Multi-phase flow particle separation device in power plant unit pipeline

By designing a multi-phase flow particle separation device in the power plant unit pipeline, iron oxide particles in the boiler pipeline are captured and discharged, the equipment erosion and blockage problems under high temperature and high pressure conditions are solved, and the operation efficiency and safety of the power plant unit are improved.

CN223249031UActive Publication Date: 2025-08-22CHANGCHUN INST OF TECH
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Patent Information

Application Number
CN202422461194.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-22
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Iron oxide falls off under high temperature and high pressure conditions of the inner wall of the boiler pipe of the power plant unit, resulting in problems such as erosion, blockage and equipment damage.

Method used

A multi-phase flow particle separation device in the pipeline of the power plant unit is designed, including a separation cavity, a capture plate, a concave plate, a discharge pipe and a fixing mechanism. Large-sized solid particles are captured through the capture plate, and the deposition particles are guided to be discharged by the concave plate, and the filter net and bolt fixing structure are combined to facilitate installation and maintenance.

Benefits of technology

Effectively separate large-sized particles, reduce erosion on the internal components of the turbine, improve unit operation efficiency and safety, extend equipment life, and simplify device maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of particle separation devices, and discloses a multiphase flow particle separation device in a power plant unit pipeline, which comprises a separation cavity, the left side of the separation cavity is communicated with a steam pipeline I, the inner side of the separation cavity is fixedly connected with a capture plate, and the inner wall of the bottom of the separation cavity is fixedly connected with a concave plate. The bottom of the separation cavity communicates with a discharge pipe, the right side of the separation cavity communicates with a second steam pipeline, and fixing mechanisms are arranged on the left side and the right side of the separation cavity correspondingly and used for connecting the separation cavity and the steam pipeline. According to the device, large-size particles in steam are separated out through the separation cavity, the capture plate and the discharge pipe, the first steam pipeline and the second steam pipeline are connected with the separation cavity through the first connecting block and the second connecting block, the device is more convenient to install and maintain, and especially when a filter screen in the second steam pipeline needs to be replaced, the filter screen can be replaced conveniently. The whole device does not need to be disassembled.
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Description

Technical Field

[0001] The utility model relates to the technical field of particle separation devices, in particular to a multiphase flow particle separation device in a pipeline of a power plant unit. Background Art

[0002] Power plant units are the core facilities of power production. They bear the heavy responsibility of converting fossil energy or renewable energy into electrical energy. In the power industry, the efficient operation of power plant units is not only related to the efficiency of energy utilization, but also directly affects the country's energy security and economic development.

[0003] The power generation equipment and facilities of a direct power plant include generators, steam turbines, gas turbines, and boilers. The boilers are used to convert the heat energy generated by fuel combustion into steam, which is transported to the connected steam turbines through pipelines, thereby driving the rotors of the steam turbines to rotate and driving the generators to generate electricity.

[0004] However, in the process of transporting steam, various solid substances will be produced. In particular, under high temperature and high pressure conditions, iron oxide will be produced on the inner wall of the boiler pipe, which will fall off and flow into the steam pipe with the steam, causing erosion, blockage and damage to the equipment. Therefore, a multiphase flow particle separation device in the pipeline of a power plant unit is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a multiphase flow particle separation device in the pipeline of a power plant unit, which aims to improve the problem in the existing technology that the inner wall of the boiler pipeline will produce iron oxide under high temperature and high pressure conditions, which will fall off and enter the steam pipeline with the flow of steam, causing erosion, blockage and damage to the equipment.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a multiphase flow particle separation device in the pipeline of a power plant unit, comprising a separation chamber, the left side of the separation chamber is connected to a steam pipe 1, the inner side of the separation chamber is fixedly connected to a capture plate, the bottom inner wall of the separation chamber is fixedly connected to a concave plate, the bottom of the separation chamber is connected to a discharge pipe, the right side of the separation chamber is connected to a steam pipe 2, and fixing mechanisms are provided on the left and right sides of the separation chamber, and the fixing mechanisms are used for connecting the separation chamber and the steam pipe.

