Pipeline device for reduction by using gas
By designing a gas reduction pipeline device, the problems of insufficient reduction and long reaction time are solved, and efficient reduction reaction is achieved, ensuring product quality and purity and reducing production costs.
Patent Information
- Application Number
- CN202422480436.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing reactors have problems such as insufficient reduction and long reaction time during the reduction reaction, which leads to inadequate product quality and purity, which increases production costs and reduces production efficiency.
A pipeline device for reducing with gas is designed. Through the combination of gas replenishment assembly, connecting pipe, horizontal pump assembly and mixing assembly, the contact area between the reduced gas and the substance to be reduced is increased, and the substance is uniformly mixed through the mixing motor mixing rod, and the reaction progress is monitored using a component detector.
The efficiency of the reduction reaction is improved, the quality and purity of the product is ensured, the production cost is reduced, and the sufficient reduction reaction is achieved.
Smart Images
Figure CN223249306U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallurgical material purification and reduction, in particular to a pipeline device for reduction using gas. Background Art
[0002] Metallurgical reactors are industrial equipment used for metal smelting and chemical reactions. Their main function is to react metal ores or other raw materials with chemicals under controlled conditions to extract metals or change their properties. Existing reactors can basically meet the production requirements, but they still have certain shortcomings.
[0003] First, the existing reactors have the problem of insufficient reduction reaction during the reduction reaction, which leads to substandard product quality and purity and waste of materials. Second, the existing reactors have a relatively long reaction time during the reduction reaction, which increases production costs, reduces production efficiency, and limits the optimization of the production process.
[0004] Therefore, it is necessary to design a pipeline device for reduction using gas. Utility Model Content
[0005] The purpose of this utility model is to provide a pipeline device for reducing gas to solve the above-mentioned problems.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a pipeline device for reduction with gas, comprising an air supply component, a connecting pipe, a second valve, a discharge pipe and a horizontal pump component, wherein the air supply component is composed of a reducing gas bottle, an air supply channel, a pressure gauge, a first valve and a control line, the through hole opened on the reducing gas bottle is connected to the air supply channel, the air supply channel is connected to the pressure gauge, the first valve is installed on the air supply channel, the pressure gauge is connected to the control line, the control line is connected to the first valve, the air supply channel is connected to the connecting pipe, the connecting pipe is connected to the second valve, the second valve is connected to the discharge pipe, and the discharge pipe is connected There is a horizontal pump assembly, a reduction assembly is connected to the connecting pipe, the reduction assembly consists of a reduction inlet, a reduction channel and a reduction outlet, the reduction inlet is connected to the reduction channel, the reduction channel is connected to the reduction outlet, the reduction outlet is sleeved in a through hole opened on a low-level tank in the mixing assembly, the mixing assembly consists of a low-level tank, a component detector, a mixing motor, a rotating shaft and a stirring rod, the component detector is sleeved in the through hole opened at the bottom of the low-level tank, the mixing motor is fixedly installed on the low-level tank, the output end of the mixing motor is fixedly connected to the rotating shaft, the rotating shaft is sleeved in the through hole opened on the low-level tank, and the stirring rod is fixedly connected to the rotating shaft.
[0007] As a further technical solution of the present invention, the horizontal pump assembly consists of a base, a motor, a coupling, a pump body, a pump inlet and a pump outlet, and the motor is fixed on the base.
[0008] As a further technical solution of the present invention, a coupling is sleeved on the output end of the motor.
[0009] As a further technical solution of the present invention, the coupling is sleeved with an input end of the pump body.
[0010] As a further technical solution of the present invention, a pump inlet is installed on the pump body, and a pump outlet is installed on the pump body.
[0011] As a further technical solution of the present invention, a suction pipe is connected to the pump inlet, and the suction pipe is sleeved into a through hole opened on the low-level tank.
[0012] As a further technical solution of the present invention, a discharge pipe is connected to the pump outlet.
