Winding, snapping and assembling equipment for inductor bottom plate
By designing the inductor base plate winding pull-off assembly equipment, the automatic winding and pull-off of inductor leads is achieved, which solves the problems of low automation and product quality, reduces labor costs, and ensures that the leads are broken from the pin root.
Patent Information
- Application Number
- CN202422539607.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing inductor assembly process has low degree of automation, high labor costs, and the cutting-off method cannot ensure that the leads break from the pin root, resulting in product quality problems.
Design an inductor base plate winding assembly equipment, including positioning devices, winding devices, feeding devices, pulling devices, etc., to realize the entire process of automatic winding and pulling of leads, and ensure that the leads break from the pin root.
It improves the degree of automation of inductor assembly, reduces labor costs, and ensures product quality, avoids lead residues, and improves assembly quality.
Smart Images

Figure CN223245393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of inductor processing technology, in particular to an inductor bottom plate winding, pulling and assembling device. Background Art
[0002] An inductor is a component that converts electrical energy into magnetic energy and stores it. Its structure is similar to that of a transformer, but it has only one winding. An inductor has a certain inductance, which only blocks changes in current. If no current flows through the inductor, it will attempt to block current flow when the circuit is connected; if current flows through the inductor, it will attempt to maintain the current flow when the circuit is disconnected. Inductors are also called chokes, reactors, and dynamic reactors. Inductors are made by winding a conductive material around a magnetic core, typically copper wire. The core can also be removed or replaced with ferromagnetic material. The finished inductor needs to be assembled with a base plate.
[0003] After the inductor is wound, the semi-finished product will have leads extending out. When assembled with the baseboard, it needs to be wrapped around the pins on the baseboard. The existing method mostly uses manual methods to wrap the leads around the pins and then use external tools to cut off the excess leads. Not only is the degree of automation low and the labor cost high, but the cutting cannot guarantee that the leads are cut off from the root of the pins, resulting in some residual leads extending out of the baseboard, affecting product quality. Therefore, it is necessary to develop a new technical solution to solve the above problems. Utility Model Content
[0004] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide an inductor base plate winding and breaking assembly device, which can effectively solve the problems of low automation level, high labor costs and unguaranteed product quality in the existing inductor assembly process.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A device for assembling a wire winding and breaking of an inductor base plate comprises a frame, a positioning device, a winding device, a vibration plate, a feeding device, a breaking device, a tinning device, a loading device and a moving device; the positioning device is arranged on the frame; the winding device is arranged on the frame and is located next to the positioning device; the vibration plate is arranged on the frame; the feeding device is arranged on the frame, and the output end of the feeding device moves between the output end of the vibration plate and next to the positioning device; the breaking device is arranged on the frame; the tinning device is arranged on the frame and is located next to the breaking device; the loading device is arranged on the frame, and the output end of the loading device moves between an external device and the positioning device; the moving device is arranged on the frame, and the output end of the moving device moves between the positioning device and the breaking device.
[0007] As a preferred solution, the positioning device includes a first positioning frame, a material storage plate, a first positioning drive mechanism, a second positioning frame, a positioning plate, a second positioning drive mechanism, a positioning claw and a third positioning drive mechanism; the first positioning frame is arranged on the frame; the material storage plate can be moved up and down and back and forth on the first positioning frame; the first positioning drive mechanism is arranged on the first positioning frame and drives the material storage plate to move up and down; the second positioning frame is arranged on the frame and is located next to the first positioning frame; the positioning plate can be moved back and forth toward the material storage plate on the second positioning frame; the second positioning drive mechanism is arranged on the second positioning frame and drives the positioning plate to move back and forth; the positioning claw can be opened and closed on the positioning plate; the third positioning drive mechanism is arranged on the positioning plate and drives the positioning claw to open and close.
