Novel automatic shape righting machine
Through the independent driving of multiple sets of indentation components of the automatic orthopedic machine and the detection of line laser 3D sensors, high-precision orthopedics of large-area and special-shaped plates are achieved, solving the problems of local planarity control and frequent mold replacement of existing equipment, and improving orthopedic efficiency and yield.
Patent Information
- Application Number
- CN202422538196.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-21
AI Technical Summary
Existing orthopedic equipment is difficult to ensure local flatness when dealing with large-area sheets, and is not suitable for special-shaped sheets, resulting in large changes in shapes, high production costs, and frequent mold replacement.
An automatic orthopedic machine is designed to integrate the linkage of material collection and loading and unloading functions, and adjust the height independently through multiple sets of indentation head components, match the crimp envelope surface in real time, and combine the linear laser 3D sensor to detect the material surface profile to form accurate orthopedic.
It improves the accuracy and quality of orthopedics, reduces the cost of mold manufacturing and disassembly, and is suitable for orthopedics of various shapes of materials, and improves the yield rate of orthopedics.
Smart Images
Figure CN223250254U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automation equipment, in particular to a novel automatic correction machine. Background Art
[0002] In the field of material processing, a processing parameter often involved is the parallelism of the material surface. Especially for planar materials with a large area, the surface parallelism is an important reference indicator for judging their quality. Flatness correction of tough plates such as metal materials is an important process in the field of material processing. Existing correction equipment generally uses standard flat pressing blocks as the upper and lower pressing structures. After placing the material into the flat pressing blocks set at intervals above and below, the upper and lower flat pressing blocks are used to press the material downward as a whole to complete the correction. When this correction process is used, local flatness cannot be guaranteed when the material area is large. For example, when the material has local deformation before correction, the overall pressing method is very likely to force the material at the local deformation site to be squeezed and flattened, causing it to flow, resulting in the overall shape of the material after correction. The shape contour of the material after correction changes due to the extrusion and flow of the material, especially for the correction of plates with larger areas. The shape change difference is even greater. In addition, this flat correction process is only suitable for the correction processing of flat plates, and its scope of application is limited. For the processing of special-shaped plates, a special pressing plate needs to be designed to match the plate shape. The production cost is high and it needs to be disassembled and replaced frequently during the actual production process, and the assembly and maintenance costs are high. Based on this, it is necessary to design a new type of automatic correction machine. Utility Model Content
[0003] The technical problem to be solved by the present invention is to address the deficiencies of the above-mentioned existing technologies and provide a new automatic orthopedic machine with the functions of linked material taking and loading and unloading, which effectively improves the material transfer efficiency, integrates the surface detection and scanning of the material before and after correction to form a targeted contour surface, and independently drives and adjusts the height of multiple groups of pressure head components of the correction mechanism to form a real-time matching crimping envelope surface, effectively improving the correction accuracy and quality, and improving the single-time success rate of correction.
[0004] The technical solution adopted by the present invention is as follows: a new type of automatic correction machine, which is used to correct the flatness of flat materials, including a horizontally arranged machine platform and a machine cover arranged on the machine platform, an industrial control box is arranged in the machine platform, and a correction space is formed between the machine cover and the table of the machine platform. A display operating member is provided on one side of the machine cover for displaying the operating status of the equipment and real-time operation, and also includes a loading and unloading part, a transfer mechanism, a transfer mechanism, a detection mechanism and a correction mechanism, wherein the loading and unloading part is arranged on the front side of the machine platform and extends in a straight line direction for loading and unloading; the transfer mechanism is arranged on the table of the machine platform, and a loading and unloading station is provided on the transfer mechanism , the first inspection station, the second inspection station and the correction station; the transfer mechanism rotates along the horizontal plane to switch stations; the transfer mechanism is erected above the loading and unloading part to transport the product between the loading and unloading part and the loading and unloading stations of the transfer mechanism; the inspection mechanism is erected above the transfer mechanism and outputs power in a straight line direction to detect the flatness of the product above the first inspection station and the second inspection station; the correction mechanism is arranged at the correction station, and the transfer mechanism drives the product to complete the inspection at the first inspection station, and then moves it to the correction mechanism, and the correction mechanism adjusts the correction height and performs surface correction on the product.
[0005] Preferably, the transfer mechanism includes a support plate, a rotation switching component and a bearing component, wherein the support plate is horizontally arranged on the machine platform, and the front side of the support plate is provided with a first mounting groove and a second mounting groove of a strip structure respectively spaced apart in the left and right directions; the loading and unloading parts include a loading mechanism and a unloading mechanism; the loading mechanism and the unloading mechanism are respectively arranged in the first mounting groove and the second mounting groove, and output linear power along the left and right directions; the rotation switching component is arranged on the support plate, and outputs rotational power in the horizontal plane, and the rotation switching component is provided with at least two bearing positions; the bearing component includes at least two groups, and at least two groups of bearing components are respectively arranged on at least two bearing positions for carrying the products to be corrected.
[0006] Preferably, the rotary switching assembly includes a turntable and a turntable separator, wherein the turntable is horizontally arranged above the support plate, and four bearing positions are provided on the turntable, and the four bearing positions correspond to the loading and unloading stations, the first inspection station, the second inspection station and the correction station respectively; the four bearing positions are respectively provided with downwardly concave adjustment grooves; the bearing assembly includes four groups, and the four groups of bearing assemblies are respectively arranged in the adjustment grooves of the four bearing positions.
[0007] Preferably, the carrying assembly includes a product carrier, wherein the product carrier is movably arranged in an adjustment groove; a spring mounting hole is opened on the inner side wall of the adjustment groove for installing a spring; the end of the spring is connected to the side wall of the product carrier, and the position of the product carrier in the adjustment groove is maintained by elastic force; a through groove is provided in the product carrier, and a step support surface is provided on the edge of the through groove for carrying and limiting the product.
