Nozzle for disc separator

By designing the detachable nozzle core and nozzle body structure, the high cost problem caused by nozzle wear is solved, the nozzle replacement cost is reduced, and the equipment economy is improved.

CN223249556UActive Publication Date: 2025-08-22CSSC NANJING LUZHOU MACHINE
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Patent Information

Application Number
CN202421888266.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-08-22
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

Due to severe wear and tear, the existing disc separator nozzles are costly, and the overall nozzle needs to be replaced frequently, which increases production costs.

Method used

A nozzle for a disc separator is designed. The nozzle core and the nozzle body are integrally formed, and can be detached through threaded connections. The nozzle core and the nozzle core are connected to the nozzle valve core hole. Only wear parts such as the nozzle body and the nozzle core or the nozzle valve core are needed to reduce the replacement cost.

Benefits of technology

By replacing only the nozzle body and nozzle core or nozzle valve core, the frequency of replacement of nozzles and the cost of use of the nozzle is reduced, and the economy of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223249556U_ABST
Patent Text Reader

Abstract

The utility model discloses a nozzle for a disc separator, which comprises a nozzle seat fixed on the outer wall of a rotary drum body of the separator; the nozzle valve is mounted in the nozzle seat, and a mounting groove is formed in the outer side of the nozzle valve; the nozzle valve element is detachably installed in the nozzle valve, and a hole is formed in the small head end of the nozzle valve element; the nozzle body is detachably mounted in the mounting groove in the nozzle valve; a through hole is formed in the center of the nozzle core, the nozzle core is embedded in the nozzle body, and the through hole of the nozzle core is communicated with the hole in the nozzle valve core. When the nozzle of the disc type separator is replaced, only a small part of parts need to be replaced, so that the production cost can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of disc-type separators, in particular to a nozzle for a disc-type separator. Background Art

[0002] Disc separator is a high-speed sedimentation centrifuge. It can quickly and effectively separate liquids from solids, or mixtures of two immiscible liquids and solids, by using high speed and strong centrifugal force. Due to its high separation efficiency, it is widely used in industries such as shipping, food, medicine, chemical industry, textile and environmental protection.

[0003] A nozzle-type disc separator is a type of disc separator suitable for materials with relatively high impurity content and uniform particle size. Impurities are continuously discharged through nozzles in a nozzle-type disc separator, creating a high load during the separation process. Typically, the drum is equipped with 4 to 12 nozzles, each with a diameter of 1mm-2mm, evenly distributed across the drum. Due to the strong and continuous impact of impurities in the material, the nozzles have a limited service life and are consumable parts requiring frequent replacement. Conventional nozzles are integrated components, making frequent replacement expensive.

[0004] Specific as Figure 1 As shown, Figure 1 The figure is a schematic diagram of the original traditional nozzle. The nozzle seat (12) is fixed on the outer wall of the drum body (11) of the separator. A sealing ring (16) is installed on the nozzle seat. The nozzle core (14) is made of hard alloy material and is embedded in the nozzle valve (13). The two are integrated and installed in the nozzle seat. A sealing ring (15) is installed on the nozzle valve. The separated impurities are sprayed out from the nozzle valve hole through the nozzle core. Since the nozzle valve and the nozzle core are integrated, when the nozzle core and the nozzle valve need to be replaced after being worn, the entire nozzle valve and the nozzle core need to be replaced. Utility Model Content

[0005] The purpose of the utility model is to address the problem of high use cost of existing disc separator nozzles and provide a disc separator nozzle that only requires replacing a small number of parts when replacing the nozzle, thereby reducing the use cost.

[0006] In order to achieve the above purpose, the technical solution of the utility model is to design a nozzle for a disc separator, which includes

[0007] The nozzle seat is installed on the outer wall of the separator's drum;

[0008] A nozzle valve is installed in the nozzle seat, and a mounting groove is provided on the outer side of the nozzle valve;

[0009] The nozzle valve core is detachably installed in the nozzle valve, and a hole is provided at the small end of the nozzle valve core;

[0010] The nozzle body is detachably mounted in the mounting groove on the nozzle valve;

[0011] The nozzle core has a through hole at its center, the nozzle core is embedded in the nozzle body, and the through hole of the nozzle core is communicated with the hole on the nozzle valve core.