[0007] As a further description of the above technical solution:

[0008] The fixing mechanism includes two connecting blocks 1, the inner side of the left connecting block 1 is fixedly connected to the right side of the outer wall of the steam pipe 1, and the inner side of the right connecting block 1 is fixedly connected to the left side of the outer wall of the steam pipe 2. The left and right sides of the outer wall of the separation chamber are fixedly connected with connecting blocks 2. The tops of the two connecting blocks 1 and 2 are each provided with a plurality of screw holes, and the inner sides of the plurality of screw holes are threadedly connected with bolts. A filter is provided on the left side of the inner wall of the steam pipe 2.

[0009] As a further description of the above technical solution:

[0010] The adjacent sides of the steam pipe 1 and the steam pipe 2 are both fixedly connected with sealing rings, and the sides away from each other of the two sealing rings are both slidably connected to the left and right sides of the outer wall of the separation chamber.

[0011] As a further description of the above technical solution:

[0012] The outer wall of the discharge pipe is fixedly connected with a control valve, and the outer wall of the control valve is fixedly connected with an anti-slip sleeve.

[0013] As a further description of the above technical solution:

[0014] A temperature sensor is fixedly connected to the left side of the top of the separation chamber, and a pressure sensor is fixedly connected to the left side of the top of the separation chamber.

[0015] As a further description of the above technical solution:

[0016] An observation window is provided on the front side of the outer wall of the separation chamber, and the outer wall of the observation window is made of high-temperature resistant material.

[0017] As a further description of the above technical solution:

[0018] The outer wall of the separation chamber is provided with a heat-insulating layer, and the inner side of the heat-insulating layer is fixedly connected to the outer wall of the separation chamber.

[0019] As a further description of the above technical solution:

[0020] The inner diameter of the screw hole is adapted to the diameter of the bolt, and the diameters of the steam pipe 1 and the steam pipe 2 are adapted to the inner diameter of the connecting block 2.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present invention, the separation chamber is designed with a wider pipe, which helps maintain a relatively low pressure. Large-sized solid particles are captured and deposited by a capture plate. The solid particles deposited at the bottom of the separation chamber are guided to be discharged smoothly through a discharge pipe through a concave plate at the bottom of the separation chamber, thereby avoiding the accumulation of solid particles in the separation chamber. Large-sized particles that cause severe erosion are separated, reducing the erosion of particles on internal components of the turbine and improving the operating efficiency and safety of the unit.

[0023] 2. In the present invention, steam pipe 1 and steam pipe 2 are connected to the separation chamber through connecting blocks 1 and 2, and then fixed by bolts, making the device more convenient to install and maintain. In particular, when the filter screen inside steam pipe 2 needs to be replaced, it can be achieved by simply disassembling the connecting blocks without disassembling the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of a multiphase flow particle separation device in a power plant unit pipeline proposed by the utility model;

[0025] Figure 2 This is a schematic diagram of the structure of a separation chamber of a multiphase flow particle separation device in a pipeline of a power plant unit proposed by the present invention;

[0026] Figure 3 The present invention is a schematic structural diagram of a fixing mechanism of a multiphase flow particle separation device in a pipeline of a power plant unit.

[0027] Legend:

[0028] 1. Separation chamber; 2. Steam pipe 1; 3. Capture plate; 4. Discharge pipe; 5. Control valve; 6. Concave plate; 7. Fixing mechanism; 701. Connecting block 1; 702. Connecting block 2; 703. Screw hole; 704. Bolt; 705. Filter; 8. Sealing ring; 9. Steam pipe 2; 10. Observation window; 11. Temperature sensor; 12. Pressure sensor; 13. Insulation layer; 14. Anti-slip sleeve. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Reference Figure 1 and Figure 2The utility model provides an embodiment: a multiphase flow particle separation device in the pipeline of a power plant unit, comprising a separation chamber 1, the left side of the separation chamber 1 is connected to a steam pipe 2, the inner side of the separation chamber 1 is fixedly connected to a capture plate 3, the bottom inner wall of the separation chamber 1 is fixedly connected to a concave plate 6, the bottom of the separation chamber 1 is connected to a discharge pipe 4, the right side of the separation chamber 1 is connected to a steam pipe 9, and fixing mechanisms 7 are provided on the left and right sides of the separation chamber 1, which are used for connecting the separation chamber 1 and the steam pipe; a control valve 5 is fixedly connected to the outer wall of the discharge pipe 4, and an anti-slip sleeve 14 is fixedly connected to the outer wall of the control valve 5; an observation window 10 is provided on the front side of the outer wall of the separation chamber 1, and the outer wall of the observation window 10 is made of high-temperature resistant material.