[0008] Preferably, the transferring mechanism includes a transferring support, a transferring motor, a transferring slide and a material picking and unloading assembly, wherein the transferring support is mounted on the transfer mechanism along the left and right directions; the transferring motor is arranged on one side of the transferring support, and the output end passes through the transferring support and extends to the other side, and drives a transmission belt arranged on the other side wall of the transferring support to move linearly in the left and right directions; the transferring slide is slidably connected to the side wall on the other side of the transferring support along the left and right directions, and is connected to the transmission belt; the material picking and unloading assembly includes two groups, and the two groups of material picking and unloading assemblies are arranged on the transferring slide at intervals along the left and right directions; the material picking and unloading assembly includes a material picking and unloading cylinder, a lifting support plate and a suction nozzle, wherein the material picking and unloading cylinder is vertically arranged on the transferring slide, and the output end passes through the transferring slide and extends downward; the lifting support plate is horizontally arranged below the transferring slide and connected to the output end of the material picking and unloading cylinder; the suction nozzle includes at least two, at least two suction nozzles are vertically arranged on the lifting support plate, and absorb products through vacuum negative pressure.
[0009] Preferably, the detection mechanism includes a linear module, a linear slide, a mounting support plate and a line laser 3D sensor, wherein the linear module is erected above the transfer mechanism along the left and right directions, and outputs linear power along the left and right directions; the linear slide includes two, and the two linear slides are slidably connected to the linear module and connected to the output end of the linear module; the mounting support plate includes at least two, and at least two mounting support plates are arranged on the linear slide in parallel and spaced along the front and back directions, and an installation gap is formed between adjacent two mounting support plates; the line laser 3D sensor includes at least two, and at least two line laser 3D sensors are arranged on at least two mounting support plates for downward detection of the flatness parameters of the product.
[0010] Preferably, the orthopedic mechanism includes an orthopedic base, a lower pressure head mold cavity, an orthopedic support, an upper pressure head mold cavity and an adjustment component, wherein the orthopedic base is arranged on the rear side of the machine; the lower pressure head mold cavity is arranged on the orthopedic base; the orthopedic support is arranged on the orthopedic base and extends to the top of the lower pressure head mold cavity, and the orthopedic support is a U-shaped seat structure with the opening facing the front; the upper pressure head mold cavity and the adjustment component are arranged in the orthopedic support at upper and lower intervals.
[0011] Preferably, the upper pressure head mold cavity includes an orthopedic motor, an orthopedic lifting frame, a pressure head seat and a pressure head assembly, wherein the orthopedic lifting frame is movably inserted on the top of the orthopedic support in the vertical direction through at least two guide rods; the orthopedic motor is arranged on the orthopedic lifting frame, and the power output by the orthopedic motor drives the vertically arranged push rod to move up and down, and after the push rod is pushed onto the orthopedic support, the reaction force of the orthopedic support drives the orthopedic lifting frame to move up and down; the pressure head seat is arranged at the bottom of the orthopedic lifting frame and moves up and down with the orthopedic lifting frame, and at least two mounting holes are arranged on the pressure head seat; the pressure head assembly includes at least two groups, and at least two groups of pressure head assemblies are respectively vertically inserted in the at least two mounting holes and extend downward to the bottom of the pressure head seat, and at least two groups of pressure head assemblies independently output linear power in the vertical direction.
[0012] Preferably, the pressure head assembly includes an orthopedic drive member, a pressure head, an orthopedic output rod and a spring sleeve, wherein the orthopedic drive member is vertically inserted into the mounting hole, and the output end is set downward; the orthopedic output rod is connected to the output end of the orthopedic drive member and extends downward into the mounting hole; the pressure head is arranged below the mounting hole and is movably connected to the orthopedic output rod in the vertical direction; the spring sleeve is arranged on the orthopedic output rod, and the spring sleeve is located above the pressure head to provide buffering.
[0013] Preferably, the adjustment assembly includes an adjusting lifting seat, an adjusting lifting cylinder, a first movable seat, a second movable seat and a driving plate, wherein the adjusting lifting seat is slidably connected to the side wall of the orthopedic support in a vertical direction; the adjusting lifting cylinder is vertically arranged on the orthopedic support, and the output end is arranged upward and connected to the adjusting lifting seat for driving the adjusting lifting seat to move up and down; the first movable seat is slidably connected to the bottom of the adjusting lifting seat in a front-to-back direction; the second movable seat is slidably connected to the bottom of the first movable seat in a left-right direction; the driving plate is connected to the bottom of the second movable seat and extends horizontally forward, and a rectangular through slot is opened in the middle of the driving plate for being sleeved on the bearing assembly of the transfer mechanism and driving the bearing assembly to move linearly in the horizontal plane along the front-to-back and left-to-right directions to adjust the position; a protective film is embedded in the rectangular through slot for covering the product surface during correction.
[0014] The beneficial effects of the present invention are:
[0015] In response to the defects and shortcomings of the existing technology, the utility model independently developed and designed a new automatic orthopedic machine with linked material picking and loading and unloading functions, which effectively improves the material transfer efficiency. After the integrated surface detection and scanning of the material before and after correction is targeted to form a contour surface, the height is independently driven and adjusted by multiple groups of pressure head components of the correction mechanism to form a real-time matching crimping envelope surface, which effectively improves the correction accuracy and quality and increases the single-time success rate of correction.
