Press fitting jig for idle wheel bearing assembly

Abstract

The utility model discloses an idle wheel bearing assembly press-fitting jig in the technical field of idle wheel bearing assembly press-fitting, which comprises a fixing frame, a support frame fixedly connected to the fixing frame, a stamping mechanism arranged on the support frame, an object placing mechanism arranged on the support frame and used for placing a bearing, a support rod and a telescopic rod slidably connected to the inside of the fixing frame, the supporting rod and the telescopic rod are both provided with fixing plates, an alternating mechanism is arranged between the supporting rod and the telescopic rod and used for intermittently exchanging the stations of the two fixing plates, the fixing frame is provided with a first feeding mechanism used for bearing feeding and a second feeding mechanism used for idle wheel feeding, and the working efficiency of the equipment is further improved; and the equipment is more convenient to work, and the use of manpower is further reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of press-fitting of idler wheel bearing assemblies, in particular to a press-fitting jig for idler wheel bearing assemblies. Background Art

[0002] An idler gear is a gear that acts as a transmission between two non-contacting transmission gears. It meshes with both gears to change the direction of rotation of the driven gear, making it the same as the driving gear. Idlers are typically mounted in the corresponding transmission gear bracket or housing using a bearing secured in a hole and an idler pin.

[0003] When installing the idler pin of the existing idler, in order to ensure that the idler and the idler pin do not slip after installation, the idler pin is interference fit with the bearing inside the idler. During installation, a punching machine is often used to punch the idler pin into the bearing. However, the existing stamping jig cannot automatically load and unload materials when in use, and cannot collect the stamped materials at the same time. Utility Model Content

[0004] The purpose of the utility model is to provide a press-fitting jig for an idler bearing assembly, so as to solve the problems of low processing efficiency and high labor cost proposed in the above-mentioned background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A press-fitting jig for an idler wheel bearing assembly comprises a fixed frame, to which a support frame is fixedly connected, a stamping mechanism is provided on the support frame, and a placement mechanism is provided on the support frame for placing bearings. A support rod and a telescopic rod are slidably connected in the fixed frame, and a fixed plate is installed on both the support rod and the telescopic rod. An alternating mechanism is provided between the support rod and the telescopic rod, and the alternating mechanism is used to intermittently exchange the working positions of the two fixed plates. A first feeding mechanism for loading bearings and a second feeding mechanism for loading idler wheels are provided on the fixed frame.

[0007] Preferably, the punching mechanism includes a hydraulic pump and a punching rod. The hydraulic pump is installed on the support frame. The punching rod is provided on the lower side of the hydraulic pump. The bottom of the punching rod is provided with a rubber wrapping layer.

[0008] Preferably, the storage mechanism includes a rotating shaft, a storage plate and a first torsion spring. The support frame is rotatably connected to the rotating shaft, the storage plate is installed on the rotating shaft, the two storage plates are movably connected, and the first torsion spring is sleeved on the rotating shaft.

[0009] Preferably, the alternating mechanism includes a drive motor, a drive shaft, a first gear, a first rack, a guide groove, a guide column and a self-locking disk. The fixed frame is rotatably connected to the drive shaft, and two first gears are installed on the drive shaft. The support rod and the telescopic rod are fixedly connected to the first rack, and the first rack is respectively meshed with the first gear. A guide groove is provided on the fixed frame, and the telescopic rod is fixedly connected to the guide column, and the guide column is slidably connected in the guide groove.

[0010] Preferably, a self-locking disc is provided on the telescopic rod, and the guide column is located in the upper half of the telescopic rod.

[0011] Preferably, a discharge mechanism is provided in the fixed plate, and the discharge mechanism includes an outer shell, a gear ring, a rotating plate, a pull rod, a rotating column, a second gear, a second torsion spring, and a one-way wheel. The fixed plate is fixedly connected to the outer shell, the gear ring is rotatably connected to the outer shell, and multiple rotating plates are rotatably connected to the outer shell. A pull rod is provided between the rotating plate and the gear ring, and a rotating column is rotatably connected to the outer shell. The second gear and the one-way wheel are installed on the rotating column, and the second gear and the gear ring are meshed together. A receiving plate is installed on the fixed frame, and a second rack is fixedly connected to the receiving plate. The one-way wheel and the second rack are movably meshed, and a second torsion spring is sleeved on the rotating column.

