Novel annular collecting device of leaf filter

By adopting a welded fixed connection annular collection structure in the pressurized filter, the liquid collection tank, bending pipe assembly and manual butterfly valve are simplified, solving the problems of complex structure and high transportation and installation costs of existing equipment, and achieving low-cost transportation and long-life use of the equipment.

CN223248932UActive Publication Date: 2025-08-22LUOYANG YURUI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422524676.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-22
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing pressurized filter has complex structures of liquid collection tanks, pipe bending components and manual butterfly valves, resulting in high transportation costs, high installation costs and easy deformation and corrosion, affecting the service life of the equipment.

Method used

The new annular collection device of the leaf filter is adopted to fix the annular collection structure and the main tank body through welding, cancel the liquid collection tank, bent pipe assembly and manual butterfly valve, and adopt the overall annealing treatment to simplify the structure and enhance the sealing.

Benefits of technology

It reduces the cost of equipment manufacturing and transportation, reduces the labor intensity of installation workers, extends the service life of the equipment, avoids deformation and corrosion, and simplifies the on-site assembly process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a novel annular collecting device of a leaf filter in the related technical field of leaf filter collecting devices, which comprises a leaf filter main tank body and a liquid storage tank, an annular collecting structure is arranged at the upper part of the leaf filter main tank body, an upper sealing head is connected above the annular collecting structure, and a lower sealing head is connected above the liquid storage tank. The upper sealing head and the annular collecting structure are locked and connected through a fixing lock catch, the annular collecting structure comprises a connecting cylinder and an external annular structure, a matched connecting ring is fixedly arranged at the upper end of the connecting cylinder through welding, and the lower end of the connecting cylinder is fixedly connected with a leaf filter main tank body through welding. According to the utility model, the annular collecting structure is adopted to replace the original liquid collecting tank, bent pipe assembly and manual butterfly valve, the structure is simplified, meanwhile, the annular collecting structure is fixedly connected with the leaf filter main tank body in a welding manner, secondary assembly on site is not needed, integral annealing is adopted, and deformation and alkali brittleness corrosion in the use process are avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to leaf filter collection devices, and specifically relates to a novel annular collection device for a leaf filter. Background Art

[0002] The intelligent pressurized fine filter is a type of filtration equipment that can be widely used in fine filtration operation units. The equipment is mainly used in chemical industries such as sugar production, alumina, and vanadium extraction from steel slag. It has a high degree of automation, good filtrate indicators, and low operating costs. It is currently the most advanced equipment for solution fine filtration units in the world. Its working principle is that the raw liquid enters the main cylinder of the equipment through the feed pump. Under the action of pressure, it passes through the filter cloth and filter elements. There is a circle of elbow components, manual butterfly valves, and liquid collection tanks on the outer periphery. In the first few minutes, unqualified liquid circulates to allow the filter cloth to hang a layer of filter cake. Qualified liquid flows to the high-level tank. At the end of the filtration, the high-level tank buffers the liquid and self-cleans the filter cloth, filter cake and other filter elements. The pressurized fine filters currently on the market have larger main cylinder diameters and filtration areas. The main cylinder diameter has reached 4.5 meters, and the outer liquid collection tank has a maximum diameter of 5.708 meters. The number of elbow components and manual butterfly valves evenly distributed around the circumference of the cylinder has reached 80. The structural diagram is attached. Figure 6 The existing outer sump components are large in size, have high transportation costs, and are relatively complex in structure, requiring secondary on-site assembly, resulting in high equipment manufacturing and installation costs.

[0003] In view of this, the present utility model is proposed. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a new annular collecting device for a leaf filter. To solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0005] The invention relates to a novel annular collecting device of a leaf filter, comprising a main tank body of a leaf filter and a liquid storage tank, wherein an annular collecting structure is provided on the upper part of the main tank body of the leaf filter, an upper head is connected to the upper part of the annular collecting structure, and a fixed lock is provided between the upper head and the annular collecting structure, wherein the annular collecting structure comprises a connecting cylinder and an external annular structure, the upper end of the connecting cylinder is fixedly provided with a matching connecting ring by welding, the lower end of the connecting cylinder is fixedly connected to the main tank body of the leaf filter by welding, an external annular structure is welded on the outer side of the connecting cylinder, the external annular structure and the connecting cylinder are eccentric structures, and a plurality of through holes are evenly distributed in a circumferential direction on the outer wall of the connecting cylinder, and a side connecting head is connected to the side of the external annular structure close to the liquid storage tank, and the side connecting head is connected to the liquid storage tank through a liquid guide pipe, for supplying the liquid in the liquid storage tank to the annular collecting structure.

[0006] As a further solution of the present invention: the cross-section of the external annular structure is a right-angled trapezoidal structure, the bottom surface of the external annular structure is an inclined structure design, and the side connector is located on the lower end side of the inclined structure, which is used to buffer the liquid inlet pressure of the side connector.

[0007] As a further solution of the present invention: the eccentric direction of the external annular structure is close to one end of the side connector, so that the liquid can balance the water pressure during the flow in the inner cavity between the external annular structure and the connecting cylinder.