[0012] Furthermore, the nozzle core and the nozzle body are integrally formed.

[0013] Furthermore, the inner wall of the installation groove is provided with a thread, the outer periphery of the nozzle body is provided with a thread adapted to the inner wall of the installation groove, and the nozzle body is screwed into the installation groove on the nozzle valve through the thread.

[0014] Furthermore, a nozzle pad is installed between the nozzle body and the nozzle valve.

[0015] Furthermore, a tapered hole is provided in the center of the nozzle valve core, and the hole is connected to the small end of the tapered hole.

[0016] Furthermore, a first sealing ring is installed on the outer peripheral wall of the nozzle valve core, and the first sealing ring is located between the nozzle valve and the nozzle valve core.

[0017] Furthermore, the first sealing ring is arranged at the large end of the nozzle valve core.

[0018] Furthermore, the nozzle core is made of cemented carbide material.

[0019] Furthermore, a second sealing ring is installed on the outer peripheral wall of the nozzle seat, and the second sealing ring is arranged between the drum body and the nozzle seat.

[0020] Furthermore, a third sealing ring is installed on the outer peripheral wall of the nozzle valve, and the third sealing ring is installed between the nozzle seat and the nozzle valve.

[0021] The advantages and benefits of this utility model are that the nozzle core and nozzle valve core are the most susceptible to wear in a nozzle separator. If the nozzle core needs to be replaced due to wear, only the nozzle body and nozzle core need to be replaced. If the nozzle valve core is worn, only the nozzle valve core needs to be replaced. When replacing the nozzle of a disc separator using this nozzle, only a small number of parts need to be replaced, which can reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of a traditional nozzle;

[0023] Figure 2 This is a structural diagram of a nozzle for a disc-type separator according to the utility model;

[0024] In the figure: 1-drum body, 2-nozzle seat, 3-third sealing ring, 4-nozzle valve, 5-nozzle valve core, 6-nozzle body, 7-nozzle pad, 8-nozzle core, 9-first sealing ring, 10-second sealing ring. DETAILED DESCRIPTION

[0025] The following embodiments are used to further describe the specific embodiments of the present invention in conjunction with the accompanying drawings and examples. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.

[0026] according to Figure 2 As shown, the utility model is a nozzle for a disc separator, which includes

[0027] The nozzle holder 2 is mounted on the outer wall of the drum body 1 of the separator;

[0028] The nozzle valve 4 is installed in the nozzle seat 2, and a mounting groove is provided on the outer side of the nozzle valve 4;

[0029] The nozzle valve core 5 can be detachably installed in the nozzle valve 4, and a hole is provided at the small end of the nozzle valve core 5;

[0030] The nozzle body 6 is detachably mounted in the mounting groove on the nozzle valve 4;

[0031] The nozzle core 8 has a through hole at its center. The nozzle core 8 is embedded in the nozzle body 6 , and the through hole of the nozzle core 8 is communicated with the hole on the nozzle valve core 5 .

[0032] As a preferred embodiment of the above technical solution, the nozzle core 8 and the nozzle body 6 are integrally formed.

[0033] In the above technical solution, the nozzle core 8 and nozzle valve core 5 are the most susceptible to wear in the nozzle separator. If the nozzle core 8 becomes worn and needs to be replaced, only the nozzle body 6 and nozzle core 8 need to be replaced. If the nozzle valve core 5 becomes worn, only the nozzle valve core 5 needs to be replaced, significantly reducing operating costs. Furthermore, the perforations in the nozzle core 8 are aligned with and connected to the holes in the nozzle valve core 5.

[0034] As a preferred embodiment of the above technical solution, the inner wall of the mounting groove is provided with threads, the outer periphery of the nozzle body 6 is provided with threads adapted to the inner wall of the mounting groove, and the nozzle body 6 is screwed into the mounting groove on the nozzle valve 4 through the threads.