[0012] Preferably, the first feeding mechanism is bearing feeding, and the first feeding mechanism and the second feeding mechanism have the same structure.

[0013] Preferably, the first feeding mechanism includes a material guide frame, a hydraulic rod and a push plate. The material guide frame is installed on the fixed frame. A hydraulic rod is provided in the material guide frame. A push plate is installed at one end of the hydraulic rod.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model places the bearing and the idler wheel in the guide racks in the first feeding mechanism and the second feeding mechanism respectively, and then controls the hydraulic rod to push the push plate to move. When the push plate moves, the bearing enters between the two storage plates, and the idler wheel enters the discharge mechanism at the same time. Then the drive motor is controlled to work. When the drive motor controls the first gear to rotate through the drive shaft, the first gear drives the first rack to move. When the first rack moves, the support rod and the telescopic rod move at the same time. Since the guide column on the telescopic rod moves in the guide groove, when the telescopic rod moves to a certain position, the two fixed plates form a lower and upper situation, so that the two fixed plates are alternately moved, and the continuous stamping assembly of the bearing and the idler wheel can be achieved.

[0016] 2. The utility model is also provided with a discharge mechanism, which can realize the automatic removal of the product after the pressing is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the structure of the utility model from the front side perspective;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model from the right side perspective;

[0020] Figure 3 This is a schematic diagram of the structure of the utility model from a partial rear side perspective;

[0021] Figure 4 This is a schematic diagram of the structure of the utility model from a partial front side perspective;

[0022] Figure 5 This is a schematic diagram of the structure of the utility model from a partial bottom side perspective;

[0023] Figure 6 This is a schematic diagram of the cross-sectional structure of the utility model from a partial bottom side perspective.

[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0025] 1. Fixed frame; 2. Support frame; 3. Punching mechanism; 4. Punching rod; 5. Storage mechanism; 6. Rotating shaft; 7. Storage plate; 8. First torsion spring; 9. Support rod; 10. Telescopic rod; 11. Alternating mechanism; 12. Drive motor; 13. Drive shaft; 14. First gear; 15. First rack; 16. Guide groove; 17. Guide column; 18. Self-locking disk; 19. Fixed plate; 20. Discharging mechanism; 21. Receiving plate; 22. Second rack; 23. Housing; 24. Gear ring; 25. Rotating plate; 26. Pull rod; 27. Rotating column; 28. Second gear; 29. ​​Second torsion spring; 30. One-way wheel; 31. First feeding mechanism; 32. Second feeding mechanism; 33. Guide frame; 34. Hydraulic rod; 35. Pushing plate. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figures 1-6 , the utility model provides a technical solution:

[0028] A press-fitting jig for an idler wheel bearing assembly includes a fixed frame 1, to which a support frame 2 is fixedly connected, a stamping mechanism 3 is provided on the support frame 2, and a placement mechanism 5 is also provided on the support frame 2. The placement mechanism 5 is used to place bearings. A support rod 9 and a telescopic rod 10 are slidably connected in the fixed frame 1, and a fixed plate 19 is installed on each of the support rod 9 and the telescopic rod 10. An alternating mechanism 11 is provided between the support rod 9 and the telescopic rod 10, and the alternating mechanism 11 is used to intermittently exchange the working positions of the two fixed plates 19. The fixed frame 1 is provided with a first feeding mechanism 31 for loading bearings and a second feeding mechanism 32 for loading idler wheels.

[0029] Among them, the stamping mechanism 3 includes a hydraulic pump and a stamping rod 4. The hydraulic pump is installed on the support frame 2. The stamping rod 4 is provided on the lower side of the hydraulic pump. The bottom of the stamping rod 4 is provided with a rubber wrapping layer; it is convenient to press the material and prevent wear during the pressing process.

[0030] Among them, the storage mechanism 5 includes a rotating shaft 6, a storage plate 7 and a first torsion spring 8. The supporting frame 2 is rotatably connected to the rotating shaft 6, and the storage plate 7 is installed on the rotating shaft 6. The two storage plates 7 are movably connected, and the first torsion spring 8 is sleeved on the rotating shaft 6; it is convenient to place the bearings and make the bearings more convenient to press-fit.

