Novel compensator for blast furnace air supply

The improved positioning mechanism simplifies the pipeline adjustment of the corrugated compensator, solves the laborious and inefficient problems in the prior art, and realizes the convenient and flexible adjustment of the blast furnace air supply compensator.

CN223242372UActive Publication Date: 2025-08-19LUOHE TAINUO METALLURGICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422889178.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-08-19
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing corrugated compensators require rotation and tightening of multiple bolts to adjust the length of the pipe, resulting in laborious and inefficient operation and reduced practicality.

Method used

The structural design includes a compensator connecting pipe, corrugated pipe and fixed flange. The sliding ring and connecting ring are driven by the positioning handle in the positioning mechanism to rotate, thereby realizing the rotation of the threaded rod, simplifying the expansion and retraction adjustment of the pipe.

Benefits of technology

The convenience and labor-saving of pipeline expansion and retraction adjustment are achieved, the operation flexibility and practicality are improved, and the installation and adjustment efficiency of blast furnace air supply compensator is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline auxiliary devices, and discloses a novel compensator for blast furnace air supply, which comprises two compensator connecting pipes, a corrugated pipe and two fixing flanges, the corrugated pipe is fixedly connected between the two compensator connecting pipes, the two fixing flanges are fixedly sleeved at two opposite ends of the two compensator connecting pipes, and the two compensator connecting pipes are fixedly connected with the corrugated pipe. According to the novel compensator for blast furnace air supply, expansion and contraction of a pipeline of the compensator are achieved, adjustment is convenient and rapid, and compared with a traditional mode that adjustment is conducted through a bolt compensation pull rod, more labor is saved, and adjustment is more rapid; adjustment can be achieved only by rotating the positioning handle, operation is more flexible, then installation and adjustment of the novel compensator for blast furnace air supply are facilitated, and the practicability and flexibility of the novel compensator for blast furnace air supply are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline auxiliary devices, in particular to a novel compensator for blast furnace air supply. Background Art

[0002] A bellows compensator is a compensating element that utilizes the effective expansion and contraction of the bellows as its working body to absorb dimensional changes in pipelines, ducts, containers, etc. caused by thermal expansion and contraction, or to compensate for axial, lateral, and angular displacements of pipelines, ducts, containers, etc. Among them, the blast furnace air inlet device is a device that delivers hot air at nearly 1300°C in the hot blast pipe into the blast furnace through the tuyere sleeve. During the installation of the blast furnace air inlet device, a bellows compensator is required to absorb dimensional changes in the air inlet device caused by thermal expansion and contraction, blast furnace deformation, etc. Among them, due to the high operating temperature of the blast furnace air inlet device, the corrugated compensator used in the blast furnace air inlet device is installed with a lining made of refractory material. In order to avoid damage to the lining inside the compensator when the compensator is deformed, the lining is set to a split type. There is a movable gap between the two parts of the lining to provide a movable margin for the compensator when it is deformed, thereby avoiding damage to the lining made of refractory material.

[0003] However, the existing bellows compensators are generally installed on the compensation rods by using bolt threads, and the position of the bolts is rotated to achieve the expansion and contraction of the bellows compensator pipe. However, the bellows compensator is generally provided with multiple bolt compensation rods, which makes it necessary to rotate and tighten more bolts to adjust the length of the bellows compensator pipe, which is not only laborious but also makes the efficiency of adjusting the length of the bellows compensator pipe slow, thereby reducing the practicality of the bellows compensator. Utility Model Content