[0031] Specifically, an inclined capture plate 3 is provided in the separation chamber 1, which helps to capture and deposit large-sized solid particles when steam passes through, ensuring that they are deposited at the bottom of the separation chamber 1. A concave plate 6 is provided to guide the solid particles deposited at the bottom to be discharged smoothly through the discharge pipe 4, thereby avoiding the accumulation of solid particles in the separation chamber. The situation inside the separation chamber 1 is observed through the observation window 10, and the timing and speed of particle discharge are controlled by controlling the control valve 5 to ensure that it will not affect the normal operation of the main steam system.

[0032] Reference Figure 1 and Figure 3 , the utility model provides an embodiment: the fixing mechanism 7 includes two connecting blocks 701, the inner side of the left connecting block 701 is fixedly connected to the right side of the outer wall of the steam pipe 2, the inner side of the right connecting block 701 is fixedly connected to the left side of the outer wall of the steam pipe 2 9, and the left and right sides of the outer wall of the separation chamber 1 are fixedly connected with connecting blocks 2 702, and the tops of the two connecting blocks 1 701 and the connecting block 2 702 are each provided with a plurality of screw holes 703, and the inner sides of the plurality of screw holes 703 are threadedly connected with bolts 704, and a filter screen 705 is provided on the left side of the inner wall of the steam pipe 2 9; the inner diameter of the screw hole 703 is adapted to the diameter of the bolt 704, and the diameter of the steam pipe 2 and the steam pipe 2 9 is adapted to the inner diameter of the connecting block 2 702; the adjacent sides of the steam pipe 2 and the steam pipe 2 9 are both fixedly connected with a sealing ring 8, and the two sealing rings 8 are slidably connected to the left and right sides of the outer wall of the separation chamber 1.

[0033] Specifically, by providing a filter 705 in the steam pipe 2 9, smaller particles can be filtered, ensuring the purity of the steam and preventing particles from corroding or clogging the inside of the device, thereby extending the service life of the device. The steam pipe 1 2 and the steam pipe 2 9 are connected by the connecting block 1 701 and the connecting block 2 702 under the action of the bolt 704. This design makes the device more convenient during installation and maintenance. In particular, when the filter 705 inside the steam pipe 2 9 needs to be replaced, it can be achieved by simply disassembling the connecting block without disassembling the entire device.

[0034] Reference Figure 1 The present invention provides an embodiment in which a temperature sensor 11 is fixedly connected to the left side of the top of the separation chamber 1, and a pressure sensor 12 is fixedly connected to the left side of the top of the separation chamber 1; an insulation layer 13 is provided on the outer wall of the separation chamber 1, and the inner side of the insulation layer 13 is fixedly connected to the outer wall of the separation chamber 1.

[0035] Specifically, a temperature sensor 11 is firmly installed on the left side of the top of the separation chamber 1. The sensor is responsible for real-time monitoring and detecting the temperature changes of the material in the chamber to ensure that the temperature is controlled within an appropriate range to maintain the stability of the operation process. At the same time, a pressure sensor 12 is set to monitor and record the pressure conditions in the separation chamber 1 to ensure the normal operation and separation effect of the equipment. The insulation layer 13 is designed to effectively isolate the influence of the external environment temperature on the operation in the chamber, and can also reduce the heat loss generated during the operation.

[0036] Working principle: Steam enters the separation chamber 1 from the steam pipe 2. An inclined capture plate 3 is set in the separation chamber 1. Since the separation chamber 1 has a wider pipe, the internal pressure is maintained at a relatively low level. When the steam passes through, large-sized solid particles are deposited on the bottom of the separation chamber 1 through the capture plate 3 and discharged through the discharge pipe 4 along the concave plate 6. The situation inside the separation chamber 1 is observed through the observation window 10, and the timing and speed of particle discharge are controlled by controlling the control valve 5.