[0008] As a preferred solution, the winding device includes a winding frame, a first winding seat, a first winding drive mechanism, a second winding seat, a second winding drive mechanism, a winding plate, a third winding drive mechanism, a wire clamping claw and a fourth winding drive mechanism; the winding frame is arranged on the frame and is located next to the positioning device; the first winding seat can be movably arranged on the winding frame back and forth; the first winding drive mechanism is arranged on the winding frame and drives the first winding seat to move; the second winding seat can be movably arranged on the first winding seat horizontally and move back and forth with the first winding seat; the second winding drive mechanism is arranged on the first winding seat and drives the second winding seat to move back and forth; the winding plate can be movably arranged on the second winding seat up and down and move back and forth with the second winding seat; the third winding drive mechanism is arranged on the second winding seat and drives the winding plate to move back and forth; the wire clamping claw can be opened and closed on the winding plate; the fourth winding drive mechanism is arranged on the winding plate and drives the wire clamping claw to open and close.
[0009] As a preferred solution, the feeding device includes a storage rack, a feeding rack, a feeding seat, a first feeding drive mechanism, a feeding plate, a second feeding drive mechanism, a clamping claw and a third feeding drive mechanism; the storage rack is arranged on the frame and is located next to the output end of the vibration plate; the feeding rack is arranged on the frame and is located next to the storage rack; the feeding seat can be arranged on the feeding rack to move back and forth laterally; the first feeding drive mechanism is arranged on the feeding rack and drives the feeding seat to move back and forth; the feeding plate can be arranged on the feeding seat to move up and down and back and forth and move back and forth with the feeding seat, and the second feeding drive mechanism is arranged on the feeding seat and drives the feeding plate to move back and forth up and down; the clamping claw can be arranged on the feeding plate to open and close and moves back and forth between the storage rack and the positioning device with the feeding plate; the third feeding drive mechanism is arranged on the feeding plate and drives the clamping claw to open and close.
[0010] As a preferred solution, the breaking device includes a limit seat and a breaking assembly; the limit seat is set on the frame, and a limit slot is opened and closed on the limit seat to match the product; the breaking assembly is two set in the front and back, and the two breaking assemblies are symmetrically arranged on the front and back sides of the limit seat.
[0011] As a preferred solution, each breaking assembly includes a bracket, a movable plate, a first breaking drive mechanism, a wire clamping head and a second breaking drive mechanism; the bracket is arranged on the frame and is located next to the limit seat; the movable plate can be arranged on the bracket to move back and forth toward the limit seat; the first breaking drive mechanism is arranged on the bracket and drives the movable plate to move back and forth; the wire clamping head is arranged in two, and the two wire clamping heads can be opened and closed on the movable plate and move back and forth with the movable plate; the second breaking drive mechanism is arranged on the movable plate and drives the wire clamping heads to open and close.
[0012] As a preferred solution, the limit seat includes a limit frame, a limit plate, a clamping plate and a limit driving mechanism; the limit frame is arranged on the frame, and the limit groove is arranged on the upper end surface of the limit frame; the limit plate is arranged on the limit frame and is located in the limit groove; the clamping plate is arranged in two, and the two clamping plates can be arranged on the limit frame to move back and forth toward the limit plate and are respectively located on the front and back sides of the limit plate; the limit driving mechanism is arranged on the limit frame and drives the clamping plate to move back and forth.
[0013] As a preferred solution, the tin dipping device includes a tin melting box, a mounting frame, a first movable seat, a first driving mechanism, a second movable seat, a second driving mechanism, a first clamp and a third driving mechanism; the tin melting box is arranged on a frame; the mounting frame is arranged on the frame and is located beside the breaking device and the tin melting box; the first movable seat can be arranged on the mounting frame so as to move back and forth laterally; the first driving mechanism is arranged on the mounting frame and drives the first movable seat to move back and forth; the second movable seat can be arranged on the first movable seat so as to move up and down back and forth; the second driving mechanism is arranged on the first movable seat and drives the second movable seat to move back and forth; the first clamp can be arranged on the second movable seat so as to open and close; the third driving mechanism is arranged on the second movable seat and drives the first clamp to open and close.
