Rust removal device for wind power tower processing

By designing a rotating and moving mechanism, the grinding plate is driven to fit the surface of the tower and combined with the vacuum cleaner mechanism, the problem of dust and particles during grinding and rust removal is solved, and an environmental protection and healthy and safe rust removal device is realized.

CN223251320UActive Publication Date: 2025-08-22甘肃建投新能源科技股份有限公司
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Patent Information

Application Number
CN202422577294.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-08-22
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

During the processing of wind power towers, dust and particles generated by grinding and rust removal pose a threat to the environment and health, and the prior art is difficult to effectively deal with.

Method used

A rust removal device for wind power tower processing is designed. The rotating mechanism is used to drive the support wheel to rotate, and the electric push rod pushes the grinding plate to fit the surface of the tower. Combined with the moving mechanism and the vacuum cleaner mechanism, the dust and particles are absorbed during the grinding process, and the vacuum cleaner port moves with the grinding plate to improve the vacuum cleaner effect.

Benefits of technology

Effectively deal with dust and particles generated during grinding and rust removal, preventing environmental pollution and health threats, simple structure and convenient use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a derusting device for wind power tower processing, which comprises a workbench, the top of the workbench is fixedly provided with a support plate, one side of the support plate is provided with a support wheel through a rotating mechanism, one side of the workbench is provided with a moving plate through a moving mechanism, and the moving plate is provided with a support wheel. And a first connecting plate is fixedly mounted at the top of the moving plate. The grinding plate is driven by the moving mechanism to move, the surface of the wind power tower can be ground and derusted through the grinding plate, suction force is output through the dust suction mechanism and output through the dust suction opening, dust and grinding particles generated during grinding and derusting can be sucked away, meanwhile, the dust suction opening is driven by the push plate to move, and the dust suction effect is improved. According to the dust collection device, the dust collection opening can move along with the position of the grinding plate, the dust collection effect is better, the purpose of conveniently treating dust and grinding particles generated in the grinding and rust removal process is achieved, the dust and the grinding particles cannot pollute the environment, and the dust collection device is simple in structure and convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power tower processing, in particular to a rust removal device for wind power tower processing. Background Art

[0002] Wind turbine tower is an important component of wind turbine generator set. Wind turbine tower is the tower pole of wind power generation. Its main function is to support wind turbine generator set so that it can capture more wind energy at a higher altitude while providing stability and safety. With the rapid development of wind power industry, the market size of wind turbine tower is also expanding. In the process of processing wind turbine tower, it is usually necessary to remove rust from wind turbine tower through rust removal device.

[0003] In the process of using a rust removal device to remove rust from a wind turbine tower, the surface of the wind turbine tower is usually polished and rusted using a polishing plate. However, during the polishing process, a large amount of dust and polishing particles are usually generated. These particles may pollute the environment and pose a threat to the health of workers. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a rust removal device for processing a wind turbine tower, which solves the problems in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A rust removal device for processing wind turbine towers comprises a workbench, a support plate fixedly mounted on the top of the workbench, a support wheel mounted on one side of the support plate via a rotating mechanism, a movable plate mounted on one side of the workbench via a moving mechanism, a first connecting plate fixedly mounted on the top of the movable plate, an electric push rod fixedly mounted on one side of the first connecting plate, a push plate fixedly mounted on the output end of the electric push rod, a grinding plate fixedly mounted on one side of the push plate, a second connecting plate fixedly mounted on the top of the push plate, a bellows mounted on one side of the first connecting plate via a dust suction mechanism, a connecting pipe fixedly mounted on one end of the bellows, a dust suction port provided on one end of the connecting pipe, and a surface of the connecting pipe and an inner wall of the second connecting plate are fixedly mounted.

[0007] Preferably, the rotating mechanism includes a first motor fixedly mounted on one side of the support plate, a rotating rod fixedly mounted on an output end of the first motor, and a surface of the rotating rod and an inner wall of the support wheel are fixedly mounted.

[0008] Preferably, the moving mechanism includes a second motor fixedly mounted on one side of the workbench, a screw rod fixedly mounted on the output end of the second motor, a moving block is provided on the surface thread sleeve of the screw rod, and the top of the moving block and the bottom of the moving plate are fixedly mounted.

[0009] Preferably, the dust collection mechanism includes a dust collector fixedly mounted on one side of the first connecting plate, a dust collection pipe is provided on the top of the dust collector, and one end of the dust collection pipe and one end of the corrugated pipe are fixedly mounted.

[0010] Preferably, a slide groove is provided on the top of the workbench, and the inner wall of the slide groove is in contact with the surface of the moving block.

[0011] Preferably, a mounting plate is fixedly mounted on the top of the first connecting plate, and the inner wall of the mounting plate and the surface of the dust suction pipe are fixedly mounted.