[0004] (1) Technical problems solved

[0005] In response to the deficiencies in the prior art, the utility model provides a new compensator for blast furnace air supply, which solves the problem that the existing corrugated compensators are generally installed on the compensating rods by means of bolt threads, and the position of the bolts is rotated to achieve the expansion and contraction of the corrugated compensator pipe. However, generally, a plurality of bolt compensating rods are provided for the corrugated compensator, which makes it necessary to rotate and tighten more bolts to adjust the length of the corrugated compensator pipe, which is not only laborious but also makes the efficiency of adjusting the length of the corrugated compensator pipe slow, thereby reducing the practicality of the corrugated compensator.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a new compensator for blast furnace air supply, comprising two compensator connecting pipes, a bellows and two fixing flanges, wherein the bellows is fixedly connected between the two compensator connecting pipes, and the two fixing flanges are fixedly sleeved on opposite ends of the two compensator connecting pipes;

[0008] Among them, four second support blocks are fixedly connected to the outer surface of the lower fixed flange;

[0009] Wherein, the four second support blocks are arranged in a central array;

[0010] Among them, a positioning mechanism is provided on the four second support blocks, and the positioning mechanism includes a first support block, a fixed gear, a threaded rod, a connecting gear ring, a sliding ring, a positioning handle, a rotating block and a rotating groove.

[0011] Preferably, the four rotation grooves are opened in the four second support blocks;

[0012] Among them, the four rotating blocks are slidingly sleeved in the four rotating grooves;

[0013] The four threaded rods are rotatably connected to the upper surfaces of the four second support blocks, and the lower ends of the four threaded rods are rotatably inserted into the four rotation grooves and fixedly connected to the outer surfaces of the four rotation blocks.

[0014] Preferably, the four first support blocks are fixedly connected to the outer surface of the fixing flange located on the upper side;

[0015] Wherein, the four first support blocks are threadedly sleeved on the outer surfaces of the four threaded rods;

[0016] Among them, the four first support blocks are also arranged in a central array.

[0017] Preferably, the four fixed gears are fixedly connected to the upper ends of the four threaded rods;

[0018] Wherein, the connecting gear ring is meshed and connected with four fixed gears;

[0019] The two sliding rings are fixedly connected to the upper and lower outer surfaces of the connecting gear ring.

[0020] Preferably, the four fixed gears are slidably connected between the two sliding rings;

[0021] The two positioning handles are fixedly connected to the upper surface of the sliding ring located on the upper side.

[0022] (3) Beneficial effects

[0023] Compared with the prior art, the present invention provides a new compensator for blast furnace air supply, which has the following beneficial effects:

[0024] 1. The new compensator for blast furnace air supply realizes the expansion and contraction of the compensator pipe, and the adjustment is convenient and quick. It is more labor-saving and faster than the traditional adjustment using bolt compensation rods. Adjustment can be achieved by simply turning the positioning handle, which is more flexible to operate, thereby facilitating the installation and adjustment of the new compensator for blast furnace air supply, thereby increasing the practicality and flexibility of the new compensator for blast furnace air supply.

[0025] 2. In the new compensator for blast furnace air supply, the rotating block and the rotating groove serve to connect the threaded rod and the second support block, so that the threaded rod can only rotate on the second support block and will not be separated from the second support block, thereby ensuring the expansion and contraction of the compensator pipe when the threaded rod rotates, thereby ensuring the practicality of the new compensator for blast furnace air supply.

[0026] 3. The new compensator for blast furnace air supply has two sliding rings that connect and support the connecting gear ring and the fixed gear. Because the four fixed gears are slidingly connected between the two sliding rings, the two sliding rings can prevent the connecting gear ring from falling due to gravity, thereby ensuring the normal engagement of the four fixed gears with the connecting gear ring, thereby ensuring the practicality of the new compensator for blast furnace air supply. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the overall structure of a new type of compensator for blast furnace air supply in the utility model;

[0028] Figure 2 This is a schematic diagram of the structure of the connecting gear ring of the utility model;

[0029] Figure 3 This is a schematic diagram of the fixed gear structure of the utility model;

[0030] Figure 4 This is a vertical cross-sectional view of the fixed gear of the utility model.