[0014] As a preferred solution, the loading device includes a loading rack, a third movable seat, a fourth driving mechanism, a fourth movable seat, a fifth driving mechanism, a second clamp and a sixth driving mechanism; the third movable seat can be arranged on the loading rack so as to move back and forth horizontally; the fourth driving mechanism is arranged on the loading rack and drives the third movable seat to move back and forth; the fourth movable seat can be arranged on the third movable seat so as to move up and down back and forth; the fifth driving mechanism is arranged on the third movable seat and drives the fourth movable seat to move back and forth; the second clamp can be arranged on the fourth movable seat so as to open and close; the sixth driving mechanism is arranged on the fourth movable seat and drives the second clamp to open and close.
[0015] As a preferred solution, the material moving device includes a material moving rack, a fifth movable seat, a seventh driving mechanism, a sixth movable seat, an eighth driving mechanism, a third clamp and a ninth driving mechanism; the fifth movable seat can be arranged on the material moving rack so as to move back and forth laterally; the seventh driving mechanism is arranged on the material moving rack and drives the fifth movable seat to move back and forth; the sixth movable seat can be arranged on the fifth movable seat so as to move up and down back and forth; the eighth driving mechanism is arranged on the fifth movable seat and drives the sixth movable seat to move back and forth; the third clamp can be arranged on the sixth movable seat so as to open and close; the ninth driving mechanism is arranged on the sixth movable seat and drives the third clamp to open and close.
[0016] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:
[0017] By providing a positioning device, a winding device, a feeding device and a breaking device, the base plate is positioned by the positioning device, and then the loading of the semi-finished product and the assembly with the base plate are completed through the setting of the loading device, and the excess lead part is wound around the pins of the base plate in conjunction with the winding device. The overall degree of automation is higher, and no manual participation is required, thereby effectively reducing labor costs; finally, the excess lead is removed by breaking through the breaking device. Compared with the cutting method, it can ensure that the lead breaks from the root of the pin, avoids the residual lead extending from the root of the pin, and ensures the assembly quality of the product.
[0018] In order to more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of a preferred embodiment of the present utility model;
[0020] Figure 2 This is a partial assembly diagram of a preferred embodiment of the present utility model;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the positioning device in a preferred embodiment of the present utility model;
[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the winding device in the preferred embodiment of the present utility model;
[0023] Figure 5 This is a schematic diagram of the three-dimensional structure of the feeding device in the preferred embodiment of the present utility model;
[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of the breaking device in the preferred embodiment of the present utility model;
[0025] Figure 7 This is a schematic diagram of the three-dimensional structure of the limit seat in the preferred embodiment of the present utility model;
[0026] Figure 8 This is a partial assembly diagram of the limit seat in the preferred embodiment of the present utility model;
[0027] Figure 9 This is a schematic diagram of the three-dimensional structure of the loading device in the preferred embodiment of the present utility model;
[0028] Figure 10 This is a schematic diagram of the three-dimensional structure of the material moving device in the preferred embodiment of the present utility model;
[0029] Figure 11 It is a partial assembly diagram of the tinning device in the preferred embodiment of the present invention.
