LED circular aluminum substrate
By designing the connection mechanism on the LED circular aluminum substrate, including frame, slide chute, baffle and trapezoidal block, the installation instability caused by the adsorption of debris on the magnet surface is solved, and a stable adsorption and installation of the aluminum substrate is achieved.
Patent Information
- Application Number
- CN202422520216.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-18
AI Technical Summary
During the installation process of LED round aluminum substrate, the magnet surface is prone to adsorbing fine metal debris, which makes it impossible to completely adsorb on the metal plate of the indoor roof, and it is prone to fall off.
A connecting mechanism is designed, including a frame, a chute, a baffle, a trapezoid and a magnet, to block the magnet from contact with debris through the frame, and to use the magnet's magnetic force to achieve vertical and horizontal movement for stable adsorption.
Effectively protect the magnet from small metal debris, ensure the stable installation of the aluminum substrate, avoid falling off, and improve installation stability and reliability.
Smart Images

Figure CN223242608U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of aluminum substrates, and specifically to a circular aluminum substrate for LEDs. Background Art
[0002] LED circular aluminum substrates are primarily used in the manufacture of LED lighting products. Their design aims to address the inconveniences encountered during the installation of traditional LED lighting products. Traditional LED lamp beads typically have long pins, which makes installation and soldering inconvenient. The emergence of LED circular aluminum substrates makes the installation process more convenient while also improving the protection of the LED lamp beads. The LED circular aluminum substrates have excellent heat dissipation properties, effectively dissipating the heat generated by the LED lamp beads during operation to ensure the normal operation of the lamp. The aluminum substrates have strong mechanical support properties, stably fixing and supporting the LED lamp beads, protecting them from external forces, thereby improving the stability and reliability of the lamp.
[0003] A metal plate is bolted to the indoor roof, and the LED circular aluminum substrate is installed on the metal plate reserved on the indoor roof by magnetic adsorption.
[0004] The magnets used to install the circular aluminum LED substrate are bonded to the outer surface. Due to the magnetic force of the magnets, small metal debris is easily adsorbed on the surface of the magnets. If the small metal debris is not cleaned up properly, the magnets will not be able to be completely adsorbed on the metal plate on the indoor roof when the circular aluminum LED substrate is magnetically installed. When vibration occurs in the building, it is easy to fall off. Utility Model Content
[0005] The purpose of the present application is to provide a circular aluminum substrate for LEDs to solve the problem raised in the above-mentioned background technology that small metal debris is easily adsorbed on the surface of the magnet. At this time, if the small metal debris is not cleaned up, when the circular aluminum substrate for LEDs is magnetically adsorbed and installed, the magnet cannot be completely adsorbed on the metal plate on the indoor roof, and it is easy to fall off when vibration occurs in the building.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a circular aluminum substrate for LED, comprising: an aluminum substrate body and a connecting mechanism, the connecting mechanism being arranged on the outer wall of the aluminum substrate body, the connecting mechanism comprising a frame adhered to the outer wall of the aluminum substrate body, a slide groove provided in the frame, and a baffle connected to the top of the frame by an axial rotation, the connecting mechanism also comprising a trapezoidal block No. 1 vertically slidably connected to the inside of the slide groove and a magnet bonded to the top of the trapezoidal block No. 1.
[0007] By adopting the above technical solution, the magnet can be protected when the aluminum substrate body is not installed to avoid contact with small metal debris.
[0008] Preferably, the connecting mechanism further comprises a No. 2 trapezoidal block arranged below the No. 1 trapezoidal block, and the No. 2 trapezoidal block is horizontally slidably connected inside the chute.
[0009] By adopting the above technical solution, the upper trapezoidal block No. 1 can be squeezed and pushed to achieve vertical displacement during the horizontal sliding process.
[0010] Preferably, the connecting mechanism further comprises a through hole formed on the outer wall of the frame, and the through hole is connected to the sliding groove.
[0011] By adopting the above technical solution, the structure in the through hole can be moved horizontally in a specified direction.
[0012] Preferably, the connecting mechanism further comprises a connecting block horizontally slidably connected to the inside of the through hole, and one end of the connecting block is bonded to the outer wall of the second trapezoidal block.
[0013] By adopting the above technical solution, the connection between the structures is achieved, thereby improving the stability of the second trapezoidal block during horizontal displacement.
[0014] Preferably, the connecting mechanism further comprises a shift block bonded to the other end of the connecting block, and the shift block is arranged on the outside of the frame.
[0015] By adopting the above technical solution, the shift block can be held by a person, thereby driving the structure connected at one end to move.
[0016] Preferably, the connecting mechanism further comprises a serrated groove formed above the shift block.
[0017] By adopting the above technical solution, it is possible to provide rapid positioning and fixing work between structures during subsequent meshing work.
[0018] Preferably, the connecting mechanism further comprises a rack plate integrally formed on the outer wall of the frame, and the rack plate is engaged with the serrated groove above the shift block.
