Wire filler separating mechanism

Abstract

The utility model is suitable for the technical field, and provides a wire rod filler separating mechanism, which comprises a base and a clamping mechanism arranged on the base and used for clamping a cable, the cable is clamped and fixed in the clamping mechanism, one side of the cable is provided with filler, one side of the base far away from the clamping mechanism is provided with two groups of through grooves, and the two groups of through grooves are communicated with the clamping mechanism. Two groups of through grooves are formed in the base, filler clamping pieces for clamping filler are arranged on the two groups of through grooves, a cutting mechanism for separating the filler in the cable is arranged on one side, far away from the filler clamping pieces, of the base, and supporting rods are fixedly arranged at four end corners of the bottom surface of the base. According to the utility model, the heating resistance wire is used for fusing the filler in the cable, so that the conversion from manual cutting of the filler to automatic fusing of the filler by a machine is completed, the automation of cutting of the filler is realized, the production efficiency is improved, and the labor cost is saved.

Description

Technical Field

[0001] The utility model belongs to the technical field of wire production and processing, and in particular relates to a wire filler separation mechanism. Background Art

[0002] In the field of wire production and processing, in order to ensure the roundness of the outer diameter of the commonly used cables, some fillers such as cotton thread or nylon thread are added. These fillers need to be removed during the end processing.

[0003] The existing method of separating fillers from cables is to cut them manually with scissors. The disadvantages of this processing method are low efficiency, high labor costs, and the inability to achieve automated operation. Utility Model Content

[0004] The utility model provides a wire filler separation mechanism, which aims to solve the problems of low efficiency, high labor cost and inability to realize automated operation in a method of separating fillers in cables.

[0005] The utility model is implemented as follows: a wire filler separation mechanism includes a base, a clamping mechanism provided on the base for clamping a cable, a cable clamped and fixed in the clamping mechanism, and a filler provided on one side of the cable, two groups of through grooves are opened on a side of the base away from the clamping mechanism, and both groups of through grooves are provided with filler clamps for clamping the filler, a cutting mechanism for separating the filler from the cable is provided on a side of the base away from the filler clamps, and support rods are fixedly provided at the four end corners of the bottom surface of the base;

[0006] The clamping mechanism includes two side columns fixed on the top surface of the base, and a crossbeam is fixed on the top of the two side columns; a rotating shaft is provided under the crossbeam, and the two ends of the rotating shaft are respectively rotatably connected to the two side columns; a clamping assembly for fixing the cable is provided on the rotating shaft.

[0007] Preferably, the clamping assembly includes two clamping blocks arranged on the rotating shaft, both of the clamping blocks are provided with through holes, both of the clamping blocks are slidingly connected to the rotating shaft through the through holes, and the two clamping blocks are arranged at intervals along the axial direction of the rotating shaft.

[0008] Preferably, threaded holes are provided on the outer surfaces of the two clamping blocks, the axes of the threaded holes and the axis of the through hole are perpendicular to each other and are located on the same vertical plane, and the threaded holes are internally threaded with fastening bolts for fixing the clamping blocks.

[0009] Preferably, anti-slip stripes are provided on opposite sides of each group of clamping blocks.

[0010] Preferably, the filler clamping member includes fixing members arranged on both sides of the through slot, and a bidirectional screw arranged between the fixing members, the bidirectional screw being threadedly connected with a filler clamp, and a motor for driving the bidirectional screw to rotate is arranged on one side of one group of the fixing members.

[0011] Preferably, the cutting mechanism comprises a mounting plate provided on the base and located on a side away from the filler clamping member, a cylinder is fixedly mounted on the mounting plate, and an output end of the cylinder is drivingly connected to a cutting push plate.

[0012] Preferably, a positive electrode block and a negative electrode block are fixedly mounted on the cutting push plate, and a resistance wire is connected between the positive electrode block and the negative electrode block; the positive electrode block is also connected to a positive electrode rod, and the negative electrode block is also connected to a negative electrode rod, and a power supply is connected between the positive electrode rod and the negative electrode rod.

[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0014] 1. By using a heated resistance wire to melt the filler inside the cable, the transition from manual cutting of the filler to automatic melting of the filler by the machine is completed, the automation of filler cutting is realized, production efficiency is improved, and labor costs are saved. The staff first places the cable between the two clamping blocks, moves the clamping blocks to clamp the cable, rotates the fastening bolts to fix the clamping blocks, clamps the cable, and then places the filler in the slot. The motor is started to drive the bidirectional screw to drive the filler clamp to close and clamp the filler. A filler collection box is placed at the bottom of the slot. When the power is turned on, the resistance wire heats up to a certain temperature, and the cylinder drives the resistance wire to move towards the filler. When it passes through the filler, the high temperature melts the filler, completing the cutting action of the filler. At the same time, a filler collection box is also provided at the bottom of the slot. The filler collection box is located directly below the filler cutting working position. When the filler is cut, the filler falls into the filler collection box. When the collection is full, the employee will clean the filler in the filler collection box. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall three-dimensional diagram of the utility model;

[0016] Figure 2 It is a side view of the entirety of the present invention;

[0017] Figure 3 It is an overall top view of the utility model.