[0037] The connecting block 1 701 on the steam pipe 1 2 and the steam pipe 2 9 is connected to the connecting block 2 702 on both sides of the separation chamber 1 by bolts 704. During installation, align the right side of the steam pipe 1 2 with the left side of the separation chamber 1, and align the left side of the steam pipe 2 9 with the right side of the separation chamber 1. Slide inward to align the screw holes 703 on the connecting block 1 701 and the connecting block 2 702, and then tighten the bolts 704 to complete the fixation. When disassembly is required, loosen the bolts 704, and the connecting block 1 701 and the connecting block 2 702 are disengaged, so that the steam pipe 2 9 is disengaged from the separation chamber 1. At this time, the filter 705 set inside the steam pipe 2 9 can be replaced.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A multiphase flow particle separation device in a power plant unit pipeline, comprising a separation chamber (1), characterized in that: The left side of the separation chamber (1) is connected to a steam pipe (2), the inner side of the separation chamber (1) is fixedly connected to a capture plate (3), the bottom inner wall of the separation chamber (1) is fixedly connected to a concave plate (6), the bottom of the separation chamber (1) is connected to a discharge pipe (4), the right side of the separation chamber (1) is connected to a steam pipe (9), and the left and right sides of the separation chamber (1) are both provided with fixing mechanisms (7), and the fixing mechanisms (7) are used for connecting the separation chamber (1) and the steam pipe.

2. The device for separating multiphase flow particles in pipelines of power plant units according to claim 1, characterized in that: The fixing mechanism (7) includes two connecting blocks (701), the inner side of the left connecting block (701) is fixedly connected to the right side of the outer wall of the steam pipe (2), and the inner side of the right connecting block (701) is fixedly connected to the left side of the outer wall of the steam pipe (9). The left and right sides of the outer wall of the separation chamber (1) are fixedly connected with connecting blocks (702). The tops of the two connecting blocks (701) and the connecting block (702) are each provided with a plurality of screw holes (703), and the inner sides of the plurality of screw holes (703) are each threadedly connected with bolts (704). A filter (705) is provided on the left side of the inner wall of the steam pipe (9).

3. The device for separating multiphase flow particles in pipelines of power plant units according to claim 1, characterized in that: The adjacent sides of the steam pipe 1 (2) and the steam pipe 2 (9) are fixedly connected with a sealing ring (8), and the sides away from each other of the two sealing rings (8) are slidably connected to the left and right sides of the outer wall of the separation chamber (1).

4. The device for separating multiphase flow particles in pipelines of power plant units according to claim 1, characterized in that: The outer wall of the discharge pipe (4) is fixedly connected to a control valve (5), and the outer wall of the control valve (5) is fixedly connected to an anti-slip sleeve (14).

5. The device for separating multiphase flow particles in pipelines of power plant units according to claim 1, characterized in that: A temperature sensor (11) is fixedly connected to the left side of the top of the separation chamber (1), and a pressure sensor (12) is fixedly connected to the left side of the top of the separation chamber (1).

6. The device for separating multiphase flow particles in pipelines of power plant units according to claim 1, characterized in that: An observation window (10) is provided on the front side of the outer wall of the separation chamber (1), and the outer wall of the observation window (10) is made of a high-temperature resistant material.

7. The device for separating multiphase flow particles in pipelines of power plant units according to claim 1, characterized in that: The outer wall of the separation chamber (1) is provided with a heat-insulating layer (13), and the inner side of the heat-insulating layer (13) is fixedly connected to the outer wall of the separation chamber (1).

8. The device for separating multiphase flow particles in pipelines of power plant units according to claim 2, characterized in that: The inner diameter of the screw hole (703) is adapted to the diameter of the bolt (704), and the diameters of the steam pipe 1 (2) and the steam pipe 2 (9) are adapted to the inner diameter of the connecting block 2 (702).