[0013] The utility model provides a pipeline device for reducing with gas, which has the advantages that: the material to be reduced in the low-level tank is sucked into the pump body through the suction pipe via the pump inlet by the operation of the electric motor, and then enters the connecting pipe through the pump outlet and the discharge pipe via the second valve. At the same time, the reducing gas in the reducing gas bottle enters the connecting pipe through the gas supply channel, and the material to be reduced and the reducing gas enter the spiral reduction channel through the reduction inlet for reaction, thereby increasing the contact area between the reducing gas and the material to be reduced, thereby increasing the reaction efficiency and reducing the production cost; at the same time, the reacted material enters the low-level tank through the reduction outlet, the mixing motor drives the rotating shaft to rotate, and then drives the stirring rod fixedly connected thereto to rotate, stirring the material in the low-level tank to make it mixed evenly, and at the same time, the component detector senses the composition of the material in the tank and issues a prompt when the required purity is reached, thereby achieving full reaction and avoiding substandard product quality or purity. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 for Figure 1 A partial enlarged view of area A in the middle;
[0017] Figure 3 This is a schematic diagram of the structure of the reduction component of the utility model.
[0018] In the figure: 10. Air supply assembly; 11. Reduction gas bottle; 12. Air supply channel; 13. Pressure gauge; 14. First valve; 15. Control line; 2. Connecting pipe; 3. Second valve; 4. Discharge pipe; 50. Horizontal pump assembly; 51. Base; 52. Motor; 53. Coupling; 54. Pump body; 55. Pump inlet; 56. Pump outlet; 6. Suction pipe; 70. Reduction assembly; 71. Reduction inlet; 72. Reduction channel; 73. Reduction outlet; 80. Mixing assembly; 81. Low-level tank; 82. Component detector; 83. Mixing motor; 84. Rotating shaft; 85. Stirring rod. DETAILED DESCRIPTION
[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0021] Please see the attached Figure 1 -Attached Figure 3 The utility model provides an embodiment: a pipeline device for reduction using gas, including a gas supply component 10, a connecting pipe 2, a second valve 3, a discharge pipe 4 and a horizontal pump component 50.
[0022] The air supply assembly 10 consists of a reducing gas bottle 11, an air supply channel 12, a pressure gauge 13, a first valve 14 and a control line 15. The through hole opened on the reducing gas bottle 11 is connected to the air supply channel 12, the air supply channel 12 is connected to the pressure gauge 13, the first valve 14 is installed on the air supply channel 12, the pressure gauge 13 is connected to the control line 15, the control line 15 is connected to the first valve 14, and when the air pressure of the pressure gauge 13 changes, the first valve 14 is controlled by the control line 15. The air supply channel 12 is connected to the connecting pipe 2, the connecting pipe 2 is connected to the second valve 3, the second valve 3 is connected to the drain pipe 4, the drain pipe 4 is connected to the horizontal pump assembly 50, and the connecting pipe 2 is connected to the reducing assembly 70.
[0023] The reduction assembly 70 is composed of a reduction inlet 71, a reduction channel 72 and a reduction outlet 73. The reduction inlet 71 is connected to the reduction channel 72, and the reduction channel 72 is connected to the reduction outlet 73. The reduction outlet 73 is sleeved in the through hole opened on the low-level tank 81 in the mixing assembly 80. The mixing assembly 80 is composed of a low-level tank 81, a component detector 82, a mixing motor 83, a rotating shaft 84 and a stirring rod 85. The component detector 82 is sleeved in the through hole opened at the bottom of the low-level tank 81. The mixing motor 83 is fixedly installed on the low-level tank 81. The output end of the mixing motor 83 is fixedly connected to the rotating shaft 84, and the rotating shaft 84 is sleeved on the low-level tank 81. In the through-hole opened, a stirring rod 85 is fixedly connected to the rotating shaft 84; the horizontal pump assembly 50 consists of a base 51, a motor 52, a coupling 53, a pump body 54, a pump inlet 55 and a pump outlet 56. The base 51 is fixedly connected to the motor 52; the output end of the motor 52 is sleeved with the coupling 53; the input end of the pump body 54 is sleeved on the coupling 53; the pump inlet 55 is fixedly installed on the pump body 54, and the pump outlet 56 is fixedly installed on the pump body 54; the pump inlet 55 is fixedly connected to the suction pipe 6, which is sleeved in the through-hole opened in the low-level tank 81; the pump outlet 56 is fixedly connected to the discharge pipe 4, which is used to send out the material to be reduced;