[0008] As a further solution of the present invention: a card slot structure adapted to the fixed lock buckle is opened at the lower outer side of the mating connecting ring, and a sealing groove is opened on the upper end face of the mating connecting ring. A sealing ring is installed in the sealing groove to ensure the sealing of the mating connection between the upper head and the mating connecting ring.

[0009] As a further solution of the present invention: a catheter connecting flange is provided at the lower end of the liquid guiding pipe, and a joint connecting flange is provided at the end position of the side connecting head. The catheter connecting flange and the joint connecting flange are fixedly connected by bolts and nuts, and a sealing gasket is provided at the connection position to ensure the sealing of the connection.

[0010] As a further solution of the present invention: support seats are fixedly provided on the outside of the main tank body of the leaf filter and the outside of the liquid storage tank, which cooperate with the support frame structure to fix the position of the device.

[0011] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art.

[0012] The utility model adopts an annular collection structure to replace the original liquid collecting tank, elbow assembly, and manual butterfly valve, simplifying the structure. At the same time, the annular collection structure and the main tank body of the leaf filter are fixedly connected by welding, without the need for secondary assembly on site. Overall annealing is adopted to avoid deformation and alkali embrittlement corrosion during use.

[0013] The maximum outer diameter of the annular collecting structure of the utility model is reduced, which is convenient for transportation. The outer annular structure of the annular collecting structure is eccentric relative to the main tank body of the leaf filter, and the bottom is designed as an inclined structure. Through holes are evenly distributed on the outer wall of the connecting cylinder to ensure the realization of the function of the annular collecting structure.

[0014] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are part of this application and are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. In the drawings:

[0016] Figure 1 This is the main view of the installation and use status of the utility model;

[0017] Figure 2 This is a bottom view of the utility model in the installed and used state;

[0018] Figure 3 This is the front view of the annular collection structure of the utility model;

[0019] Figure 4 This is a top view of the annular collection structure of the utility model;

[0020] Figure 5 This is a partial enlarged view of point A of the present utility model;

[0021] Figure 6 This is a schematic diagram of the prior art of the present invention.

[0022] In the figure: 1. Main tank body of leaf filter; 2. Upper head; 3. Annular collection structure; 4. Liquid storage tank; 5. Liquid guide pipe; 6. Conduit connecting flange; 7. Fixed lock; 8. Connecting cylinder; 9. External annular structure; 10. Side connector; 11. Connector connecting flange; 12. Matching connecting ring; 13. Sealing groove; 14. Through hole; 15. Support seat.

[0023] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.

[0025] like Figures 1 to 6As shown, a new annular collecting device of a leaf filter is provided, a main tank body 1 of the leaf filter and a liquid storage tank 4. An annular collecting structure 3 is provided on the upper part of the main tank body 1 of the leaf filter, and an upper head 2 is connected above the annular collecting structure 3. The upper head 2 and the annular collecting structure 3 are locked and connected by a fixed lock 7. The annular collecting structure 3 includes a connecting cylinder 8 and an external annular structure 9. The upper end of the connecting cylinder 8 is fixedly provided with a matching connecting ring 12 by welding, and the lower end of the connecting cylinder 8 is fixedly connected to the main tank body 1 of the leaf filter by welding. An external annular structure 9 is welded on the outer side of the connecting cylinder 8. The external annular structure 9 and the connecting cylinder 8 are eccentric structures. A plurality of through holes 14 are evenly distributed in the circumferential direction on the outer wall of the connecting cylinder 8. A side connecting head 10 is connected to the side of the external annular structure 9 close to the liquid storage tank 4. The side connecting head 10 is connected to the liquid storage tank 4 through a liquid guide pipe 5 for supplying the liquid in the liquid storage tank 4 to the annular collecting structure 3.

[0026] Among them, the cross-section of the external annular structure 9 is a right-angled trapezoidal structure, the bottom surface of the external annular structure 9 is an inclined structure design, and the side connector 10 is located on the lower end side of the inclined structure to buffer the liquid inlet pressure of the side connector 10.

[0027] The eccentric direction of the outer annular structure 9 is close to the end of the side connector 10 , so that the liquid can balance the water pressure during the flow in the inner cavity between the outer annular structure 9 and the connecting cylinder 8 .

[0028] A card slot structure that is compatible with the fixed lock buckle 7 is opened at the lower outer side of the mating connecting ring 12, and a sealing groove 13 is opened on the upper end surface of the mating connecting ring 12. A sealing ring is installed in the sealing groove 13 to ensure the sealing of the mating connection between the upper head 2 and the mating connecting ring 12.

[0029] The lower end of the liquid-conducting pipe 5 is provided with a catheter connecting flange 6, and the end position of the side connector 10 is provided with a joint connecting flange 11. The catheter connecting flange 6 and the joint connecting flange 11 are fixedly connected by bolts and nuts, and a sealing gasket is provided at the connection position to ensure the sealing of the connection.