[0019] By adopting the above technical solution, after the meshing work is achieved between the structures, a rapid positioning effect is achieved to avoid loosening.
[0020] In summary, the present application includes the following beneficial effects: by providing a connecting mechanism, when the aluminum substrate body is disassembled from the packaging bag and is not directly installed, the magnet will be inside the frame and protected by the baffle. When installation is required, the magnet's own magnetic force is used to provide the magnet with displacement inside the frame, so that one end moves out to the outside of the frame and is adsorbed and fixed to the metal plate reserved on the indoor roof, which effectively avoids the instability during subsequent installation caused by the adsorption of small metal debris on the surface of the magnet. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the connection mechanism of this application;
[0023] Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of the connection mechanism of this application;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the trapezoidal block No. 2 of this application.
[0025] In the figure: 1. Aluminum substrate body; 2. Connecting mechanism; 201. Frame; 202. Slide; 203. Baffle; 204. Trapezoidal block No. 1; 205. Magnet; 206. Trapezoidal block No. 2; 207. Through hole; 208. Connecting block; 209. Shifting block; 210. Sawtooth groove; 211. Rack plate. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0027] The following is combined with Figure 1-4 The embodiments of the present application are described in further detail.
[0028] Example 1
[0029] See also Figure 1-Figure 4 ,This embodiment provides a technical solution: a circular LED aluminum substrate, comprising: an aluminum substrate body 1 and a connecting mechanism 2;
[0030] The aluminum substrate body 1 is an important component of the LED lighting product. It not only provides good heat dissipation performance, but also simplifies the installation process and improves the overall quality and reliability of the product. The above is the existing technology and will not be repeated below. The connecting mechanism 2 is set on the outer wall of the aluminum substrate body 1. The connecting mechanism 2 can provide the aluminum substrate body 1 with a stable fixation in a specified position to avoid the contact of small metal debris causing unstable fixation. The connecting mechanism 2 includes a frame 201 pasted on the outer wall of the aluminum substrate body 1. The frame 201 can provide a fixed connection between structures. A slide groove 202 is provided in the frame 201. The slide groove 202 is provided by a cubic The frame 201 is composed of a body cavity and a rectangular hole connected through it, which can provide an internal structure to achieve sliding displacement. The baffle 203 connected to the top of the frame 201 is rotated by the axis. After the baffle 203 is rotated to the specified position, one end of the baffle 203 will be fixed to the inside of the slide 202, thereby achieving a rapid positioning and fixing effect. The trapezoidal block 204 No. 1 is vertically slidably connected to the inside of the slide 202. The cross-section of the trapezoidal block No. 1 204 is a right-angled trapezoidal block. The magnet 205 bonded to the top of the trapezoidal block No. 1 204 can be connected to the trapezoidal block No. 1 204, thereby avoiding falling off from the inside of the slide 202 during the vertical movement.
[0031] When the aluminum substrate body 1 is taken out of the packaging bag, the magnet 205 on the outer wall of the aluminum substrate body 1 is inside the frame 201, and the baffle 203 on the frame 201 is used to shield the magnet 205, thereby preventing the magnet 205 from coming into contact with small metal debris in the room. When the aluminum substrate body 1 is installed, the baffle 203 connected by the rotating shaft is used, and the frame 201 is no longer engaged in the slide groove 202 reserved for the frame 201. Then the frame 201 is attached to the metal mounting plate reserved for the indoor roof. At this time, the magnet 205 is magnetically attracted to the metal mounting plate of the indoor roof, and the magnet 205 is connected to the magnet 205 through the No. 1 trapezoidal block 204, thereby preventing the magnet 205 from detaching when moving inside the slide groove 202.
[0032] Example 2
[0033] See also Figure 1-Figure 4 , this embodiment provides a technical solution: a circular aluminum substrate for LED, comprising: a second trapezoidal block 206, a through hole 207, a connecting block 208, a shift block 209, a serrated groove 210 and a rack plate 211;
[0034] The second trapezoidal block 206 is arranged below the first trapezoidal block 204. The cross-section of the second trapezoidal block 206 is a right-angled trapezoidal shape, and the second trapezoidal block 206 is horizontally slidably connected inside the chute 202. When the second trapezoidal block 206 moves horizontally, it can provide the first trapezoidal block 204 above it with vertical movement. A through hole 207 is provided on the outer wall of the frame 201, and the through hole 207 is connected to the chute 202. The through hole 207 can provide internal structural stability to achieve horizontal movement.
[0035] The connecting block 208 is connected to the inside of the through hole 207 in a horizontal sliding manner. The connecting block 208 can stably achieve displacement inside the through hole 207, and one end of the connecting block 208 is bonded to the outer wall of the second trapezoidal block 206. The shifting block 209 is bonded to the other end of the connecting block 208. When the shifting block 209 moves, it drives the connecting block 208 connected to the outer wall to move together.