[0024] Specifically, when in use, the motor 52 is operated to draw the material to be reduced in the low-level tank 81 into the pump body 54 through the suction pipe 6 and the pump inlet 55, and then enters the connecting pipe 2 through the pump outlet 56 and the discharge pipe 4 through the second valve 3. At the same time, the reducing gas in the reducing gas bottle 11 enters the connecting pipe 2 through the gas supply channel 12, and the material to be reduced and the reducing gas enter the spiral reduction channel 72 through the reduction inlet 71 to react, thereby increasing the contact area between the reducing gas and the material to be reduced, thereby improving the reaction efficiency and reducing the production cost; at the same time, the reacted material enters the low-level tank 81 through the reduction outlet 73, and the mixing motor 83 drives the rotating shaft 84 to rotate, and then drives the stirring rod 85 fixed thereon to rotate, stirring the material in the low-level tank 81 to make it mixed evenly. At the same time, the component detector 82 senses the composition of the material in the tank and issues a reminder in time when the required purity is reached, thereby achieving full reaction and avoiding substandard product quality or purity.
[0025] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0026] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A pipeline device for reducing gas, comprising a gas supply component (10), a connecting pipe (2), a second valve (3), a discharge pipe (4) and a horizontal pump component (50), characterized in that: The air supply assembly (10) is composed of a reduction gas bottle (11), an air supply channel (12), a pressure gauge (13), a first valve (14) and a control line (15). The through hole opened on the reduction gas bottle (11) is connected to the air supply channel (12), the air supply channel (12) is connected to the pressure gauge (13), the first valve (14) is installed on the air supply channel (12), the pressure gauge (13) is connected to the control line (15), the control line (15) is connected to the first valve (14), the air supply channel (12) is connected to the connecting pipe (2), the connecting pipe (2) is connected to the second valve (3), the second valve (3) is connected to the discharge pipe (4), the discharge pipe (4) is connected to the horizontal pump assembly (50), the connecting pipe (2) is connected to the reduction assembly (70), and the reduction assembly (70) is connected to the reduction inlet (71). , a reduction channel (72) and a reduction outlet (73), the reduction inlet (71) is connected to the reduction channel (72), the reduction channel (72) is connected to the reduction outlet (73), the reduction outlet (73) is sleeved in a through hole opened on the low-level tank (81) in the mixing component (80), the mixing component (80) is composed of a low-level tank (81), a component detector (82), a mixing motor (83), a rotating shaft (84) and a stirring rod (85), the component detector (82) is sleeved in a through hole opened at the bottom of the low-level tank (81), the mixing motor (83) is fixedly installed on the low-level tank (81), the output end of the mixing motor (83) is fixedly connected to the rotating shaft (84), the rotating shaft (84) is sleeved in the through hole opened on the low-level tank (81), and the stirring rod (85) is fixedly connected to the rotating shaft (84).
2. A pipeline device for reduction using gas according to claim 1, characterized in that: The horizontal pump assembly (50) is composed of a base (51), a motor (52), a coupling (53), a pump body (54), a pump inlet (55) and a pump outlet (56), and the motor (52) is fixed on the base (51).
3. A pipeline device for reduction using gas according to claim 2, characterized in that: The output end of the motor (52) is sleeved with a coupling (53).
4. A pipeline device for reduction using gas according to claim 3, characterized in that: The coupling (53) is sleeved with the input end of the pump body (54).
5. A pipeline device for reduction using gas according to claim 4, characterized in that: A pump inlet (55) is mounted on the pump body (54), and a pump outlet (56) is mounted on the pump body (54).
6. A pipeline device for reduction using gas according to claim 5, characterized in that: The pump inlet (55) is connected to a suction pipe (6), and the suction pipe (6) is sleeved into a through hole opened on the low-level tank (81).
7. The pipeline device for reduction using gas according to claim 5, characterized in that: The pump outlet (56) is connected to a discharge pipe (4).