[0016] The utility model is applied to the field of material surface processing. It can detect the surface contour of each material in real time, and send the data to the industrial control computer after forming it. At the same time, the upper pressure head cavity and the lower pressure head cavity are independently driven by multiple groups of pressure head components. The height position is adjusted in real time according to the detected material contour surface information. After the correction envelope surface that matches the material contour surface is formed, the whole is crimped and corrected, thereby effectively improving the correction accuracy. It is suitable for the correction of a variety of materials with different external shape contours, effectively improving the correction accuracy and correction versatility, without the need to design different crimping molds in a targeted manner, reducing the cost of mold manufacturing and disassembly. Specifically, the utility model as a whole includes a loading and unloading part, a transfer mechanism, a transfer mechanism, a detection mechanism and a correction mechanism. The transfer mechanism uses a cross-shaped turntable as a station switching structure, and the extension parts on the front, back, left and right sides are respectively provided with four bearing positions to correspond to the loading and unloading stations, the first detection station, the second detection station and the correction station respectively. The loading mechanism and the unloading mechanism of the loading and unloading part are respectively arranged on both sides of the loading and unloading stations. The transfer mechanism is set between the loading mechanism, the unloading mechanism and the loading and unloading stations, and two sets of picking and unloading components are used to realize the linkage loading and unloading or picking and unloading. Action, effectively improving the efficiency of loading and unloading; after the product is loaded at the loading and unloading station, it is transferred to the first inspection station, and after scanning and testing by the detection mechanism, the surface profile parameter data is formed and sent to the industrial computer. At the orthopedic station, the orthopedic mechanism is controlled to adjust the multiple sets of pressure head mechanisms of the upper pressure head cavity and the lower pressure head cavity to match and form the crimping envelope surface, and then the orthopedic product is crimped as a whole; the orthopedic product is transferred to the second inspection station, and the detection mechanism re-scans and detects its surface profile to determine whether it meets the orthopedic requirements. If so, it will be unloaded at the loading and unloading station, if not, It flows back into the orthopedic station for further orthopedic correction, and this cycle continues. While ensuring the accuracy of orthopedics, it effectively improves the orthopedic yield rate. In addition, the detection mechanism of the utility model is set up above the transfer mechanism in the left and right directions, and extends to above the first detection station and the second detection station. Two sets of line laser 3D sensors are respectively installed on the two mounting support plates of the detection mechanism, which are driven by the linear module to move in the linear direction to adjust the detection position in real time. In addition, the adjustment groove provided at the bearing position of the turntable of the utility model is used to place the bearing seat, and the position of the bearing in the adjustment groove can be adjusted along the horizontal plane state, and the flexible maintenance of the position state is achieved through the spring. During the correction process, if the edge position of the material cannot be corrected into place, the adjustment component of the utility model approaches downward and covers the top of the bearing seat, driving the bearing seat to adjust its position in the adjustment groove in real time, so as to complete the correction of the edge of the product; at the same time, a flexible protective film is also provided in the rectangular through groove of the driving plate of the adjustment component. When the position of the bearing seat is adjusted, the protective film is covered on the surface of the product, so that it can protect the surface of the product during the subsequent correction process, and effectively reduce the damage to the surface of the product during the correction process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is one of the three-dimensional structural diagrams of the present utility model.
[0018] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present utility model.
[0019] Figure 3 This is one of the three-dimensional structural diagrams behind the hidden hood of the utility model.
[0020] Figure 4 This is the second schematic diagram of the three-dimensional structure behind the hidden hood of the utility model.
[0021] Figure 5 This is one of the schematic diagrams of the component structure of the present utility model.
[0022] Figure 6 This is the second schematic diagram of the component structure of the present utility model.
[0023] Figure 7 This is the third schematic diagram of the component structure of the present utility model.
[0024] Figure 8 for Figure 7 The enlarged structural diagram at point I is shown in the figure.
[0025] Figure 9 This is one of the three-dimensional structural diagrams of the transfer mechanism of the present invention.
[0026] Figure 10 This is the second schematic diagram of the three-dimensional structure of the transfer mechanism of the present invention.
[0027] Figure 11 It is a three-dimensional structural diagram of the detection mechanism of the utility model.
[0028] Figure 12 This is one of the schematic diagrams of the disassembled structure of the components of the orthopedic mechanism of the present invention.
[0029] Figure 13 This is the second schematic diagram of the disassembled structure of the components of the orthopedic mechanism of the present invention.
[0030] Figure 14 It is a schematic diagram of the three-dimensional structure of the orthopedic mechanism of the present utility model.
[0031] Figure 15 This is a schematic diagram of the disassembled structure of the upper pressure head mold cavity of the utility model.
[0032] Figure 16 It is a schematic diagram of the three-dimensional structure of the upper pressure head mold cavity of the utility model.
[0033] Figure 17 This is a schematic diagram of the disassembled structure of the components of the pressure head assembly of the utility model.
[0034] Figure 18 It is a schematic diagram of the three-dimensional structure of the pressure head assembly of the utility model.
[0035] Figure 19 This is one of the three-dimensional structural diagrams of the adjustment component of the utility model.
[0036] Figure 20 This is the second schematic diagram of the three-dimensional structure of the adjustment component of the utility model.
