Novel combined device of water gun for carbon black granulation

By adopting a fan-shaped port design and a venturi structure fluid channel in the water gun for carbon black granulation, the problem of uneven contact between carbon black and granulated water is solved, and a more efficient carbon black granulation process is achieved.

CN223249579UActive Publication Date: 2025-08-22SHANDONG LIANKE NEW MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422235067.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-22
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing water guns for carbon black granulation have a small outlet angle and atomization area, which leads to uneven contact between the carbon black and the granulated water, affecting the granulation quality.

Method used

The spear tip and the fluid passage of the Venturi structure are designed with a fan-shaped mouth to increase the atomization area and improve the fluid delivery efficiency through the spear tip and connector made of 304.

Benefits of technology

The atomization area is increased, the wet and dry uniformity and surface smoothness of carbon black particles are improved, and the granulation quality and working efficiency are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223249579U_ABST
    Figure CN223249579U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel combination device of a water gun for carbon black granulation, and belongs to the field of carbon black granulation, the novel combination device of the water gun for carbon black granulation comprises a gun head, the gun head is provided with a fan-shaped opening, a first fluid channel, a step and a gun head seat, the fan-shaped opening and the step are arranged at the front end of the gun head, and the first fluid channel is arranged at the front end of the gun head. And the gun head seat is arranged at the rear end of the gun head. The problem of uneven contact between carbon black and granulation water is solved, the atomization area is increased, the particle dryness and wetness uniformity is improved, and the granulation quality is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to a novel combined device for carbon black granulation using a water gun, belonging to the field of carbon black granulation. Background Art

[0002] Water guns are used in carbon black pelletizing to spray the powdered carbon black produced by the micron grinder into granulation water mixed with a binder to form carbon black pellets. This process lays the foundation for the subsequent drying, screening, purification, and packaging of the finished carbon black product. Water guns play a key role in this process, using a directed, high-speed water jet to help mix the powdered carbon black with the binder, forming the desired carbon black pellets.

[0003] For example, a simple quick-install direct current water gun with announcement number CN210186293, authorized on April 26, 2019, includes a gun head body and a connecting part, a handle sleeve is installed on the outer wall of one side of the gun head body, a spring rod is installed on the handle sleeve, a handle is installed on one end of the spring rod, a fixed slot is provided on the outer wall on the other side of the gun head body, a water outlet is provided at one end of the gun head body, a gun head water pipe is installed inside the gun head body, a water pipe connecting groove and a handle shaft are installed on the outer wall on one side of the connecting part, a movable handle is installed on the handle shaft, a pull ring groove is provided on the outer wall on the other side of the connecting part, a movable push ring is installed on the movable push ring, a push head is installed on the movable push ring, an movable buckle is installed on the inner wall on one side of the connecting part, and a connecting part water pipe is installed inside the connecting part.

[0004] This type of water gun has a small outlet angle and a small atomization area, which easily leads to water-rich and water-poor areas. Utility Model Content

[0005] The technical problem to be solved by the present application is to overcome the deficiencies of the prior art and provide a new combination device for carbon black granulation using a water gun, thereby solving the problem of uneven contact between carbon black and granulation water, increasing the atomization area, improving the uniformity of dryness and wetness of particles, and further improving the granulation quality.

[0006] The technical solution adopted by this application to solve the existing problems is:

[0007] A novel combined device of a water gun for carbon black granulation comprises a gun head provided with a fan-shaped opening, a first fluid channel, a step and a gun head seat. The fan-shaped opening and the step are arranged at the front end of the gun head, and the gun head seat is arranged at the rear end of the gun head.

[0008] Preferably, the gun head is connected to a gun head connector, which is arranged at the rear end of the gun head and fixedly connected to the step. The gun head connector is provided with a second fluid channel, which is connected to the first fluid channel.

[0009] Preferably, the second fluid channel adopts a Venturi structure, and the Venturi structure is provided with a contraction section, a throat section and a diffusion section, and the contraction section, throat section and diffusion section are connected in sequence.

[0010] Preferably, the diameter of the contraction section is larger than the diameter of the throat, and the diameter of the throat is smaller than the diameter of the diffusion section.

[0011] Preferably, the diameter ratios of the contraction section, throat section, and divergence section are D1:D2:D3, respectively, where D1 is the maximum diameter of the contraction section, D2 is the diameter of the throat section, and D3 is the maximum diameter of the divergence section, and D1>D3>D2. The diameter ratios of the contraction section, throat section, and divergence section, D1:D2:D3, are 2:1:1.5, respectively.

[0012] Preferably, the diameter of the first fluid channel is equal to the maximum diameter D3 of the diffusion section.

[0013] Preferably, the gun head and the gun head connector are made of 304 material.

[0014] Compared with the prior art, this application has the following beneficial effects:

[0015] The device is changed to a fan-shaped gun head. After using the fan-shaped gun head, the atomization area is increased, there is no dead angle between the gun nozzles, the uniformity of wet particles is better, the surface smoothness of dry particles is improved, and work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of a new type of combined device for carbon black granulation with a water gun in this application;

[0017] Figure 2 This is a cross-sectional view of a novel combined device for carbon black granulation using a water gun in this application.