[0030] Description of the accompanying drawings:
[0031] 10. Frame 20. Positioning device
[0032] 21. First positioning frame 22. Material storage plate
[0033] 23. First positioning drive mechanism 24. Second positioning frame
[0034] 25. Positioning plate 26. Second positioning drive mechanism
[0035] 27. Positioning claw 28. Third positioning drive mechanism
[0036] 30. Winding device 31. Winding rack
[0037] 32. First winding seat 33. First winding drive mechanism
[0038] 34. Second winding seat 35. Second winding drive mechanism
[0039] 36. Winding plate 37. Third winding drive mechanism
[0040] 38. Wire clamping claw 39. Fourth winding drive mechanism
[0041] 40. Vibrating plate 50. Feeding device
[0042] 51. Storage rack 52. Feeding rack
[0043] 53. Feeding seat 54. First feeding drive mechanism
[0044] 55. Feeding plate 56. Second feeding drive mechanism
[0045] 57. Material claw 58. Third feeding drive mechanism
[0046] 60. Breaking device 601. Limiting groove
[0047] 61. Limit seat 611. Limit frame
[0048] 612, limit plate 613, clamping plate
[0049] 614, limit drive mechanism 62, pull-off assembly
[0050] 621, bracket 622, movable plate
[0051] 623, first breaking drive mechanism 624, thread clamp
[0052] 625, second breaking drive mechanism 71, tin melting box
[0053] 72. Mounting frame 73. First movable seat
[0054] 74. First driving mechanism 75. Second movable seat
[0055] 76. Second driving mechanism 77. First clamping jaw
[0056] 78. Third driving mechanism 80. Loading device
[0057] 81. Loading rack 82. Third movable seat
[0058] 83. Fourth driving mechanism 84. Fourth movable seat
[0059] 85. Fifth driving mechanism 86. Second clamping jaw
[0060] 87. Sixth driving mechanism 90. Material transfer device
[0061] 91. Material transfer rack 92. Fifth movable seat
[0062] 93. Seventh driving mechanism 94. Sixth movable seat
[0063] 95. Eighth driving mechanism 96. Third clamping jaw
[0064] 97. Ninth driving mechanism. DETAILED DESCRIPTION
[0065] Please refer to Figures 1 to 11 As shown, it shows the specific structure of the preferred embodiment of the present invention, which includes a frame 10, a positioning device 20, a winding device 30, a vibration plate 40, a feeding device 50, a breaking device 60, a tinning device 70, a loading device 80 and a material moving device 90.
[0066] The positioning device 20 is arranged on the frame 10; in this embodiment, the positioning device 20 includes a first positioning frame 21, a material storage plate 22, a first positioning drive mechanism 23, a second positioning frame 24, a positioning plate 25, a second positioning drive mechanism 26, a positioning claw 27 and a third positioning drive mechanism 28; the first positioning frame 21 is arranged on the frame 10; the material storage plate 22 can be movably arranged up and down on the first positioning frame 21; the first positioning drive mechanism 23 is arranged on the first positioning frame 21 and drives the material storage plate 22 to move up and down; the second positioning frame 24 is arranged on the frame 10 and is located beside the first positioning frame 21; the positioning plate 25 can be movably arranged on the second positioning frame 24 back and forth toward the material storage plate 22; the second positioning drive mechanism 26 is arranged on the second positioning frame 24 and drives the positioning plate 25 to move back and forth; the positioning claw 27 can be opened and closed on the positioning plate 25; the third positioning drive mechanism 28 is arranged on the positioning plate 25 and drives the positioning claw 27 to open and close.
[0067] The winding device 30 is arranged on the frame 10 and is located beside the positioning device 20. The winding device 30 is used to wind the lead wires on the semi-finished product around the pins of the base plate and bend the lead wires outward to extend out of the front and back sides of the base plate. In this embodiment, the winding device 30 includes a winding frame 31, a first winding seat 32, a first winding drive mechanism 33, a second winding seat 34, a second winding drive mechanism 35, a winding plate 36, a third winding drive mechanism 37, a wire clamping claw 38 and a fourth winding drive mechanism 39. The winding frame 31 is arranged on the frame 10 and is located beside the positioning device 20. The first winding seat 32 can be movably arranged on the winding frame 31 back and forth. The first winding drive mechanism 33 is arranged on the winding frame 31 and drives the first winding seat 32 to move; the second winding seat 34 can be arranged on the first winding seat 32 to move back and forth laterally and move back and forth with the first winding seat 32; the second winding drive mechanism 35 is arranged on the first winding seat 32 and drives the second winding seat 34 to move back and forth; the winding plate 36 can be arranged on the second winding seat 34 to move up and down and move back and forth with the second winding seat 34; the third winding drive mechanism 37 is arranged on the second winding seat 34 and drives the winding plate 36 to move back and forth; the wire clamping claw 38 can be opened and closed on the winding plate 36; the fourth winding drive mechanism 39 is arranged on the winding plate 36 and drives the wire clamping claw 38 to open and close.
[0068] The vibration plate 40 is disposed on the frame 10 ; the vibration plate 40 is used to complete the loading process of the bottom plate.