[0037] In the picture:
[0038] 1. Machine platform; 2. Machine cover; 3. Display and operation components; 4. Loading mechanism; 5. Unloading mechanism; 6. Transfer mechanism; 7. Transport mechanism; 8. Testing mechanism; 9. Orthopedic mechanism;
[0039] 71. Support plate; 72. Turntable; 73. Turntable divider; 74. Product carrier; A. First mounting slot; B. Second mounting slot; C. Adjustment slot; D. Spring mounting hole; 0. Product;
[0040] 61. Transfer support; 62. Transfer motor; 63. Transfer slide; 64. Material loading and unloading cylinder; 65. Lifting support plate; 66. Suction nozzle;
[0041] 81. Linear module; 82. Linear slide; 83. Mounting plate; 84. Line laser 3D sensor;
[0042] 91. Orthopedic base; 92. Lower pressure head mold cavity; 93. Orthopedic support; 94. Upper pressure head mold cavity; 95. Adjustment assembly;
[0043] 941. Orthopedic motor; 942. Orthopedic lifting frame; 943. Press head seat; 944. Orthopedic drive component; 945. Press head; 946. Orthopedic output rod; 947. Spring sleeve;
[0044] 951. Adjust the lifting seat; 952. Adjust the lifting cylinder; 953. First movable seat; 954. Second movable seat; 955. Drive plate; 956. Protective film. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0046] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship and movement status of the various components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0047] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "connection" can mean fixed connection, detachable connection, or integration; it can mean mechanical connection or electrical connection; it can mean direct connection or indirect connection through an intermediate medium; it can mean internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0048] like Figures 1 to 4 As shown, the technical solution adopted by the present invention is as follows: a new type of automatic correction machine, which is used to correct the flatness of flat materials, includes a horizontally arranged machine table 1 and a machine cover 2 arranged on the machine table 1, an industrial control box is arranged in the machine table 1, and a correction space is formed between the machine cover 2 and the table of the machine table 1. A display operating member 3 is provided on one side of the machine cover 2 for displaying the operating status of the equipment and real-time operation, and also includes a loading and unloading part, a transfer mechanism 6, a transport mechanism 7, a detection mechanism 8 and a correction mechanism 9, wherein the loading and unloading part is arranged on the front side of the machine table 1 and extends in a straight line direction for loading and unloading; the transport mechanism 7 is arranged on the table of the machine table 1, and the transport mechanism 7 is provided with an upper Unloading station, first inspection station, second inspection station and correction station; the transfer mechanism 7 rotates along the horizontal plane to switch stations; the transfer mechanism 6 is erected above the loading and unloading part, and is used to transport the product 0 between the loading and unloading part and the loading and unloading station of the transfer mechanism 7; the inspection mechanism 8 is erected above the transfer mechanism 7 and outputs power in a straight line direction, and is used to detect the flatness of the product 0 above the first inspection station and the second inspection station; the correction mechanism 9 is arranged at the correction station, and the transfer mechanism 7 drives the product to complete the inspection at the first inspection station, and then moves it to the correction mechanism 9. The correction mechanism 9 adjusts the correction height and performs surface correction on the product 0. Example 1
[0049] like Figures 5 to 8As shown, as an embodiment of the present invention, the transfer mechanism 7 of the present invention includes a support plate 71, a rotation switching component and a bearing component, wherein the support plate 71 is horizontally arranged on the machine 1, and the front side of the support plate 71 is respectively spaced apart along the left and right directions with a first mounting groove A and a second mounting groove B with a strip structure; the loading and unloading parts include a loading mechanism 4 and a unloading mechanism 5; the loading mechanism 4 and the unloading mechanism 5 are respectively arranged in the first mounting groove A and the second mounting groove B, and output linear power along the left and right directions; the rotation switching component is arranged on the support plate 71, and outputs rotational power in the horizontal plane, and the rotation switching component is provided with at least two bearing positions; the bearing component includes at least two groups, and at least two groups of bearing components are respectively arranged on at least two bearing positions, for carrying the product 0 to be corrected.
[0050] The rotary switching assembly includes a turntable 72 and a turntable separator 73, wherein the turntable 72 is horizontally arranged above the support plate 71, and four bearing positions are provided on the turntable 72, which correspond to the loading and unloading stations, the first inspection station, the second inspection station and the correction station respectively; the four bearing positions are respectively provided with downwardly concave adjustment grooves C; the bearing assembly includes four groups, and the four groups of bearing assemblies are respectively arranged in the adjustment grooves C of the four bearing positions.
[0051] The carrying assembly includes a product carrier 74, wherein the product carrier 74 is movably arranged in the adjustment groove C; a spring mounting hole D is opened on the inner side wall of the adjustment groove C for installing a spring; the end of the spring is connected to the side wall of the product carrier 74, and the position of the product carrier 74 in the adjustment groove C is maintained by elastic force; a through groove is provided in the product carrier 74, and a step support surface is provided on the edge of the through groove for carrying the limited product 0.
[0052] The transfer mechanism 7 of the present invention uses a cross-shaped turntable 72 as a bearing structure, and the four corners of the turntable are respectively provided with bearing positions, and the bearing positions are respectively provided with bearing seats 74 for bearing and limiting the product 0 to be corrected. The special feature is that the bearing position of the turntable 72 is provided with a downwardly concave rectangular adjustment groove C, and the bearing seat 74 can move freely in the adjustment groove C, and the flexible limitation of the position of the bearing seat 74 in the adjustment groove C is achieved by connecting a spring between the inner wall of the adjustment groove C and the outer wall of the bearing seat 74; this structure, in the subsequent correction process, can drive the bearing seat 74 to move in the horizontal plane after the adjustment component 95 of the correction mechanism 9 is installed on the bearing seat 74, thereby solving the problem that the product 0 cannot be corrected at the edge of the bearing seat 74. Example 2
[0053] like Figures 9 and 10As shown, as an embodiment of the present invention, the transfer mechanism 6 of the present invention includes a transfer support 61, a transfer motor 62, a transfer slide 63 and a material picking and unloading assembly, wherein the transfer support 61 is mounted on the transfer mechanism 7 along the left and right directions; the transfer motor 62 is arranged on one side of the transfer support 61, and the output end passes through the transfer support 61 and extends to the other side, and drives the transmission belt arranged on the other side wall of the transfer support 61 to move linearly along the left and right directions; the transfer slide 63 is slidably connected to the side wall of the other side of the transfer support 61 along the left and right directions, and is connected to the transmission belt ; The material picking and unloading components include two groups, and the two groups of material picking and unloading components are arranged on the transfer slide 63 at intervals along the left and right directions; the material picking and unloading components include a material picking and unloading cylinder 64, a lifting support plate 65 and a suction nozzle 66, wherein the material picking and unloading cylinder 64 is vertically arranged on the transfer slide 63, and the output end extends downward through the transfer slide 63; the lifting support plate 65 is horizontally arranged below the transfer slide 63 and connected to the output end of the material picking and unloading cylinder 64; the suction nozzle 66 includes at least two, at least two suction nozzles 66 are vertically arranged on the lifting support plate 65, and adsorb the product 0 through vacuum negative pressure.
