
- Application Number
- CN202422639118.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing closed structure of the sprocket box results in inconvenient addition of lubricating oil, making it difficult to effectively lubricate the sprockets and chains, affecting the stable operation of the production line and the equipment life.
A notch is provided on the top of the sprocket box, and a rotatable baffle, gear and tooth seat assembly are equipped. Lubricating oil is added through the notch, and the elastic action of the spring is used to close the gap. The lever controls the opening and closing of the baffle, simplifying lubrication operation.
It improves the convenience of adding lubricant, ensures the stable use of chains and other structures, protects the sprocket from external foreign objects, extends the service life of the equipment, and ensures the stable operation of the production line.
Smart Images

Figure CN223241992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transmission equipment, in particular to a chain transmission component of an 18-station turntable production line of high-elasticity polyurethane damping material. Background Art
[0002] Polyurethane foam elastic cushion is a microporous polyurethane elastomer with performance between elastomers and foam materials, density between foam and solid materials, pore size of 0.1-10μm, relatively uniform pore size distribution, good energy absorption and cushioning performance, and can be used as a vibration damping material in rail transit vibration damping pads and building vibration reduction projects; the 18-station turntable production line is an efficient and highly automated production equipment. In the production process of polyurethane foam elastic cushion, the 18-station turntable production line is required to cast high-elasticity polyurethane damping materials; the turntable production line is continuous (on the move), and 18 sets of pneumatic mold frames can be placed on the turntable to realize the production of polyurethane foam elastic cushion. It has a compact structure and is easy and safe to operate and maintain. The mold temperature controller for heating is placed between the mold frame stations, and the temperature control water and cables are connected with hoses.
[0003] The main drive of the 18-station turntable production line adopts chain drive, that is, the entire turntable production line is driven by a variable frequency reduction motor with a brake through a sprocket box. The sprocket box is the core component that drives the entire turntable production line, and its importance is self-evident. In order to ensure the smooth operation of the production line and extend the service life of the equipment, the maintenance of the sprocket assembly is particularly important. Among them, adding lubricating oil is an indispensable part of maintenance work, which can reduce the friction between the sprocket and the chain, reduce wear and improve transmission efficiency. However, in actual operation, most of the existing sprocket boxes adopt a closed structure, which undoubtedly brings great inconvenience to the addition of lubricating oil to the sprocket. Since the sprocket box is enclosed inside, it is difficult for the operator to directly contact the sprocket assembly, which in turn brings difficulties to the oil addition work. In view of this, we propose a chain drive assembly for the 18-station turntable production line with high elasticity polyurethane damping material. Utility Model Content
[0004] The purpose of the utility model is to provide a chain transmission assembly for an 18-station turntable production line of high-elasticity polyurethane damping material to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] The chain drive assembly of the 18-station turntable production line for high-elastic polyurethane damping material includes a sprocket box with an open rear end and a notch on the top for adding oil. A bracket is fixed to the upper front side wall of the sprocket box, and a gear is rotatably installed in the opening of the bracket. The gear is coaxially keyed to a connecting shaft, and a gear seat is meshed below the gear. A guide rod is passed through the gear seat, and both ends of the guide rod are sleeved with springs for pressing against the gear seat. A support plate is fixed to the rear end of the connecting shaft, and a baffle is fixed to the top of the support plate to close the notch.
[0007] A motor is installed below the front end of the sprocket box; two symmetrical sprockets are rotatably installed in the opening of the rear end of the sprocket box, and a chain is engaged between the two sprockets; the output shaft of the motor is coaxially keyed to the sprocket located below.
[0008] As a preferred technical solution of the present invention, the sprocket located above is coaxially keyed to a transmission shaft, and a keyway is provided on an outer wall of the transmission shaft.
[0009] As a preferred technical solution of the present invention, the top of the sprocket box is arc-shaped, the overall shape of the baffle is arc-shaped, and the bottom end surface of the baffle is in contact with the top of the sprocket box.
[0010] As a preferred technical solution of the present invention, the baffle and the support plate are an integrally formed structure, and the width of the baffle is greater than the width of the notch.
[0011] As a preferred technical solution of the present invention, the overall shape of the bracket is U-shaped, and the bracket is fixedly connected to the outer wall of the sprocket box by bolts.
[0012] As a preferred technical solution of the present invention, two connecting blocks are fixed to the outer walls of both sides of the sprocket box at the rear end, and the outer walls of the connecting blocks are provided with fixing holes.