[0069] The feeding device 50 is arranged on the frame 10, and the output end of the feeding device 50 is movable at the output end of the vibration plate 40 and the side of the positioning device 20; in this embodiment, the feeding device 50 includes a storage rack 51, a feeding rack 52, a feeding seat 53, a first feeding drive mechanism 54, a feeding plate 55, a second feeding drive mechanism 56, a clamping claw 57 and a third feeding drive mechanism 58; the storage rack 51 is arranged on the frame 10 and is located on the side of the output end of the vibration plate 40; the feeding rack 52 is arranged on the frame 10 and is located on the side of the storage rack 51; the feeding seat 53 can move back and forth horizontally It is movably arranged on the feeding rack 52; the first feeding drive mechanism 54 is arranged on the feeding rack 52 and drives the feeding seat 53 to move back and forth; the feeding plate 55 is movably arranged on the feeding seat 53 up and down and moves back and forth with the feeding seat 53, and the second feeding drive mechanism 56 is arranged on the feeding seat 53 and drives the feeding plate 55 to move up and down; the clamping claw 57 is arranged on the feeding plate 55 to open and close and moves back and forth between the storage rack 51 and the positioning device 20 with the feeding plate 55; the third feeding drive mechanism 58 is arranged on the feeding plate 55 and drives the clamping claw 57 to open and close.
[0070] The breaking device 60 is arranged on the frame 10; in this embodiment, the breaking device 60 includes a limiting seat 61 and a breaking assembly 62; the limiting seat 61 is arranged on the frame 10, and a limiting groove 601 is opened and closed on the limiting seat 61 to cooperate with the product; the breaking assembly 62 is arranged in two front and back, and the two breaking assemblies 62 are symmetrically arranged on the front and back sides of the limiting seat 61. Each breaking assembly 62 includes a bracket 621, a movable plate 622, a first breaking drive mechanism 623, a thread clamping head 624 and a second breaking drive mechanism 625; the bracket 621 is arranged on the frame 10 and is located next to the limit seat 61; the movable plate 622 can be arranged on the bracket 621 to move back and forth toward the limit seat 61; the first breaking drive mechanism 623 is arranged on the bracket 621 and drives the movable plate 622 to move back and forth; the thread clamping head 624 is arranged in two, and the two thread clamping heads 624 can be opened and closed on the movable plate 622 and move back and forth with the movable plate 622; the second breaking drive mechanism 625 is arranged on the movable plate 622 and drives the thread clamping head 624 to open and close.
[0071] The limit seat 61 includes a limit frame 611, a limit plate 612, a clamping plate 613 and a limit driving mechanism 614; the limit frame 611 is arranged on the frame 10, and the limit groove 601 is arranged on the upper end surface of the limit frame 611; the limit plate 612 is arranged on the limit frame 611 and is located in the limit groove 601; the clamping plate 613 is set in two, and the two clamping plates 613 can be arranged on the limit frame 611 to move back and forth toward the limit plate 612 and are respectively located on the front and back sides of the limit plate 612; the limit driving mechanism 614 is arranged on the limit frame 611 and drives the clamping plate 613 to move back and forth.
[0072] The tin-wetting device 70 is arranged on the frame 10 and is located beside the pulling device 60; in this embodiment, the tin-wetting device 70 includes a tin-melting box 71, a mounting frame 72, a first movable seat 73, a first driving mechanism 74, a second movable seat 75, a second driving mechanism 76, a first clamping jaw 77 and a third driving mechanism 78; the tin-melting box 71 is arranged on the frame 10; the mounting frame 72 is arranged on the frame 10 and is located beside the pulling device 60 and the tin-melting box 71; the first movable seat 73 can be horizontally It is arranged on the mounting frame 72 so as to be movable back and forth; the first driving mechanism 74 is arranged on the mounting frame 72 and drives the first movable seat 73 to move back and forth; the second movable seat 75 is arranged on the first movable seat 73 so as to be movable up and down and back and forth; the second driving mechanism 76 is arranged on the first movable seat 73 and drives the second movable seat 75 to move back and forth; the first clamping jaw 77 is arranged on the second movable seat 75 so as to be openable and closable; the third driving mechanism 78 is arranged on the second movable seat 75 and drives the first clamping jaw 77 to open and close.