[0031] Among them, the alternating mechanism 11 includes a drive motor 12, a drive shaft 13, a first gear 14, a first rack 15, a guide groove 16, a guide column 17 and a self-locking disk 18. The drive shaft 13 is rotatably connected to the fixed frame 1, and two first gears 14 are installed on the drive shaft 13. The support rod 9 and the telescopic rod 10 are fixedly connected with the first rack 15, and the first rack 15 is respectively engaged with the first gear 14. A guide groove 16 is provided on the fixed frame 1, and a guide column 17 is fixedly connected to the telescopic rod 10. The guide column 17 is slidably connected in the guide groove 16; it is convenient to alternately load the materials, ensure that the equipment is always working, and further improve the working efficiency of the equipment.

[0032] Among them, the telescopic rod 10 is provided with a self-locking disk 18, and the guide column 17 is located in the upper half of the telescopic rod 10; it is convenient to lock the telescopic rod 10 during pressing, so as to ensure the pressing stability of the equipment.

[0033] Among them, a discharge mechanism 20 is provided in the fixed plate 19, and the discharge mechanism 20 includes a shell 23, a gear ring 24, a rotating plate 25, a pull rod 26, a rotating column 27, a second gear 28, a second torsion spring 29, and a one-way wheel 30. The fixed plate 19 is fixedly connected with the shell 23, and the gear ring 24 is rotatably connected in the shell 23. Multiple rotating plates 25 are rotatably connected in the shell 23, a pull rod 26 is provided between the rotating plate 25 and the gear ring 24, and a rotating column 27 is rotatably connected in the shell 23. The second gear 28 and the one-way wheel 30 are installed on the rotating column 27, and the second gear 28 and the gear ring 24 are meshed together. A receiving plate 21 is installed on the fixed frame 1, and a second rack 22 is fixedly connected to the receiving plate 21. The one-way wheel 30 is movably meshed with the second rack 22, and a second torsion spring 29 is sleeved on the rotating column 27; it is convenient to put the pressed material into the receiving plate 21, so as to facilitate the collection of finished products.

[0034] The first feeding mechanism 31 and the second feeding mechanism 32 have the same structure, which facilitates separate feeding of materials and ensures the feeding efficiency of the equipment.

[0035] Among them, the first feeding mechanism 31 includes a guide frame 33, a hydraulic rod 34 and a push plate 35. The guide frame 33 is installed on the fixed frame 1, and a hydraulic rod 34 is also provided in the guide frame 33. A push plate 35 is installed at one end of the hydraulic rod 34; it is convenient to push the material to the discharge mechanism 20 or the placement mechanism 5, so that the equipment forms an integrated loading and pressing, which further improves the working efficiency of the equipment.

[0036] Working principle: When working, the bearing and the idler wheel are placed in the guide rack 33 in the first feeding mechanism 31 and the second feeding mechanism 32 respectively, and then the hydraulic rod 34 is controlled to push the push plate 35 to move. When the push plate 35 moves, the bearing enters between the two storage plates 7, and the idler wheel enters the discharge mechanism 20. Then the drive motor 12 is controlled to work. When the drive motor 12 controls the first gear 14 to rotate through the drive shaft 13, the first gear 14 drives the first rack 15 to move. When the first rack 15 moves, the support rod 9 and the telescopic rod 10 move at the same time. Since the guide column 17 on the telescopic rod 10 moves in the guide groove 16, when the telescopic rod 10 moves to a certain position, the two fixed plates 19 form a one-down and one-up situation, so that the two fixed plates 19 are alternated. At this time, the fixed plate 19 on the telescopic rod 10 moves to the lower side of the storage mechanism 5, and the other fixed plate 19 is located on the side of the second feeding mechanism 32. At this time, the punching rod 4 is controlled to punch downward. When the punch When the pressure rod 4 is pressed downward, the stamping plate pushes the bearing down. At this time, the two storage plates 7 move away from each other, and the first torsion spring 8 is compressed. When the bearing moves away from the storage plate 7, the bearing enters the upper side of the discharge mechanism 20. At the same time, the bearing is located on the upper side of the idler wheel. As the punching rod 4 is pressed downward, the bearing is pressed into the idler wheel, and then the driving motor 12 rotates again. At this time, the one-way wheel 30 is driven by the second rack 22, so that the second gear 28 drives the gear ring 24 to rotate, and then the multiple rotating plates 25 move away from each other. At this time, the pressed material enters the receiving plate 21, and when the one-way wheel 30 leaves the second rack 22, the second torsion spring 29 is reset, so that the rotating plate 25 is closed again. At this time, another fixed plate 19 moves to the lower side of the storage mechanism 5 again, and this is repeated, so that the equipment is more efficient during processing, and at the same time, the equipment forms a closed-loop automatic processing state, so that the equipment is more efficient during processing, reduces the use of manual labor, and further improves the practicality and convenience of use of the equipment.