[0054] The transfer mechanism 6 of the present invention picks and places products 0 in a linked manner between the loading mechanism 4 of the loading and unloading parts, the loading and unloading stations of the transfer mechanism 7, and the unloading mechanism 5 through two groups of picking and placing components. During the loading process, one group of picking and placing components takes out products 0 from the loading mechanism 4, and the other group of picking and placing components takes out the completed corrected products 0 from the loading and unloading stations. Then the two groups of picking and placing components move synchronously toward the unloading mechanism 5. One group of picking and placing components places the product 0 to be corrected on the loading and unloading stations. Synchronously, the other group of picking and placing components places the completed corrected product 0 on the unloading mechanism 5 for loading and unloading, thereby completing the picking and placing in a linked manner, effectively improving the picking and placing efficiency.
[0055] In addition, the loading mechanism 4 and the unloading mechanism 5 of the present invention adopt the traditional belt transmission method, which belongs to conventional technology, so they are not described in detail in this application. Example 3
[0056] like Figure 11As shown, as an embodiment of the present invention, the detection mechanism 8 of the present invention includes a linear module 81, a linear slide 82, a mounting support plate 83 and a line laser 3D sensor 84, wherein the linear module 81 is erected above the transfer mechanism 7 along the left and right directions, and outputs linear power along the left and right directions; the linear slide 82 includes two, and the two linear slides 82 are slidably connected to the linear module 81, and are connected to the output end of the linear module 81; the mounting support plate 83 includes at least two, and at least two mounting support plates 83 are arranged on the linear slide 82 in parallel and spaced along the front and back directions, and an installation gap is formed between the adjacent two mounting support plates 83; the line laser 3D sensor 84 includes at least two, and at least two line laser 3D sensors 84 are arranged on at least two mounting support plates 83, for downward detection of the flatness parameters of the product 0.
[0057] The detection mechanism 8 of the present invention includes two groups of line laser 3D sensors 84, which are respectively arranged at intervals on the mounting support plate 83 and driven by the linear module 81 to move linearly in the left and right directions to detect the products at the first detection station and the second detection station of the transfer mechanism 7 respectively. Among them, the product 0 to be corrected is detected at the first detection station, and the line laser 3D sensor 84 adopts a 3D line laser 3D sensor. After scanning and calculating the surface morphology of the detected material, the information is sent to the industrial computer for calculation to form a digital surface contour surface of the product 0, so as to subsequently control the corresponding adjustment of the correction height by the correction mechanism 9 to perform correction, thereby improving the correction accuracy; the product after correction is completed is subjected to surface inspection again at the second detection station, and is compared with the standard surface preset in the industrial computer to determine whether it meets the standard. The product 0 that meets the standard is transported to the loading and unloading station for unloading via the transfer mechanism 7, and the product 0 that does not meet the standard is transported back to the correction station for correction again. This cycle is repeated until a qualified orthopedic product is obtained, effectively improving the orthopedic yield rate. Example 4
[0058] like Figures 12 to 16 As shown, as an embodiment of the present invention, the orthopedic mechanism 9 of the present invention includes an orthopedic base 91, a lower pressure head mold cavity 92, an orthopedic support 93, an upper pressure head mold cavity 94 and an adjustment component 95, wherein the orthopedic base 91 is arranged on the rear side of the machine 1; the lower pressure head mold cavity 92 is arranged on the orthopedic base 91; the orthopedic support 93 is arranged on the orthopedic base 91 and extends to the top of the lower pressure head mold cavity 92, and the orthopedic support 93 is a U-shaped seat structure with the opening arranged toward the front; the upper pressure head mold cavity 94 and the adjustment component 95 are arranged in the orthopedic support 93 at upper and lower intervals.
[0059] The upper pressure head mold cavity 94 includes an orthopedic motor 941, an orthopedic lifting frame 942, a pressure head seat 943 and a pressure head assembly, wherein the orthopedic lifting frame 942 is movably inserted into the top of the orthopedic support 93 in the vertical direction through at least two guide rods; the orthopedic motor 941 is arranged on the orthopedic lifting frame 942, and the power output by the orthopedic motor 941 drives the vertically arranged push rod to move up and down. After the push rod pushes onto the orthopedic support 93, the reaction force of the orthopedic support 93 drives the orthopedic lifting frame 942 to move up and down; the pressure head seat 943 is arranged at the bottom of the orthopedic lifting frame 942 and moves up and down with the orthopedic lifting frame 942. At least two mounting holes are arranged on the pressure head seat 943; the pressure head assembly includes at least two groups, at least two groups of pressure head assemblies are respectively vertically inserted in the at least two mounting holes and extend downward to the bottom of the pressure head seat 943, and at least two groups of pressure head assemblies independently output linear power in the vertical direction.
[0060] Furthermore, the orthopedic motor 941 of the present invention can drive the rotating wheel to rotate through a transmission belt. A rack is provided on the inner ring of the rotating wheel, and a rack is provided on the outside of the push rod correspondingly and inserted into the inner ring of the rotating wheel. The push rod is engaged with the rotating wheel through the rack. When the rotating wheel rotates, the push rod is driven to move up and down (the same as the screw drive principle).