[0012] Preferably, the number of the support plates and support wheels is four, and they are arranged in an array.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the rust removal device for wind turbine tower processing drives the supporting wheel to rotate through the rotating mechanism, which can drive the wind turbine tower to rotate counterclockwise, drives the push plate to move through the electric push rod, and the push plate drives the grinding plate to move so that the grinding plate fits the surface of the wind turbine tower, and drives the grinding plate to move through the moving mechanism, so that the surface of the wind turbine tower can be polished and rust-removed by the grinding plate, and the suction force is output by the dust suction mechanism and output through the dust suction port, so that the dust and grinding particles generated by the grinding and rust removal can be sucked away, and at the same time, the dust suction port is driven to move by the push plate, so that the dust suction port can move with the grinding plate to achieve better dust suction effect, and achieves the purpose of facilitating the treatment of dust and grinding particles generated in the grinding and rust removal process, so that the dust and grinding particles will not pollute the environment, and will not pose a threat to the health of the staff. The structure is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the positive isometric drawing of the utility model;

[0015] Figure 2 It is a structural schematic diagram of a partial diagram of the utility model;

[0016] Figure 3 It is a structural schematic diagram of a partial cross-sectional view of the utility model;

[0017] Figure 4 This is an enlarged view of point A of the present utility model.

[0018] In the figure: 1. Workbench; 2. Support plate; 3. First motor; 4. Rotating rod; 5. Support wheel; 6. Second motor; 7. Screw; 8. Moving block; 9. Moving plate; 10. First connecting plate; 11. Electric push rod; 12. Push plate; 13. Grinding plate; 14. Vacuum cleaner; 15. Dust suction pipe; 16. Bellows; 17. Connecting pipe; 18. Dust suction port; 19. Second connecting plate; 20. Slide groove; 21. Mounting plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Example: Refer to Figure 1-4 The utility model provides a technical solution, a rust removal device for wind power tower processing, including a workbench 1, a support plate 2 is fixedly installed on the top of the workbench 1, and a support wheel 5 is installed on one side of the support plate 2 through a rotating mechanism. The rotating mechanism includes a first motor 3 fixedly installed on one side of the support plate 2, and a rotating rod 4 is fixedly installed on the output end of the first motor 3. The surface of the rotating rod 4 and the inner wall of the support wheel 5 are fixedly installed to facilitate driving the support wheel 5 to rotate. The number of support plates 2 and support wheels 5 is four groups, and they are arranged in an array. A movable plate 9 is installed on one side of the workbench 1 through a moving mechanism. The moving mechanism includes a second motor 6 fixedly installed on one side of the workbench 1. The output end of the machine 6 is fixedly installed with a screw rod 7, and the surface thread sleeve of the screw rod 7 is provided with a moving block 8. The top of the moving block 8 and the bottom of the moving plate 9 are fixedly installed to facilitate the movement of the moving plate 9. A slide groove 20 is provided on the top of the workbench 1, and the inner wall of the slide groove 20 fits the surface of the moving block 8, which limits the moving block 8 and makes the movement of the moving block 8 more stable. A first connecting plate 10 is fixedly installed on the top of the moving plate 9, and an electric push rod 11 is fixedly installed on one side of the first connecting plate 10. A push plate 12 is fixedly installed on the output end of the electric push rod 11, and a grinding plate 13 is fixedly installed on one side of the push plate 12. A second connecting plate 19 is fixedly installed on the top of the push plate 12.

[0021] Specifically, a bellows 16 is installed on one side of the first connecting plate 10 through a dust suction mechanism. The dust suction mechanism includes a dust collector 14 fixedly installed on one side of the first connecting plate 10. A dust suction pipe 15 is provided on the top of the dust collector 14. One end of the dust suction pipe 15 and one end of the bellows 16 are fixedly installed. A mounting plate 21 is fixedly installed on the top of the first connecting plate 10. The inner wall of the mounting plate 21 and the surface of the dust suction pipe 15 are fixedly installed, so that the stability of the dust suction pipe 15 is better. A connecting pipe 17 is fixedly installed on one end of the bellows 16. A dust suction port 18 is provided at one end of the connecting pipe 17. The surface of the connecting pipe 17 and the inner wall of the second connecting plate 19 are fixedly installed. The support wheel 5 is driven to rotate by the rotating mechanism, which can drive the wind turbine tower to rotate counterclockwise, and the electric push rod 11 is driven The push plate 12 moves, and the push plate 12 drives the grinding plate 13 to move, so that the grinding plate 13 fits the surface of the wind turbine tower. The grinding plate 13 is driven to move by the moving mechanism, and the surface of the wind turbine tower can be polished and rusted by the grinding plate 13. The suction force is output by the dust suction mechanism and output through the dust suction port 18, so that the dust and grinding particles generated by the grinding and rust removal can be sucked away. At the same time, the dust suction port 18 is driven to move by the push plate 12, so that the dust suction port 18 can move with the grinding plate 13, so that the dust suction effect is better, and the purpose of facilitating the treatment of the dust and grinding particles generated in the grinding and rust removal process is achieved, so that the dust and grinding particles will not pollute the environment, and will not pose a threat to the health of the staff. The structure is simple and easy to use.