[0013] As a preferred technical solution of the present invention, a shift rod is fixed to the top of the baffle, and the shift rod is fixedly connected to the baffle by bolts.
[0014] As a preferred technical solution of the present invention, the front end of the connecting shaft is rotatably connected to the bracket via a bearing, and the rear end of the connecting shaft is rotatably connected to the sprocket box via a bearing.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. Sprocket box: A notch is set on the top of the sprocket box, which makes it easy to add lubricating oil to the sprocket and chain. This design improves the convenience of adding lubricating oil. By adding lubricating oil, the stable use of the chain and other structures is guaranteed, the normal use of the sprocket box is guaranteed, and the stable use of the 18-station turntable production line is guaranteed. At the same time, a rotatable baffle is set at the notch. Under the cover of the baffle, foreign matter from the outside can be prevented from entering the sprocket box, thereby protecting the sprocket and other parts.
[0017] 2. By setting up components such as gears and racks, under the elastic action of the spring, the baffle can always close the gap. When the lever is turned, it is conducive to pushing the baffle to shift to expose the gap. This design improves the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the overall explosion structure of the utility model;
[0020] Figure 3 This is a schematic structural diagram of the sprocket box in the utility model;
[0021] Figure 4 It is a partial structural diagram of the utility model;
[0022] In the picture:
[0023] 1. Sprocket case; 10. Notch; 11. Bracket; 12. Connecting block; 120. Fixing hole; 13. Gear; 130. Connecting shaft; 14. Gear seat; 15. Guide rod; 16. Spring; 17. Support plate; 18. Baffle; 180. Shift lever;
[0024] 2. Motor;
[0025] 3. Sprocket; 30. Drive shaft; 300. Keyway;
[0026] 4. Chain. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] This embodiment provides a technical solution:
[0029] See also Figure 1-Figure 4 As shown, the chain transmission assembly of the high-elastic polyurethane damping material 18-station turntable production line includes a sprocket box 1 with an opening on the rear end face, and a notch 10 for adding engine oil is opened on the top of the sprocket box 1; a bracket 11 is fixed at the upper part of the front side wall of the sprocket box 1, and a gear 13 is rotatably installed in the opening of the bracket 11, and a connecting shaft 130 is coaxially keyed at the gear 13, and a tooth seat 14 is meshed at the bottom of the gear 13, and a guide rod 15 is passed through the tooth seat 14, and springs 16 for pressing against the tooth seat 14 are provided at both ends of the guide rod 15; a support plate 17 is fixed at the rear end of the connecting shaft 130, and a baffle 18 for closing the notch 10 is fixed at the top of the support plate 17; a motor 2 is installed at the lower part of the front end face of the sprocket box 1; two symmetrical sprockets 3 are rotatably installed in the opening of the rear end face of the sprocket box 1, and a chain 4 is meshed between the two sprockets 3; the output shaft of the motor 2 is coaxially keyed with the sprocket 3 located below.
[0030] In this embodiment, the transmission shaft 30 is coaxially keyed to the upper sprocket 3, and a keyway 300 is provided on the outer wall of the transmission shaft 30. The transmission shaft 30 and the keyway 300 facilitate connection of the transmission shaft 30 with the transmission mechanism of the 18-station turntable production line, thereby facilitating transmission.
[0031] In this embodiment, the top of the sprocket box 1 is arc-shaped, the overall shape of the baffle 18 is arc-shaped, and the bottom end surface of the baffle 18 is in contact with the top of the sprocket box 1. This design ensures that the baffle 18 has a sealing effect on the gap 10.
[0032] In this embodiment, the baffle 18 and the support plate 17 are integrally formed, and the width of the baffle 18 is greater than the width of the notch 10. The integrally formed baffle 18 and support plate 17 have better connection strength, ensuring the service life of the baffle 18 and support plate 17, and the baffle 18 can better seal the notch 10.
[0033] In this embodiment, the overall shape of the bracket 11 is U-shaped, and the bracket 11 is fixedly connected to the outer wall of the sprocket box 1 by bolts. The U-shaped design provides a stable support for the connecting shaft 130, and the bolt fixing method ensures the installation reliability of the bracket 11.
[0034] In this embodiment, two connecting blocks 12 are fixed to the rear end of the outer walls of both sides of the sprocket box 1, and the outer walls of the connecting blocks 12 are provided with fixing holes 120. The setting of the fixing holes 120 facilitates the insertion of bolts, thereby facilitating the installation and fixing of the sprocket box 1 to the fixed platform by bolts.