[0030] The outer side of the leaf filter main tank 1 and the outer side of the liquid storage tank 4 are fixedly provided with a support seat 15 to cooperate with the support frame structure to achieve the fixation of the device position.

[0031] The working principle of the utility model is as follows: the existing large-scale intelligent pressure fine filter has a main body cylinder of 4.5 meters and an external liquid collecting tank, using a steel pipe of φ509×9, a center distance of 5.2 meters, and a maximum outer diameter of 5.708 meters. The present application cancels the original liquid collecting tank, elbow assembly, and manual butterfly valve, and uses a welded structure instead, which is directly welded to the main tank body 1 of the leaf filter. After welding, the entire structure is heat treated and pressure tested, and no secondary assembly is required, thereby reducing leakage points during use without changing the filtration area of ​​the large-scale intelligent pressure fine filter. The outer diameter of the liquid collecting tank is reduced from 5.708 meters to 4.85 meters, which is convenient for transportation and saves costs.

[0032] The outer annular structure 9 is an eccentric structure, and the bottom surface is an inclined structure design. The storage space at the connection position with the side connector 10 is large, and the volume of the annular cavity in the direction of liquid flow gradually decreases, so that the water pressure of each through hole 14 connected to the interior of the main tank tends to be stable;

[0033] After the equipment is improved, the manufacturing and transportation costs of the equipment are reduced, the labor intensity of the installation workers is reduced, and secondary assembly is reduced. After the overall heat treatment of the equipment, it is less likely to deform and corrode due to alkali embrittlement, which extends the service life of the main engine cylinder. At the same time, because the cylinder has no leak points, it can improve the on-site environment and reduce the cost of cleaning the on-site environment.

[0034] The utility model adopts an annular collecting structure 3 to replace the original liquid collecting tank, elbow assembly, and manual butterfly valve to simplify the structure. At the same time, the annular collecting structure 3 and the main tank body 1 of the leaf filter are fixedly connected by welding, without the need for secondary assembly on site. The overall annealing is adopted to avoid deformation and alkali embrittlement corrosion during use. The maximum outer diameter size specification of the annular collecting structure 3 is reduced for easy transportation. The outer annular structure 9 of the annular collecting structure 3 is eccentric relative to the main tank body 1 of the leaf filter, and the bottom is designed as an inclined structure. Through holes 14 are evenly distributed on the outer wall of the connecting cylinder 8 to ensure the realization of the function of the annular collecting structure 3.

[0035] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any technician familiar with this patent can make slight changes or modifications to equivalent embodiments using the above-mentioned technical content without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the solution of the present invention.

Claims

1. A novel annular collecting device for a leaf filter, comprising a leaf filter main tank (1) and a liquid storage tank (4), characterized in that: The upper part of the leaf filter main tank (1) is provided with an annular collecting structure (3), the upper part of the annular collecting structure (3) is connected with an upper head (2), and the upper head (2) and the annular collecting structure (3) are locked and connected by a fixed lock buckle (7). The annular collecting structure (3) includes a connecting cylinder (8) and an external annular structure (9), the upper end of the connecting cylinder (8) is fixedly provided with a matching connecting ring (12) by welding, and the lower end of the connecting cylinder (8) is connected to the leaf filter main tank. The connecting cylinder (1) is fixedly connected by welding, and an external annular structure (9) is welded on the outer side of the connecting cylinder (8). The external annular structure (9) and the connecting cylinder (8) are eccentric structures. A plurality of through holes (14) are evenly distributed on the outer wall of the connecting cylinder (8) along the circumferential direction. A side connector (10) is connected to the side of the external annular structure (9) close to the liquid storage tank (4), and the side connector (10) is connected to the liquid storage tank (4) through a liquid guide pipe (5).

2. The novel annular collecting device for leaf filter according to claim 1 is characterized in that: The cross section of the external annular structure (9) is a right-angled trapezoidal structure, the bottom surface of the external annular structure (9) is designed as an inclined structure, and the side connector (10) is located on one side of the lower end of the inclined structure.

3. The novel annular collecting device of leaf filter according to claim 2 is characterized in that: The eccentric direction of the outer annular structure (9) is an end close to the side connector (10).

4. The novel annular collecting device for leaf filter according to claim 3 is characterized in that: A slot structure adapted to the fixed lock buckle (7) is provided at the lower outer side of the matching connecting ring (12), and a sealing groove (13) is provided on the upper end surface of the matching connecting ring (12), wherein a sealing ring is fitted in the sealing groove (13).

5. The novel annular collecting device for leaf filter according to claim 4 is characterized in that: A conduit connection flange (6) is provided at the lower end of the liquid guide pipe (5), and a joint connection flange (11) is provided at the end of the side connector (10). The conduit connection flange (6) and the joint connection flange (11) are fixedly connected by bolts and nuts.

6. The novel annular collecting device for leaf filter according to claim 5 is characterized in that: Support seats (15) are fixedly provided on the outside of the leaf filter main tank (1) and the outside of the liquid storage tank (4).