[0073] The loading device 80 is arranged on the frame 10, and the output end of the loading device 80 is movable between the external equipment and the positioning device 20; in this embodiment, the loading device 80 includes a loading rack 81, a third movable seat 82, a fourth driving mechanism 83, a fourth movable seat 84, a fifth driving mechanism 85, a second clamping jaw 86 and a sixth driving mechanism 87; the third movable seat 82 can be arranged on the loading rack 81 so as to move back and forth laterally; the fourth driving mechanism 83 is arranged on the loading rack 81 and drives the third movable seat 82 to move back and forth; the fourth movable seat 84 can be arranged on the third movable seat 82 so as to move up and down back and forth; the fifth driving mechanism 85 is arranged on the third movable seat 82 and drives the fourth movable seat 84 to move back and forth; the second clamping jaw 86 can be arranged on the fourth movable seat 84 to open and close; the sixth driving mechanism 87 is arranged on the fourth movable seat 84 and drives the second clamping jaw 86 to open and close.
[0074] The material moving device 90 is arranged on the frame 10, and the output end of the material moving device 90 is movable between the positioning device 20 and the breaking device 60. In this embodiment, the material moving device 90 includes a material moving frame 91, a fifth movable seat 92, a seventh driving mechanism 93, a sixth movable seat 94, an eighth driving mechanism 95, a third clamping jaw 96 and a ninth driving mechanism 97; the fifth movable seat 92 can be arranged on the material moving frame 91 to move back and forth laterally; the seventh driving mechanism 93 is arranged on the material moving frame 91 and drives the fifth movable seat 92 to move back and forth; the sixth movable seat 94 can be arranged on the fifth movable seat 92 to move up and down back and forth; the eighth driving mechanism 95 is arranged on the fifth movable seat 92 and drives the sixth movable seat 94 to move back and forth; the third clamping jaw 96 can be opened and closed on the sixth movable seat 94; the ninth driving mechanism 97 is arranged on the sixth movable seat 94 and drives the third clamping jaw 96 to open and close.
[0075] The working principle of this embodiment is described in detail as follows:
[0076] During operation, the device is first connected to an external controller and power supply. The base plate is then loaded via the vibrating disk 40. The base plate loaded from the vibrating disk 40 is then fed via the feeding device 50 to the stocking plate 22 of the positioning device 20. The base plate is then clamped onto the stocking plate 22 via the positioning claws 27. The stocking plate 22 then moves downward, exposing the pins of the base plate. The product, processed by the external device, is then fed to the top of the positioning device 20 via the feeding device 80. The product moves downward and is assembled with the base plate in the positioning claws 27. At this point, the leads in the semi-finished product pass through the base plate and are positioned next to the pins. The wire clamping claws 38 on the winding device 30 then sequentially clamp the corresponding leads and wind them around the corresponding pins. After winding, the excess leads are bent and extended out the front and back sides of the base plate.
[0077] When all the leads are wound, the material moving device 90 moves the product wound on the positioning device 20 to the limiting groove 601 in the breaking device 60. At this time, the third clamping jaw 96 in the material moving device 90 continues to clamp the product; then the clamping plate 613 moves toward the limiting plate 612 and clamps the pins of the fixed base plate, and then tightens the corresponding leads through the wire clamping head 624 in the breaking assembly 62, and then moves outward and breaks the leads from the roots of the pins. After the breaking is completed, the material moving device 90 releases the product, and clamps the product through the first clamping jaw 77 in the tinning device 70, and places it in the tin melting box 71 to complete the tinning process of the product, and then the tinned product can be sent out.