[0018] In the figure: 1. Base; 11. Through slot; 2. Clamping mechanism; 21. Side column; 22. Crossbeam; 23. Clamping assembly; 231. Clamping block; 2311. Through hole; 2312. Anti-slip stripe; 232. Fastening bolt; 24. Rotating shaft; 3. Support rod; 4. Cable; 41. Filler; 5. Cutting mechanism; 51. Mounting plate; 52. Cylinder; 53. Cutting push plate; 54. Resistance wire; 6. Filler clamp; 61. Fixing piece; 62. Filler clip; 63. Bidirectional screw; 64. Motor. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The present invention provides a wire filler separation mechanism. Figure 1-3 As shown, it includes a base 1, a clamping mechanism 2 for clamping a cable provided on the base 1, a cable 4 clamped and fixed in the clamping mechanism 2, and a filler 41 provided on one side of the cable 4, two groups of through grooves 11 are opened on the side of the base 1 away from the clamping mechanism 2, and both groups of through grooves 11 are provided with filler clamps 6 for clamping the filler 41, a cutting mechanism 5 for separating the filler in the cable is provided on the side of the base 1 away from the filler clamps 6, and support rods 3 are fixedly provided at the four end corners of the bottom surface of the base 1;

[0022] The clamping mechanism 2 includes two side columns 21 fixed on the top surface of the base 1, and a crossbeam 22 is fixed on the top of the two side columns 21; a rotating shaft 24 is provided under the crossbeam 22, and the two ends of the rotating shaft 24 are respectively rotatably connected to the two side columns 21; a clamping assembly 23 for fixing the cable is provided on the rotating shaft 24.

[0023] It should be noted that the existing method of separating the fillers in the cable is to cut them manually with scissors. The disadvantages of this processing method are low efficiency, high labor costs, and inability to achieve automated operation. Therefore, in order to solve the problems of low efficiency, high labor costs, and inability to achieve automated operation in the existing method of separating the fillers in the cable, this solution uses a heating resistance wire 54 to fuse the filler 41 in the cable 4, completing the transition from manual cutting of the filler 41 to automatic fusing of the filler 41 by a machine, realizing the automation of cutting the filler 41, improving production efficiency, and saving labor costs.

[0024] Specifically, in this embodiment, this solution mainly uses the heating resistance wire 54 to fuse the filler 41 in the cable 4, completing the transformation from manual cutting of the filler 41 to automatic machine melting of the filler 41, realizing the automation of cutting the filler 41, improving production efficiency, and saving labor costs. The staff first places the cable 4 between the two clamping blocks 231, moves the clamping block 231 to clamp the cable, rotates the fastening bolt 232 to fix the clamping block 231, clamps the cable 4, and then places the filler 41 in the through slot 11, starts the motor 64, and drives the bidirectional screw 63 to drive The dynamic filler clamp 62 closes and clamps the filler 41, and a filler collection box is placed at the bottom of the through slot 11. The power is turned on, the resistance wire 54 heats up to a certain temperature, and the cylinder 52 drives the resistance wire 54 to move towards the filler 41. When passing through the filler 41, the high temperature melts the filler 41, completing the shearing action of the filler 41. At the same time, a filler collection box is also provided at the bottom of the through slot 11. The filler collection box is located directly below the cutting working position of the filler 41. When the filler 41 is cut off, the filler 41 falls into the filler collection box. When it is full, the employee will clean the filler 41 in the filler collection box.

[0025] In a further preferred embodiment of the present invention, Figure 2-3 As shown, the clamping assembly 23 includes two clamping blocks 231 arranged on the rotating shaft 24. Both clamping blocks 231 are provided with a through hole 2311. Both clamping blocks 231 are slidingly connected to the rotating shaft 24 through the through hole 2311. The two clamping blocks 231 are arranged at intervals along the axial direction of the rotating shaft 24.

[0026] In this embodiment, the clamping assembly 23 drives the clamping block 231 to move closer to clamp the cable 4, thereby facilitating the next process.

[0027] In a further preferred embodiment of the present invention, Figure 1-3As shown, the filler clamping member 6 includes fixing members 61 arranged on both sides of the through groove 11, and a bidirectional screw 63 arranged between the fixing members 61, and a filler clamp 62 is threadedly connected to the bidirectional screw 63. A motor 64 for driving the bidirectional screw 63 to rotate is provided on one side of one group of fixing members 61.