[0031] In the figure: 1. Compensator connecting pipe; 2. Fixed flange; 3. Bellows; 4. First support block; 5. Second support block; 6. Fixed gear; 7. Threaded rod; 8. Connecting gear ring; 9. Sliding ring; 10. Positioning handle; 11. Rotating block; 12. Rotating groove. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figure 1-4 , the utility model provides a new technical solution: a new compensator for blast furnace air supply, comprising two compensator connecting pipes 1, a bellows 3 and two fixing flanges 2;

[0034] Among them, the compensator connecting pipe 1, the bellows 3 and the two fixing flanges 2 are the existing structures of the existing bellows compensator, which are existing technologies and will not be described in detail here;

[0035] The bellows 3 is fixedly connected between the two compensator connecting pipes 1, and the two fixing flanges 2 are fixedly sleeved on the two opposite ends of the two compensator connecting pipes 1;

[0036] Among them, four second support blocks 5 are fixedly connected to the outer surface of the lower fixed flange 2;

[0037] Among them, the four second support blocks 5 are arranged in a central array;

[0038] Among them, a positioning mechanism is provided on the four second support blocks 5, and the positioning mechanism includes a first support block 4, a fixed gear 6, a threaded rod 7, a connecting gear ring 8, a sliding ring 9, a positioning handle 10, a rotating block 11 and a rotating groove 12.

[0039] Furthermore, four rotation slots 12 are provided in the four second support blocks 5;

[0040] Among them, the four rotating blocks 11 are slidably sleeved in the four rotating grooves 12;

[0041] The four threaded rods 7 are rotatably connected to the upper surfaces of the four second support blocks 5 , and the lower ends of the four threaded rods 7 are rotatably inserted into the four rotation grooves 12 and fixedly connected to the outer surfaces of the four rotation blocks 11 .

[0042] Furthermore, four first support blocks 4 are fixedly connected to the outer surface of the fixing flange 2 located on the upper side;

[0043] Among them, the four first support blocks 4 are threadedly sleeved on the outer surfaces of the four threaded rods 7;

[0044] The four first support blocks 4 are also arranged in a central array.

[0045] Furthermore, four fixed gears 6 are fixedly connected to the upper ends of four threaded rods 7;

[0046] Among them, the connecting gear ring 8 is meshed and connected with the four fixed gears 6;

[0047] The two sliding rings 9 are fixedly connected to the upper and lower outer surfaces of the connecting gear ring 8 .

[0048] Furthermore, the four fixed gears 6 are slidably connected between the two sliding rings 9;

[0049] The two positioning handles 10 are fixedly connected to the upper surface of the sliding ring 9 located on the upper side.

[0050] Furthermore, when in use, rotating the positioning handle 10 can drive the two sliding rings 9 and the connecting gear ring 8 to rotate. In this process, the connecting gear ring 8 drives the four fixed gears 6 to rotate, and then synchronously drives the threaded rod 7 to rotate. During the rotation of the threaded rod 7, the first support block 4 is driven to move up and down, and then the upper fixed flange 2 is synchronously driven to move up and down. In this process, the bellows 3 is stretched or compressed, thereby realizing the expansion and contraction of the compensator pipe. The adjustment is convenient and fast, which is more labor-saving and faster than the traditional adjustment using bolt compensation rods. The adjustment can be achieved by simply rotating the positioning handle 10, and the operation is more flexible, thereby facilitating the installation and adjustment of the new compensator for blast furnace air supply, thereby increasing the practicality and flexibility of the new compensator for blast furnace air supply.

[0051] Furthermore, in this solution, the rotating block 11 and the rotating groove 12 serve to connect the threaded rod 7 and the second support block 5, so that the threaded rod 7 can only rotate on the second support block 5 and will not be separated from the second support block 5, thereby ensuring the expansion and contraction of the compensator pipe when the threaded rod 7 rotates, thereby ensuring the practicality of the new compensator used for blast furnace air supply.