[0018] In the picture:

[0019] 1. Gun tip, 2. Gun tip connector, 3. Fan-shaped mouth, 4. First fluid channel, 5. Step, 6. Gun tip seat, 7. Second fluid channel, 8. Contraction section, 9. Throat, 10. Diffusion section. DETAILED DESCRIPTION

[0020] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0021] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present application and simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present application.

[0022] In this application, unless otherwise specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0023] The water gun for carbon black granulation is mainly used to spray powdered carbon black into granulation water mixed with a binder to mix with it to form carbon black pellets. This process lays the foundation for the subsequent drying, screening, purification and packaging of carbon black products. The water gun plays a key role in this process. By directional injection of high-speed water flow, it helps mix the powdered carbon black with the binder to form the required carbon black pellets.

[0024] like Figure 1-2 As shown, a novel combined device for using a water gun for carbon black pelletizing includes a gun head 1 with a fan-shaped opening 3, a first fluid channel 4, a step 5, and a gun head seat 6. The fan-shaped opening 3 and the step 5 are located at the front end of the gun head 1, and the gun head seat 6 is located at the rear end of the gun head 1. The fan-shaped opening 3 is used as the fluid outlet, which increases the outlet angle of the gun head and the atomized area of ​​the carbon black when atomizing the carbon black.

[0025] The gun head 1 is connected to a gun head connector 2 , which is arranged at the rear end of the gun head 1 and fixedly connected to the step 5 . The gun head connector 2 is provided with a second fluid channel 7 , which is connected to the first fluid channel 4 .

[0026] The second fluid channel 7 adopts a Venturi structure, which can significantly improve the fluid delivery efficiency of the water gun, and has a simple, reliable structure and is easy to maintain. The Venturi structure is provided with a contraction section 8, a throat 9 and a diffusion section 10, which are connected in sequence. The maximum diameter of the contraction section 8 is set to D1, the diameter of the throat 9 is set to D2, and the maximum diameter of the diffusion section 10 is set to D3. The diameter of the contraction section 8 is larger than the diameter of the throat 9, and the diameter of the throat 9 is smaller than the maximum diameter of the diffusion section 10. D1>D3>D2. The diameter ratios of the contraction section 8, throat 9 and diffusion section 10 are D1:D2:D3, which is 2:1:1.5 respectively.

[0027] In order to reduce fluid energy consumption, the diameter of the first fluid channel 4 is equal to the maximum diameter D3 of the diffuser section 10 .

[0028] Because the gun head is in contact with fluid during daily work, the gun head 1 and the gun head connector 2 are made of 304 material, which is resistant to high temperature and corrosion.

[0029] During normal use, the fluid first flows through the second fluid channel 7, and then obtains high-speed fluid. The high-speed fluid passes through the first fluid channel 4, is expanded by the fan-shaped mouth 3, and is then sprayed onto the carbon black, further improving the quality of carbon black granulation and greatly improving work efficiency.

[0030] The above describes the implementation methods of the present application in detail in conjunction with the accompanying drawings, but the present application is not limited to the above implementation methods. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present application.

Claims

1. A novel combined device for carbon black granulation using a water gun, characterized by: The invention comprises a gun head (1), wherein the gun head (1) is provided with a fan-shaped opening (3), a first fluid channel (4), a step (5) and a gun head seat (6), wherein the fan-shaped opening (3) and the step (5) are arranged at the front end of the gun head (1), and the gun head seat (6) is arranged at the rear end of the gun head (1).

2. A novel combined device for carbon black granulation using a water gun according to claim 1, characterized in that: The gun head (1) is connected to a gun head connector (2), which is arranged at the rear end of the gun head (1) and fixedly connected to the step (5). The gun head connector (2) is provided with a second fluid channel (7), which is connected to the first fluid channel (4).

3. A novel combined device for carbon black granulation using a water gun according to claim 2, characterized in that: The second fluid channel (7) adopts a Venturi structure, and the Venturi structure is provided with a contraction section (8), a throat (9) and a diffusion section (10), and the contraction section (8), throat (9) and diffusion section (10) are connected in sequence.

4. A novel combined device for carbon black granulation using a water gun according to claim 3, characterized in that: The diameter of the contraction section (8) is larger than the diameter of the throat (9), and the diameter of the throat (9) is smaller than the diameter of the diffusion section (10).

5. A novel combined device for carbon black granulation using a water gun according to claim 4, characterized in that: The diameter ratios of the contraction section (8), the throat section (9) and the diffusion section (10) are respectively D1:D2:D3, wherein D1 is the maximum diameter of the contraction section (8), D2 is the diameter of the throat section (9), and D3 is the maximum diameter of the diffusion section (10), and D1>D3>D2; The diameter ratios of the contraction section (8), the throat section (9) and the diffusion section (10) are D1:D2:D3, which is 2:1:1.5 respectively.

6. A novel combined device for carbon black granulation using a water gun according to any one of claims 1 to 5, characterized in that: The diameter of the first fluid channel (4) is equal to the maximum diameter D3 of the diffusion section (10).

7. A novel combined device for carbon black granulation using a water gun according to claim 1, characterized in that: The gun head (1) and the gun head connecting piece (2) are made of 304 material.