[0078] The design focus of the present utility model is that: by providing a positioning device, a winding device, a feeding device and a breaking device, the base plate is positioned by the positioning device, and then the loading of the semi-finished product and the assembly with the base plate are completed by the setting of the loading device, and the excess lead part is wound around the pins of the base plate in conjunction with the winding device. The overall degree of automation is higher, and no manual participation is required, thereby effectively reducing labor costs; finally, the excess lead is removed by breaking through the breaking device. Compared with the cutting method, it can ensure that the lead breaks from the root of the pin, avoids the residual lead extending from the root of the pin, and ensures the assembly quality of the product.
[0079] The above description is merely a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An inductor base plate winding and breaking assembly device, characterized by: The machine comprises a frame, a positioning device, a winding device, a vibration plate, a feeding device, a breaking device, a tinning device, a loading device and a moving device; the positioning device is arranged on the frame; the winding device is arranged on the frame and is located next to the positioning device; the vibration plate is arranged on the frame; the feeding device is arranged on the frame, and the output end of the feeding device moves between the output end of the vibration plate and the side of the positioning device; the breaking device is arranged on the frame; the tinning device is arranged on the frame and is located next to the breaking device; the loading device is arranged on the frame, and the output end of the loading device moves between the external equipment and the positioning device; the moving device is arranged on the frame, and the output end of the moving device moves between the positioning device and the breaking device.
2. The inductor base plate winding and breaking assembly equipment according to claim 1, characterized in that: The positioning device includes a first positioning frame, a material storage plate, a first positioning drive mechanism, a second positioning frame, a positioning plate, a second positioning drive mechanism, a positioning claw and a third positioning drive mechanism; the first positioning frame is arranged on the frame; the material storage plate can be moved up and down and back and forth on the first positioning frame; the first positioning drive mechanism is arranged on the first positioning frame and drives the material storage plate to move up and down; the second positioning frame is arranged on the frame and is located next to the first positioning frame; the positioning plate can be moved back and forth toward the material storage plate on the second positioning frame; the second positioning drive mechanism is arranged on the second positioning frame and drives the positioning plate to move back and forth; the positioning claw can be opened and closed on the positioning plate; the third positioning drive mechanism is arranged on the positioning plate and drives the positioning claw to open and close.
3. The inductor base plate winding and breaking assembly equipment according to claim 1, characterized in that: The winding device includes a winding frame, a first winding seat, a first winding drive mechanism, a second winding seat, a second winding drive mechanism, a winding plate, a third winding drive mechanism, a wire clamping claw and a fourth winding drive mechanism; the winding frame is arranged on the frame and is located next to the positioning device; the first winding seat can be movably arranged on the winding frame back and forth; the first winding drive mechanism is arranged on the winding frame and drives the first winding seat to move; the second winding seat can be movably arranged on the first winding seat horizontally and move back and forth with the first winding seat; the second winding drive mechanism is arranged on the first winding seat and drives the second winding seat to move back and forth; the winding plate can be movably arranged on the second winding seat up and down and move back and forth with the second winding seat; the third winding drive mechanism is arranged on the second winding seat and drives the winding plate to move back and forth; the wire clamping claw can be opened and closed on the winding plate; the fourth winding drive mechanism is arranged on the winding plate and drives the wire clamping claw to open and close.
4. The inductor base plate winding and breaking assembly equipment according to claim 1, characterized in that: The feeding device includes a storage rack, a feeding rack, a feeding seat, a first feeding drive mechanism, a feeding plate, a second feeding drive mechanism, a clamping claw and a third feeding drive mechanism; the storage rack is arranged on the frame and is located next to the output end of the vibration plate; the feeding rack is arranged on the frame and is located next to the storage rack; the feeding seat can be arranged on the feeding rack to move back and forth laterally; the first feeding drive mechanism is arranged on the feeding rack and drives the feeding seat to move back and forth; the feeding plate can be arranged on the feeding seat to move up and down and back and forth and move back and forth with the feeding seat, and the second feeding drive mechanism is arranged on the feeding seat and drives the feeding plate to move back and forth up and down; the clamping claw can be arranged on the feeding plate to open and close and moves back and forth between the storage rack and the positioning device with the feeding plate; the third feeding drive mechanism is arranged on the feeding plate and drives the clamping claw to open and close.