[0052] Furthermore, when in use, the two sliding rings 9 connect and support the connecting gear ring 8 and the fixed gear 6. Since the four fixed gears 6 are slidingly connected between the two sliding rings 9, the two sliding rings 9 can prevent the connecting gear ring 8 from falling due to gravity, thereby ensuring the normal engagement of the four fixed gears 6 with the connecting gear ring 8, thereby ensuring the practicality of the new compensator used for blast furnace air supply.

[0053] Working principle: When the device is used, the two sliding rings 9 and the connecting gear ring 8 can be driven to rotate by rotating the positioning handle 10. In this process, the connecting gear ring 8 drives the four fixed gears 6 to rotate, and then synchronously drives the threaded rod 7 to rotate. During the rotation of the threaded rod 7, it drives the first support block 4 to move up and down, and then synchronously drives the upper fixed flange 2 to move up and down. In this process, the bellows 3 is stretched or compressed, thereby realizing the expansion and contraction of the compensator pipe. The adjustment is convenient and fast, which is more labor-saving and faster than the traditional adjustment using bolt compensation rods. It only needs to rotate the positioning handle 10 to achieve adjustment, and the operation is more flexible, which facilitates the installation and adjustment of the new compensator used for blast furnace air supply, thereby increasing the practicality and flexibility of the new compensator used for blast furnace air supply.

[0054] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

[0055] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0056] In the description of this utility model, terms such as "greater than," "less than," and "exceed" are understood to exclude the number indicated, while terms such as "above," "below," and "within" are understood to include the number indicated. The terms "first" and "second" are used solely to distinguish technical features and are not to be construed as indicating or implying relative importance, or as implicitly specifying the number or order of the technical features indicated.

[0057] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

Claims

1. A novel compensator for blast furnace air supply, comprising two compensator connecting pipes (1), a bellows (3) and two fixing flanges (2), characterized in that: The bellows (3) is fixedly connected between the two compensator connecting pipes (1), and the two fixing flanges (2) are fixedly sleeved on the two opposite ends of the two compensator connecting pipes (1); Wherein, four second support blocks (5) are fixedly connected to the outer surface of the lower fixed flange (2); Wherein, the four second support blocks (5) are arranged in a central array; The four second support blocks (5) are provided with a positioning mechanism, which comprises a first support block (4), a fixed gear (6), a threaded rod (7), a connecting gear ring (8), a sliding ring (9), a positioning handle (10), a rotating block (11) and a rotating groove (12).

2. A new type of compensator for blast furnace air supply according to claim 1, characterized in that: The four rotating grooves (12) are provided in the four second supporting blocks (5); Wherein, four rotating blocks (11) are slidably sleeved in four rotating grooves (12); The four threaded rods (7) are rotatably connected to the upper surfaces of the four second support blocks (5), and the lower ends of the four threaded rods (7) are rotatably inserted into the four rotation grooves (12) and fixedly connected to the outer surfaces of the four rotation blocks (11).

3. A new type of compensator for blast furnace air supply according to claim 2, characterized in that: The four first support blocks (4) are fixedly connected to the outer surface of the fixing flange (2) located on the upper side; The four first support blocks (4) are threadedly sleeved on the outer surfaces of the four threaded rods (7); Among them, the four first support blocks (4) are also arranged in a central array.

4. A new type of compensator for blast furnace air supply according to claim 3, characterized in that: The four fixed gears (6) are fixedly connected to the upper ends of the four threaded rods (7); wherein the connecting gear ring (8) is meshedly connected with the four fixed gears (6); The two sliding rings (9) are fixedly connected to the upper and lower outer surfaces of the connecting gear ring (8).

5. A new type of compensator for blast furnace air supply according to claim 4, characterized in that: The four fixed gears (6) are slidably connected between the two sliding rings (9); The two positioning handles (10) are fixedly connected to the upper surface of the sliding ring (9) located on the upper side.