[0061] Furthermore, the upper pressure head cavity 94 and the lower pressure head cavity 92 of the correction mechanism 9 of the present invention both include multiple groups of pressure head assemblies, and the pressure head assembly structures of the two are the same, so no repeated description is made for the lower pressure head cavity 92; the special feature is that the upper pressure head cavity 94 and the lower pressure head cavity 92 of the present invention adopt a structure in which multiple groups of pressure head assemblies operate independently. This structure can pre-adjust the height position of each group of pressure head assemblies corresponding to the surface contour data of the product to be corrected obtained by detection at the first detection station before correction, thereby forming a targeted correction envelope surface according to the different contour surfaces of each product to be tested, thereby achieving precise correction.
[0062] like Figures 17 and 18 As shown, as an embodiment of the present invention, the pressure head assembly of the present invention includes an orthopedic drive member 944, a pressure head 945, an orthopedic output rod 947 and a spring sleeve 948, wherein the orthopedic drive member 944 is vertically inserted in the mounting hole, and the output end is set downward; the orthopedic output rod 947 is connected to the output end of the orthopedic drive member 944 and extends downward into the mounting hole; the pressure head 945 is arranged below the mounting hole and is movably connected to the orthopedic output rod 947 in the vertical direction; the spring sleeve 948 is sleeved on the orthopedic output rod 947, and the spring sleeve 948 is located above the pressure head 945 to provide buffering.
[0063] Furthermore, the upper and lower ends of the spring sleeve 948 are respectively connected to the cylinder base 946 and the pressure head 945 of the orthopedic drive 944. When the orthopedic drive 944 drives the pressure head 945 to adjust the height position, the pressure heads of multiple groups of pressure head assemblies are synchronously lowered to perform the correction process. When the pressure head receives an upward reaction force, the spring sleeve 948 provides a buffering force, so that the pressure head 945 can achieve flexible contact with the product, effectively reducing damage to the product surface; in addition, during the design and assembly process, the height of the mounting hole of the pressure head 945 can be greater than the depth of the orthopedic output rod 947 extending into the mounting hole, so that the orthopedic output rod 947 inserted into the pressure head 945 has a slight buffer height (such as 1-2mm) in the vertical direction. Example 5
[0064] like Figures 19 to 20 As shown, as an embodiment of the present invention, the adjustment assembly of the present invention includes an adjustment lifting seat 951, an adjustment lifting cylinder 952, a first movable seat 953, a second movable seat 954 and a driving plate 955, wherein the adjustment lifting seat 951 is slidably connected to the side wall of the orthopedic support 93 along the vertical direction; the adjustment lifting cylinder 952 is vertically arranged on the orthopedic support 93, and the output end is arranged upward and connected to the adjustment lifting seat 951, for driving the adjustment lifting seat 951 to move up and down; the first movable seat 953 is slidably connected to the side wall of the orthopedic support 93 along the vertical direction; the adjustment lifting cylinder 952 is vertically arranged on the orthopedic support 93, and the output end is arranged upward and connected to the adjustment lifting seat 951, for driving the adjustment lifting seat 951 to move up and down; The bottom of the adjustment lift seat 951 is slidably connected in the forward and backward directions; the second movable seat 954 is slidably connected in the left and right directions to the bottom of the first movable seat 953; the drive plate 955 is connected to the bottom of the second movable seat 954 and extends horizontally forward. The middle portion of the drive plate 955 is provided with a rectangular through-slot for being mounted on the support assembly of the transfer mechanism 7 and driving the support assembly to move linearly in the horizontal plane in the forward and backward and left and right directions to adjust its position; a protective film 956 is embedded in the rectangular through-slot for covering the surface of the product 0 during correction. The driving power for the linear movement of the first movable seat 953 and the second movable seat 954 in the forward and backward directions and the left and right directions, respectively, of the present utility model can be a cylinder. Since cylinder drive is a conventional technology, it will not be described in detail.
[0065] Furthermore, the present invention designs a new type of automatic correction machine with linked material picking and loading and unloading functions, which effectively improves the efficiency of material transfer, integrates the surface detection and scanning of the material before and after correction to form a contour surface, and independently drives and adjusts the height through multiple groups of pressure head components of the correction mechanism to form a real-time matching crimping envelope surface, effectively improving the correction accuracy and quality, and improving the single-time success rate of correction. The present invention is applied to the field of material surface processing, and can detect the surface contour of each material in real time, and send the data to the industrial computer after forming it. At the same time, the upper pressure head mold cavity and the lower pressure head mold cavity are independently driven by multiple groups of pressure head components, and the height position is adjusted in real time according to the detected material contour surface information. After the correction envelope surface that matches the material contour surface is formed, the whole is crimped and corrected, thereby effectively improving the correction accuracy, and is suitable for correction of a variety of materials with different external shape contours, effectively improving the correction accuracy and correction versatility, without the need to specifically design different crimping molds, reducing the cost of mold manufacturing and disassembly.Specifically, the utility model as a whole includes a loading and unloading part, a transfer mechanism, a transfer mechanism, a detection mechanism and a correction mechanism. The transfer mechanism uses a cross-shaped turntable as a station switching structure, and the extension parts on the front, back, left and right sides are respectively provided with four bearing positions to correspond to the loading and unloading stations, the first detection station, the second detection station and the correction station respectively. The loading mechanism and the unloading mechanism of the loading and unloading part are respectively arranged on both sides of the loading and unloading stations. The transfer mechanism is set between the loading mechanism, the unloading mechanism and the loading and unloading stations, and two sets of picking and unloading components are used to realize the linkage loading and unloading or picking and unloading. Action, effectively improving the efficiency of loading and unloading; after the product is loaded at the loading and unloading station, it is