[0035] In this embodiment, a lever 180 is fixed to the top of the baffle 18, and the lever 180 is fixedly connected to the baffle 18 by bolts. The lever 180 facilitates the movement of the baffle 18, thereby facilitating the movement of the baffle 18 to expose the gap 10.
[0036] In this embodiment, the front end of the connecting shaft 130 is rotatably connected to the bracket 11 through a bearing, and the rear end of the connecting shaft 130 is rotatably connected to the sprocket box 1 through a bearing. This design ensures the stability and smoothness of the connecting shaft 130 and the gear 13 when rotating.
[0037] It should be added that the sprocket 3 and chain 4 in this embodiment are both made of alloy steel. Alloy steel has stronger wear resistance, corrosion resistance, high temperature resistance and other properties, and is suitable for more severe working environments. The use of this material ensures the service life of the sprocket 3 and chain 4.
[0038] It is worth noting that the motor 2 involved in this embodiment is an existing conventional technology and will not be described in detail here.
[0039] During specific use, the user first pushes the lever 180 to move to one side, and the lever 180 drives the baffle 18 to move to one side. At this time, the baffle 18 drives the support plate 17 to rotate, and the connecting shaft 130 rotates and drives the gear 13 to rotate. Because the gear 13 is engaged with the gear seat 14, the gear seat 14 moves to one side, and the spring 16 on one side is compressed by the gear seat 14. When the baffle 18 disengages from the notch 10, the user stops pushing the lever 180, and finally the user pours engine oil onto the chain 4 through the notch 10.
[0040] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A chain drive assembly for an 18-station turntable production line of high-elastic polyurethane damping material, comprising a sprocket box (1) with an open rear end face, characterized in that: A notch (10) for adding engine oil is provided on the top of the sprocket box (1); a bracket (11) is fixed above the front side wall of the sprocket box (1); a gear (13) is rotatably mounted in the opening of the bracket (11); a connecting shaft (130) is coaxially keyed to the gear (13); a tooth seat (14) is meshed with the lower portion of the gear (13); a guide rod (15) is passed through the tooth seat (14); springs (16) for pressing against the tooth seat (14) are sleeved at both ends of the guide rod (15); a support plate (17) is fixed to the rear end of the connecting shaft (130); a baffle (18) for closing the notch (10) is fixed to the top end of the support plate (17); A motor (2) is installed below the front end face of the sprocket box (1); two symmetrical sprockets (3) are rotatably installed in the opening of the rear end face of the sprocket box (1), and a chain (4) is engaged between the two sprockets (3); the output shaft of the motor (2) is coaxially keyed to the sprocket (3) located below.
2. The chain transmission assembly of the 18-station turntable production line for high-elasticity polyurethane damping material according to claim 1, characterized in that: The sprocket (3) located above is coaxially keyed to a transmission shaft (30), and a keyway (300) is provided on an outer wall of the transmission shaft (30).
3. The chain transmission assembly of the 18-station turntable production line for high-elasticity polyurethane damping material according to claim 1, characterized in that: The top of the sprocket box (1) is arc-shaped, the overall shape of the baffle (18) is arc-shaped, and the bottom end surface of the baffle (18) is in contact with the top of the sprocket box (1).
4. The chain transmission assembly of the 18-station turntable production line for high-elasticity polyurethane damping material according to claim 1, characterized in that: The baffle (18) and the support plate (17) are an integrally formed structure, and the width of the baffle (18) is greater than the width of the notch (10).
5. The chain transmission assembly of the 18-station turntable production line for high-elasticity polyurethane damping material according to claim 1, characterized in that: The overall shape of the bracket (11) is U-shaped, and the bracket (11) is fixedly connected to the outer wall of the sprocket box (1) via bolts.
6. The chain transmission assembly of the 18-station turntable production line for high-elasticity polyurethane damping material according to claim 1, characterized in that: Two connecting blocks (12) are fixed to the outer walls of both sides of the sprocket box (1) at the rear end, and fixing holes (120) are provided on the outer walls of the connecting blocks (12).
7. The chain transmission assembly of the 18-station turntable production line for high-elasticity polyurethane damping material according to claim 1, characterized in that: A shift rod (180) is fixed to the top of the baffle (18), and the shift rod (180) is fixedly connected to the baffle (18) via bolts.
8. The chain transmission assembly of the 18-station turntable production line for high-elasticity polyurethane damping material according to claim 1, characterized in that: The front end of the connecting shaft (130) is rotatably connected to the bracket (11) via a bearing, and the rear end of the connecting shaft (130) is rotatably connected to the sprocket box (1) via a bearing.