[0035] In the above technical solution, the nozzle body 6 is detachably connected to the nozzle valve 1 through threads, and this arrangement facilitates the replacement of the nozzle core 8.

[0036] As a preferred embodiment of the above technical solution, a nozzle pad 7 is installed between the nozzle body 6 and the nozzle valve 4. By providing the nozzle pad, the sealing performance between the nozzle body and the nozzle valve 4 is improved.

[0037] As a preferred embodiment of the above technical solution, a tapered hole is provided at the center of the nozzle valve core 5, and the hole is connected to the small end of the tapered hole.

[0038] As a preferred embodiment of the above technical solution, a first sealing ring 9 is installed on the outer peripheral wall of the nozzle valve core 5, and the first sealing ring 9 is located between the nozzle valve 4 and the nozzle valve core 5.

[0039] As a preferred embodiment of the above technical solution, the first sealing ring 9 is provided at the large end of the nozzle valve core 5 .

[0040] As a preferred embodiment of the above technical solution, the nozzle core 8 is made of cemented carbide material.

[0041] As a preferred embodiment of the above technical solution, a second sealing ring 10 is installed on the outer peripheral wall of the nozzle holder 2 , and the second sealing ring 10 is provided between the drum body 1 and the nozzle holder 2 .

[0042] As a preferred embodiment of the above technical solution, a third sealing ring 3 is installed on the outer peripheral wall of the nozzle valve 4 , and the third sealing ring 3 is installed between the nozzle seat 2 and the nozzle valve 4 .

[0043] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A nozzle for a disc separator, characterized in that: It includes A nozzle holder (2) is mounted on the outer wall of the separator drum (1); A nozzle valve (4) is installed in the nozzle seat (2), and a mounting groove is provided on the outer side of the nozzle valve (4); A nozzle valve core (5) is detachably mounted in the nozzle valve (4), and a hole is provided at the small end of the nozzle valve core (5); A nozzle body (6) is detachably mounted in a mounting groove on the nozzle valve (4); A nozzle core (8) is provided with a through hole at its center. The nozzle core (8) is embedded in the nozzle body (6), and the through hole of the nozzle core (8) is communicated with the hole on the nozzle valve core (5).

2. The nozzle for a disc separator according to claim 1, characterized in that: The nozzle core (8) and the nozzle body (6) are integrally formed.

3. A nozzle for a disc separator according to claim 1 or 2, characterized in that: The inner wall of the installation groove is provided with a thread, and the outer periphery of the nozzle body (6) is provided with a thread adapted to the inner wall of the installation groove. The nozzle body (6) is screwed into the installation groove on the nozzle valve (4) via the thread.

4. The nozzle for a disc separator according to claim 1, characterized in that: A nozzle pad (7) is installed between the nozzle body (6) and the nozzle valve (4).

5. The nozzle for a disc separator according to claim 1, characterized in that: A tapered hole is provided at the center of the nozzle valve core (5), and the hole is connected to the small end of the tapered hole.

6. The nozzle for a disc separator according to claim 1, characterized in that: A first sealing ring (9) is installed on the outer peripheral wall of the nozzle valve core (5), and the first sealing ring (9) is located between the nozzle valve (4) and the nozzle valve core (5).

7. The nozzle for a disc separator according to claim 6, characterized in that: The first sealing ring (9) is provided at the large end of the nozzle valve core (5).

8. The nozzle for a disc separator according to claim 3, characterized in that: The nozzle core (8) is made of hard alloy material.

9. The nozzle for a disc separator according to claim 1, characterized in that: A second sealing ring (10) is installed on the outer peripheral wall of the nozzle seat (2), and the second sealing ring (10) is arranged between the drum body (1) and the nozzle seat (2).

10. The nozzle for a disc separator according to claim 1, characterized in that: A third sealing ring (3) is installed on the outer peripheral wall of the nozzle valve (4), and the third sealing ring (3) is installed between the nozzle seat (2) and the nozzle valve (4).