[0028] In this embodiment, the filler clamping member 6 is provided to drive the filler clamp 62 to close and clamp the filler 41 , making it easier to separate the filler 41 later.

[0029] In a further preferred embodiment of the present invention, Figure 2-3 As shown, the cutting mechanism 5 includes a mounting plate 51 arranged on the base 1 and located on a side away from the filler clamping member 6. A cylinder 52 is fixedly mounted on the mounting plate 51, and the output end of the cylinder 52 is driven and connected to a cutting push plate 53.

[0030] In this embodiment, the cylinder 52 drives the resistance wire 54 to move toward the filler 41 , and when passing through the filler 41 , the resistance wire 54 is melted by the high temperature, thereby completing the shearing action of the filler 41 .

[0031] In a further preferred embodiment of the present invention, Figure 2-3 As shown, a positive electrode block and a negative electrode block are fixedly mounted on the cutting push plate 53, and a resistance wire 54 is connected between the positive electrode block and the negative electrode block; the positive electrode block is also connected to a positive electrode rod, and the negative electrode block is also connected to a negative electrode rod, and a power supply is connected between the positive electrode rod and the negative electrode rod.

[0032] In this embodiment, when the power is turned on, the resistance wire 54 is heated, and the high temperature generated by the heating of the resistance wire 54 melts the filler 41 of the cable 4 .

[0033] It should be noted that for the aforementioned embodiments, for simplicity of description, they are all expressed as a series of action combinations. However, those skilled in the art should be aware that the present invention is not limited by the order of the actions described, because according to the present invention, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in this specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.

[0034] In the several embodiments provided in this application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely illustrative, such as the division of the above-mentioned units. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the coupling or communication connection between each other shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.

[0035] The units described above as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0036] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.

Claims

1. A wire filler separation mechanism, characterized in that: The invention comprises a base (1), a clamping mechanism (2) for clamping a cable and arranged on the base (1), wherein a cable (4) is clamped and fixed in the clamping mechanism (2), and a filler (41) is arranged on one side of the cable (4), two groups of through grooves (11) are provided on the base (1) at a side away from the clamping mechanism (2), and filler clamps (6) for clamping the filler (41) are arranged on both groups of through grooves (11), a cutting mechanism (5) for separating the filler in the cable is provided on a side away from the filler clamps (6) on the base (1), and support rods (3) are fixedly arranged at the four end corners of the bottom surface of the base (1); The clamping mechanism (2) comprises two side columns (21) fixed on the top surface of the base (1), and a crossbeam (22) is fixed on the top of the two side columns (21); a rotating shaft (24) is provided under the crossbeam (22), and the two ends of the rotating shaft (24) are respectively rotatably connected to the two side columns (21); and a clamping assembly (23) for fixing the cable is provided on the rotating shaft (24).

2. A wire filler separation mechanism according to claim 1, characterized in that: The clamping assembly (23) comprises two clamping blocks (231) arranged on the rotating shaft (24), both of the clamping blocks (231) are provided with a through hole (2311), both of the clamping blocks (231) are slidably connected to the rotating shaft (24) through the through hole (2311), and the two clamping blocks (231) are arranged at intervals along the axial direction of the rotating shaft (24).

3. A wire filler separation mechanism according to claim 2, characterized in that: Threaded holes are provided on the outer surfaces of the two clamping blocks (231), the axes of the threaded holes and the axis of the through hole (2311) are perpendicular to each other and are located on the same vertical plane, and the threaded holes are internally threaded with fastening bolts (232) for fixing the clamping blocks (231).

4. A wire filler separation mechanism according to claim 3, characterized in that: Anti-slip stripes (2312) are provided on opposite sides of each group of clamping blocks (231).

5. A wire filler separation mechanism according to claim 3, characterized in that: The filler clamping member (6) comprises fixing members (61) arranged on both sides of the through slot (11), and a bidirectional screw (63) arranged between the fixing members (61), wherein the bidirectional screw (63) is threadedly connected to a filler clamp (62), and a motor (64) for driving the bidirectional screw (63) to rotate is provided on one side of one group of the fixing members (61).

6. A wire filler separation mechanism according to claim 4, characterized in that: The cutting mechanism (5) comprises a mounting plate (51) arranged on the base (1) and located on a side away from the filler clamping member (6); a cylinder (52) is fixedly mounted on the mounting plate (51); and an output end of the cylinder (52) is drivingly connected to a cutting push plate (53).

7. A wire filler separation mechanism according to claim 6, characterized in that: A positive electrode block and a negative electrode block are fixedly mounted on the cutting push plate (53), and a resistance wire (54) is connected between the positive electrode block and the negative electrode block; the positive electrode block is also connected to a positive electrode rod, and the negative electrode block is also connected to a negative electrode rod, and a power supply is connected between the positive electrode rod and the negative electrode rod.

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