transferred to the first inspection station, and after scanning and testing by the detection mechanism, the surface profile parameter data is formed and sent to the industrial computer. At the orthopedic station, the orthopedic mechanism is controlled to adjust the multiple sets of pressure head mechanisms of the upper pressure head cavity and the lower pressure head cavity to match and form the crimping envelope surface, and then the orthopedic product is crimped as a whole; the orthopedic product is transferred to the second inspection station, and the detection mechanism re-scans and detects its surface profile to determine whether it meets the orthopedic requirements. If so, it will be unloaded at the loading and unloading station, if not, It flows back into the orthopedic station for further orthopedic correction, and this cycle continues. While ensuring the accuracy of orthopedics, it effectively improves the orthopedic yield rate. In addition, the detection mechanism of the utility model is set up above the transfer mechanism in the left and right directions, and extends to above the first detection station and the second detection station. Two sets of line laser 3D sensors are respectively installed on the two mounting support plates of the detection mechanism, which are driven by the linear module to move in the linear direction to adjust the detection position in real time. In addition, the adjustment groove provided at the bearing position of the turntable of the utility model is used to place the bearing seat, and the position of the bearing in the adjustment groove can be adjusted along the horizontal plane state, and the flexible maintenance of the position state is achieved through the spring. During the correction process, if the edge position of the material cannot be corrected into place, the adjustment component of the utility model approaches downward and covers the top of the bearing seat, driving the bearing seat to adjust its position in the adjustment groove in real time, so as to complete the correction of the edge of the product; at the same time, a flexible protective film is also provided in the rectangular through groove of the driving plate of the adjustment component. When the position of the bearing seat is adjusted, the protective film is covered on the surface of the product, so that it can protect the surface of the product during the subsequent correction process, and effectively reduce the damage to the surface of the product during the correction process.
[0066] The embodiments of the present invention are only to introduce its specific implementation methods and are not intended to limit its scope of protection. Those skilled in the art may make certain modifications inspired by the present embodiments. Therefore, any equivalent changes or modifications made in accordance with the scope of the present invention are within the scope of the claims of the present invention.
Claims
1. A new type of automatic correction machine for correcting the flatness of a flat material, comprising a horizontally arranged machine platform (1) and a machine cover (2) arranged on the machine platform (1), an industrial control box is arranged in the machine platform (1), a correction space is formed between the machine cover (2) and the table of the machine platform (1), a display operating member (3) is provided on one side of the machine cover (2) for displaying the operating status of the equipment and real-time operation, and is characterized by: It also includes a loading and unloading part, a transfer mechanism (6), a transport mechanism (7), a detection mechanism (8) and a correction mechanism (9), wherein: The loading and unloading parts are arranged on the front side of the machine (1) and extend in a straight line direction for loading and unloading; The transfer mechanism (7) is arranged on the table of the machine (1), and the transfer mechanism (7) is provided with a loading and unloading station, a first detection station, a second detection station and an orthopedic station; the transfer mechanism (7) rotates along a horizontal plane to switch stations; The transfer mechanism (6) is mounted above the loading and unloading section and is used to transport the product (0) between the loading and unloading section and the loading and unloading stations of the transfer mechanism (7); The detection mechanism (8) is mounted above the transfer mechanism (7) and outputs power in a linear direction, and is used to detect the flatness of the product (0) above the first detection station and the second detection station; The orthopedic mechanism (9) is arranged at the orthopedic station. After the product is inspected at the first inspection station by the transfer mechanism (7), it is moved into the orthopedic mechanism (9). The orthopedic mechanism (9) adjusts the orthopedic height and then performs surface orthopedic treatment on the product (0).
2. A novel automatic correction machine according to claim 1, characterized in that: The transfer mechanism (7) includes a support plate (71), a rotation switching assembly and a bearing assembly, wherein the support plate (71) is horizontally arranged on the machine platform (1), and the front side of the support plate (71) is provided with a first installation groove (A) and a second installation groove (B) of a strip structure in a left-right direction; the loading and unloading part includes a loading mechanism (4) and a unloading mechanism (5); the loading mechanism (4) and the unloading mechanism (5) are respectively arranged in the first installation groove (A) and the second installation groove (B), and output linear power in the left-right direction; The rotation switching assembly is arranged on the support plate (71) and outputs rotational power in a horizontal plane. The rotation switching assembly is provided with at least two bearing positions. The bearing assembly includes at least two groups, and the at least two groups of bearing assemblies are respectively arranged on at least two bearing positions for bearing the product (0) to be corrected.
3. The novel automatic correction machine according to claim 2, characterized in that: The rotary switching assembly includes a turntable (72) and a turntable separator (73), wherein the turntable (72) is horizontally arranged above the support plate (71), and the turntable (72) is provided with four bearing positions, and the four bearing positions correspond to the loading and unloading stations, the first detection station, the second detection station and the correction station respectively; the four bearing positions are respectively provided with downwardly concave adjustment grooves (C); the bearing assembly includes four groups, and the four groups of bearing assemblies are respectively arranged in the adjustment grooves (C) of the four bearing positions.
4. The novel automatic correction machine according to claim 3, characterized in that: The supporting assembly includes a product carrier (74), wherein the product carrier (74) is movably arranged in an adjustment groove (C); a spring mounting hole (D) is provided on the inner side wall of the adjustment groove (C) for installing a spring; the end of the spring is connected to the side wall of the product carrier (74), and the position of the product carrier (74) in the adjustment groove (C) is maintained by elastic force; a through groove is provided in the product carrier (74), and a step support surface is provided on the edge of the through groove for supporting the limited product (0).