5. The inductor base plate winding and breaking assembly equipment according to claim 1, characterized in that: The breaking device includes a limit seat and a breaking assembly; the limit seat is arranged on the frame, and a limit slot is opened and closed on the limit seat to match the product; the breaking assembly is arranged in two front and back, and the two breaking assemblies are symmetrically arranged on the front and back sides of the limit seat.
6. The inductor base plate winding and breaking assembly equipment according to claim 5, characterized in that: Each breaking assembly includes a bracket, a movable plate, a first breaking drive mechanism, a thread clamping head and a second breaking drive mechanism; the bracket is arranged on the frame and is located next to the limit seat; the movable plate can be arranged on the bracket to move back and forth toward the limit seat; the first breaking drive mechanism is arranged on the bracket and drives the movable plate to move back and forth; the thread clamping head is arranged in two, and the two thread clamping heads can be opened and closed on the movable plate and move back and forth with the movable plate; the second breaking drive mechanism is arranged on the movable plate and drives the thread clamping heads to open and close.
7. The inductor base plate winding and breaking assembly equipment according to claim 5, characterized in that: The limit seat includes a limit frame, a limit plate, a clamping plate and a limit driving mechanism; the limit frame is arranged on the frame, and the limit groove is arranged on the upper end surface of the limit frame; the limit plate is arranged on the limit frame and is located in the limit groove; the clamping plates are arranged in two, and the two clamping plates can be arranged on the limit frame to move back and forth toward the limit plate and are respectively located on the front and back sides of the limit plate; the limit driving mechanism is arranged on the limit frame and drives the clamping plates to move back and forth.
8. The inductor base plate winding and breaking assembly equipment according to claim 1, characterized in that: The tin dipping device includes a tin melting box, a mounting frame, a first movable seat, a first driving mechanism, a second movable seat, a second driving mechanism, a first clamping jaw and a third driving mechanism; the tin melting box is arranged on a frame; the mounting frame is arranged on the frame and is located beside the breaking device and the tin melting box; the first movable seat can be arranged on the mounting frame so as to move back and forth laterally; the first driving mechanism is arranged on the mounting frame and drives the first movable seat to move back and forth; the second movable seat can be arranged on the first movable seat so as to move up and down and back and forth; the second driving mechanism is arranged on the first movable seat and drives the second movable seat to move back and forth; the first clamping jaw can be arranged on the second movable seat so as to open and close; the third driving mechanism is arranged on the second movable seat and drives the first clamping jaw to open and close.
9. The inductor bottom plate winding and breaking assembly equipment according to claim 1, characterized in that: The feeding device includes a feeding rack, a third movable seat, a fourth driving mechanism, a fourth movable seat, a fifth driving mechanism, a second clamping jaw and a sixth driving mechanism; the third movable seat can be arranged on the feeding rack so as to move back and forth laterally; the fourth driving mechanism is arranged on the feeding rack and drives the third movable seat to move back and forth; the fourth movable seat can be arranged on the third movable seat so as to move up and down back and forth; the fifth driving mechanism is arranged on the third movable seat and drives the fourth movable seat to move back and forth; the second clamping jaw can be arranged on the fourth movable seat so as to open and close; the sixth driving mechanism is arranged on the fourth movable seat and drives the second clamping jaw to open and close.
10. The inductor bottom plate winding and breaking assembly equipment according to claim 1, characterized in that: The material moving device includes a material moving rack, a fifth movable seat, a seventh driving mechanism, a sixth movable seat, an eighth driving mechanism, a third clamping jaw and a ninth driving mechanism; the fifth movable seat can be arranged on the material moving rack so as to move back and forth laterally; the seventh driving mechanism is arranged on the material moving rack and drives the fifth movable seat to move back and forth; the sixth movable seat can be arranged on the fifth movable seat so as to move up and down back and forth; the eighth driving mechanism is arranged on the fifth movable seat and drives the sixth movable seat to move back and forth; the third clamping jaw can be arranged on the sixth movable seat so as to open and close; the ninth driving mechanism is arranged on the sixth movable seat and drives the third clamping jaw to open and close.