Claims

1. A press-fitting jig for an idler bearing assembly, comprising a fixing frame (1), a support frame (2) fixedly connected to the fixing frame (1), and a stamping mechanism (3) provided on the support frame (2), characterized in that: The support frame (2) is further provided with a placement mechanism (5), and the placement mechanism (5) is used to place bearings. A support rod (9) and a telescopic rod (10) are slidably connected in the fixed frame (1), and a fixed plate (19) is installed on each of the support rod (9) and the telescopic rod (10). An alternating mechanism (11) is provided between the support rod (9) and the telescopic rod (10), and the alternating mechanism (11) is used to intermittently exchange the working positions of the two fixed plates (19). The fixed frame (1) is provided with a first feeding mechanism (31) for loading bearings and a second feeding mechanism (32) for loading idler wheels.

2. The press-fitting jig for an idler bearing assembly according to claim 1, characterized in that: The punching mechanism (3) comprises a hydraulic pump and a punching rod (4); the hydraulic pump is mounted on the support frame (2); a punching rod (4) is provided on the lower side of the hydraulic pump; and a rubber wrapping layer is provided on the bottom of the punching rod (4).

3. The press-fitting jig for an idler bearing assembly according to claim 1, characterized in that: The storage mechanism (5) comprises a rotating shaft (6), a storage plate (7) and a first torsion spring (8); the support frame (2) is rotatably connected to the rotating shaft (6); the storage plate (7) is mounted on the rotating shaft (6); the two storage plates (7) are movably connected; and the first torsion spring (8) is sleeved on the rotating shaft (6).

4. The press-fitting jig for an idler bearing assembly according to claim 1, characterized in that: The alternating mechanism (11) comprises a driving motor (12), a driving shaft (13), a first gear (14), a first rack (15), a guide groove (16), a guide column (17) and a self-locking disk (18); the fixed frame (1) is rotatably connected to the driving shaft (13); two first gears (14) are installed on the driving shaft (13); the support rod (9) and the telescopic rod (10) are fixedly connected to the first rack (15); the first rack (15) is respectively meshed with the first gear (14); the fixed frame (1) is provided with a guide groove (16); the telescopic rod (10) is fixedly connected to the guide column (17); the guide column (17) is slidably connected in the guide groove (16).

5. The press-fitting jig for an idler bearing assembly according to claim 4, characterized in that: A self-locking disk (18) is provided on the telescopic rod (10), and the guide column (17) is located at the upper half of the telescopic rod (10).

6. The press-fitting jig for an idler bearing assembly according to claim 1, characterized in that: The fixed plate (19) is provided with a discharge mechanism (20), and the discharge mechanism (20) includes a housing (23), a gear ring (24), a rotating plate (25), a pull rod (26), a rotating column (27), a second gear (28), a second torsion spring (29), and a one-way wheel (30). The fixed plate (19) is fixedly connected to the housing (23), the gear ring (24) is rotatably connected to the housing (23), and a plurality of rotating plates (25) are rotatably connected to the housing (23). The rotating plates (25) and the gear ring ( 24), a pull rod (26) is provided between the housing (23), a rotating column (27) is rotatably connected in the housing (23), a second gear (28) and a one-way wheel (30) are installed on the rotating column (27), the second gear (28) and the gear ring (24) are meshed and connected, a receiving plate (21) is installed on the fixed frame (1), a second rack (22) is fixedly connected to the receiving plate (21), the one-way wheel (30) and the second rack (22) are movably meshed, and a second torsion spring (29) is sleeved on the rotating column (27).

7. The press-fitting jig for an idler bearing assembly according to claim 1, characterized in that: The first feeding mechanism (31) and the second feeding mechanism (32) have the same structure.

8. The press-fitting jig for an idler bearing assembly according to claim 7, characterized in that: The first feeding mechanism (31) comprises a guide frame (33), a hydraulic rod (34) and a push plate (35); the guide frame (33) is mounted on the fixed frame (1); a hydraulic rod (34) is arranged inside the guide frame (33); and a push plate (35) is mounted on one end of the hydraulic rod (34).

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