5. The novel automatic correction machine according to claim 1, characterized in that: The transfer mechanism (6) includes a transfer support (61), a transfer motor (62), a transfer slide (63) and a material taking and putting assembly, wherein the transfer support (61) is mounted on the transfer mechanism (7) along the left-right direction; the transfer motor (62) is arranged on one side of the transfer support (61), and the output end passes through the transfer support (61) and extends to the other side, and drives the transmission belt arranged on the other side wall of the transfer support (61) to move linearly along the left-right direction; the transfer slide (63) is slidably connected to the side wall of the other side of the transfer support (61) along the left-right direction, and is connected to the transmission belt; the material taking and putting assembly includes two groups, and the two groups of material taking and putting assemblies are arranged on the transfer slide (63) at intervals along the left-right direction; The material taking and discharging assembly includes a material taking and discharging cylinder (64), a lifting support plate (65) and a suction nozzle (66), wherein the material taking and discharging cylinder (64) is vertically arranged on the transfer slide (63), and the output end extends downward through the transfer slide (63); the lifting support plate (65) is horizontally arranged below the transfer slide (63) and connected to the output end of the material taking and discharging cylinder (64); the suction nozzle (66) includes at least two, and at least two suction nozzles (66) are vertically arranged on the lifting support plate (65) to absorb the product (0) through vacuum negative pressure.
6. The novel automatic correction machine according to claim 1, characterized in that: The detection mechanism (8) includes a linear module (81), a linear slide (82), a mounting support plate (83) and a line laser 3D sensor (84), wherein the linear module (81) is mounted above the transfer mechanism (7) in the left-right direction and outputs linear power in the left-right direction; the linear slide (82) includes two linear slides (82), which are slidably connected to the linear module (81) and connected to the output end of the linear module (81); the mounting support plate (83) includes at least two, at least two mounting support plates (83) are arranged on the linear slide (82) in parallel and spaced apart in the front-back direction, and a mounting gap is formed between two adjacent mounting support plates (83); the line laser 3D sensor (84) includes at least two, at least two line laser 3D sensors (84) are arranged on at least two mounting support plates (83), and are used to detect the flatness parameters of the product (0) downward.
7. The novel automatic correction machine according to claim 1, characterized in that: The orthopedic mechanism (9) includes an orthopedic base (91), a lower pressure head mold cavity (92), an orthopedic support (93), an upper pressure head mold cavity (94) and an adjustment component (95), wherein the orthopedic base (91) is arranged on the rear side of the machine (1); the lower pressure head mold cavity (92) is arranged on the orthopedic base (91); the orthopedic support (93) is arranged on the orthopedic base (91) and extends to the top of the lower pressure head mold cavity (92), and the orthopedic support (93) is a U-shaped base structure with an opening facing the front; the upper pressure head mold cavity (94) and the adjustment component (95) are arranged in the orthopedic support (93) at upper and lower intervals.
8. The novel automatic correction machine according to claim 7, characterized in that: The upper pressure head mold cavity (94) includes an orthopedic motor (941), an orthopedic lifting frame (942), a pressure head seat (943) and a pressure head assembly, wherein the orthopedic lifting frame (942) is movably inserted on the top of the orthopedic support (93) along the vertical direction through at least two guide rods; the orthopedic motor (941) is set on the orthopedic lifting frame (942), and the power output by the orthopedic motor (941) drives the vertically set push rod to move up and down, and after the push rod is pushed onto the orthopedic support (93), the orthopedic support is moved up and down. The reaction force of the seat (93) drives the orthopedic lifting frame (942) to move up and down; the pressure head seat (943) is arranged at the bottom of the orthopedic lifting frame (942) and moves up and down with the orthopedic lifting frame (942), and at least two mounting holes are arranged on the pressure head seat (943); the pressure head assembly includes at least two groups, and the at least two groups of pressure head assemblies are respectively vertically inserted into the at least two mounting holes and extend downward to the bottom of the pressure head seat (943), and the at least two groups of pressure head assemblies independently output linear power in the vertical direction.
9. The novel automatic correction machine according to claim 8, characterized in that: The pressure head assembly includes an orthopedic drive member (944), a pressure head (945), an orthopedic output rod (947) and a spring sleeve (948), wherein the orthopedic drive member (944) is vertically inserted into the mounting hole, and the output end is arranged downward; the orthopedic output rod (947) is connected to the output end of the orthopedic drive member (944) and extends downward into the mounting hole; the pressure head (945) is arranged below the mounting hole and is movably connected to the orthopedic output rod (947) in the vertical direction; the spring sleeve (948) is sleeved on the orthopedic output rod (947), and the spring sleeve (948) is located above the pressure head (945) to provide buffering.
10. The novel automatic correction machine according to claim 7, characterized in that: The adjustment assembly includes an adjustment lifting seat (951), an adjustment lifting cylinder (952), a first movable seat (953), a second movable seat (954) and a driving plate (955), wherein the adjustment lifting seat (951) is slidably connected to the side wall of the orthopedic support (93) in a vertical direction; the adjustment lifting cylinder (952) is vertically arranged on the orthopedic support (93), and the output end is arranged upward and connected to the adjustment lifting seat (951) for driving the adjustment lifting seat (951) to move up and down; the first movable seat (953) is slidable in the front-back direction. Connected to the bottom of the adjustment lifting seat (951); the second movable seat (954) is slidably connected to the bottom of the first movable seat (953) in the left-right direction; the driving plate (955) is connected to the bottom of the second movable seat (954) and extends horizontally forward, and a rectangular through groove is provided in the middle of the driving plate (955) for being mounted on the bearing component of the transfer mechanism (7) and driving the bearing component to move linearly in the front-back and left-right directions in the horizontal plane to adjust the position; a protective film (956) is embedded in the rectangular through groove for covering the surface of the product (0) during correction.