[0036] The shift block 209 is arranged on the outside of the frame 201 and can be held by a person to move horizontally.
[0037] The serrated groove 210 provided above the shift block 209 can perform subsequent meshing work, thereby realizing rapid positioning. The rack plate 211 integrally formed on the outer wall of the frame 201 is made of plastic and has a certain deformation effect. The rack plate 211 meshes with the serrated groove 210 above the shift block 209. After the meshing work, it can achieve a rapid positioning effect between the structures.
[0038] When the magnet 205 is adsorbed and connected to the metal mounting plate in the room, the horizontal sliding block 209 is used. At this time, the block 209 is connected to the connecting block 208, thereby stably moving horizontally inside the through hole 207. Because the connecting block 208 is connected to the No. 2 trapezoidal block 206 inside the slide groove 202, the No. 2 trapezoidal block 206 is always in contact with the bottom of the No. 1 trapezoidal block 204, avoiding the phenomenon of shaking caused by the gap between the No. 1 trapezoidal block 204 and the inner wall of the slide groove 202. At this time, the block 209 is engaged with the rack plate 211 through the reserved serrated groove 210, thereby keeping the No. 2 trapezoidal block 206 stably in the designated position inside the slide groove 202.
[0039] The implementation principle of a circular LED aluminum substrate in this application is:
[0040] First, when the aluminum substrate body 1 is taken out of the packaging bag, the magnet 205 on the outer wall of the aluminum substrate body 1 is inside the frame 201, and the baffle 203 on the frame 201 shields the magnet 205, thereby preventing the magnet 205 from contacting the small metal debris in the room.
[0041] Secondly, when installing the aluminum substrate body 1, the baffle 203 is connected through the rotating shaft, and the frame 201 no longer continues to be engaged in the slide groove 202 reserved for the frame 201. Then the frame 201 is attached to the metal mounting plate reserved on the indoor roof. At this time, the magnet 205 uses its own magnetic force to achieve vertical movement inside the slide groove 202, and is adsorbed and connected to the indoor metal mounting plate. The connection between the No. 1 trapezoidal block 204 and the magnet 205 is used to prevent the magnet 205 from detaching when moving inside the slide groove 202.
[0042] Finally, after the magnet 205 is adsorbed and connected to the metal mounting plate in the room, the horizontal sliding block 209 is used. At this time, the block 209 is connected to the connecting block 208, thereby stably moving horizontally inside the through hole 207. Because the connecting block 208 is connected to the No. 2 trapezoidal block 206 inside the slide groove 202, the No. 2 trapezoidal block 206 is always in a fit state at the bottom of the No. 1 trapezoidal block 204, avoiding the phenomenon of shaking caused by the gap between the No. 1 trapezoidal block 204 and the inner wall of the slide groove 202. At this time, the block 209 is engaged with the rack plate 211 through the reserved serrated groove 210, thereby keeping the No. 2 trapezoidal block 206 able to stay stably at the designated position inside the slide groove 202.
[0043] It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present application is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A circular aluminum substrate for LED, characterized in that: include: Aluminum substrate body (1); A connecting mechanism (2), the connecting mechanism (2) being arranged on the outer wall of the aluminum substrate body (1), the connecting mechanism (2) comprising a frame (201) adhered to the outer wall of the aluminum substrate body (1), a slide groove (202) provided in the frame (201), and a baffle (203) connected to the upper part of the frame (201) via an axis of rotation; The connecting mechanism (2) further comprises a first trapezoidal block (204) vertically slidably connected to the interior of the slide groove (202) and a magnet (205) bonded to the top of the first trapezoidal block (204).
2. The LED circular aluminum substrate according to claim 1, characterized in that: The connecting mechanism (2) further comprises a second trapezoidal block (206) arranged below the first trapezoidal block (204), and the second trapezoidal block (206) is horizontally slidably connected inside the sliding groove (202).
3. The LED circular aluminum substrate according to claim 2, characterized in that: The connecting mechanism (2) further comprises a through hole (207) formed on the outer wall of the frame (201), and the through hole (207) is connected to the sliding groove (202).
4. The LED circular aluminum substrate according to claim 3, characterized in that: The connection mechanism (2) further comprises a connection block (208) horizontally slidably connected to the interior of the through hole (207), and one end of the connection block (208) is bonded to the outer wall of the second trapezoidal block (206).
5. The LED circular aluminum substrate according to claim 4, characterized in that: The connecting mechanism (2) further comprises a shifting block (209) bonded to the other end of the connecting block (208), and the shifting block (209) is arranged on the outside of the frame (201).
6. The LED circular aluminum substrate according to claim 5, characterized in that: The connecting mechanism (2) further comprises a sawtooth groove (210) formed above the shifting block (209).
7. The LED circular aluminum substrate according to claim 6, characterized in that: The connecting mechanism (2) further comprises a rack plate (211) integrally formed on the outer wall of the frame (201), and the rack plate (211) is engaged with a sawtooth groove (210) above the shift block (209).