[0022] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0023] During use: When using the rust removal device for processing a wind turbine tower, the wind turbine tower is placed on the surface of the four sets of support wheels 5, and the first motor 3 drives the rotating rod 4 to rotate, and the rotating rod 4 drives the supporting wheel 5 to rotate, so as to drive the wind turbine tower to rotate counterclockwise, and the electric push rod 11 drives the push plate 12 to move, and the push plate 12 drives the grinding plate 13 to move, so that the grinding plate 13 fits the surface of the wind turbine tower, and the second motor 6 drives the screw rod 7 to rotate, and the screw rod 7 drives the moving block 8 to move, and the moving block 8 drives the moving plate 9 to move, and the moving plate 9 drives the first connecting plate 10 to move, and the first connecting plate 10 drives the grinding plate 13 to move, so that the surface of the wind turbine tower can be ground and removed by the grinding plate 13. The dust and grinding particles generated by grinding and rust removal are sucked away by starting the vacuum cleaner 14, which outputs suction through the vacuum tube 15, transports the dust through the bellows 16 and the connecting tube 17, and finally outputs the dust through the vacuum port 18. At the same time, the push plate 12 drives the second connecting plate 19 to move, and the second connecting plate 19 drives the connecting tube 17 to move, and the connecting tube 17 drives the vacuum port 18 to move, so that the vacuum port 18 can move with the grinding plate 13, so that the dust collection effect is better, and the purpose of facilitating the treatment of dust and grinding particles generated in the process of grinding and rust removal is achieved, so that the dust and grinding particles will not pollute the environment, and will not pose a threat to the health of the staff. The structure is simple and easy to use.

[0024] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or also includes elements that are inherent to such process, method, article or device. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rust removal device for wind turbine tower processing, comprising a workbench (1), characterized in that: A support plate (2) is fixedly installed on the top of the workbench (1), a support wheel (5) is installed on one side of the support plate (2) through a rotating mechanism, a movable plate (9) is installed on one side of the workbench (1) through a moving mechanism, a first connecting plate (10) is fixedly installed on the top of the movable plate (9), an electric push rod (11) is fixedly installed on one side of the first connecting plate (10), a push plate (12) is fixedly installed on the output end of the electric push rod (11), a grinding plate (13) is fixedly installed on one side of the push plate (12), a second connecting plate (19) is fixedly installed on the top of the push plate (12), a bellows (16) is fixedly installed on one side of the first connecting plate (10) through a dust suction mechanism, a connecting pipe (17) is fixedly installed on one end of the bellows (16), a dust suction port (18) is provided on one end of the connecting pipe (17), and the surface of the connecting pipe (17) and the inner wall of the second connecting plate (19) are fixedly installed.

2. A rust removal device for wind turbine tower processing according to claim 1, characterized in that: The rotating mechanism comprises a first motor (3) fixedly mounted on one side of the support plate (2); a rotating rod (4) is fixedly mounted on the output end of the first motor (3); and the surface of the rotating rod (4) and the inner wall of the supporting wheel (5) are fixedly mounted.

3. The rust removal device for wind turbine tower processing according to claim 1, characterized in that: The moving mechanism comprises a second motor (6) fixedly mounted on one side of the workbench (1); a screw rod (7) is fixedly mounted on the output end of the second motor (6); a moving block (8) is threadedly sleeved on the surface of the screw rod (7); and the top of the moving block (8) and the bottom of the moving plate (9) are fixedly mounted.

4. The rust removal device for wind turbine tower processing according to claim 1, characterized in that: The dust collection mechanism comprises a dust collector (14) fixedly mounted on one side of the first connecting plate (10); a dust collection pipe (15) is provided on the top of the dust collector (14); one end of the dust collection pipe (15) and one end of the corrugated pipe (16) are fixedly mounted.

5. The rust removal device for wind turbine tower processing according to claim 3, characterized in that: A slide groove (20) is provided on the top of the workbench (1), and the inner wall of the slide groove (20) is in contact with the surface of the moving block (8).

6. A rust removal device for wind turbine tower processing according to claim 4, characterized in that: A mounting plate (21) is fixedly mounted on the top of the first connecting plate (10), and the inner wall of the mounting plate (21) and the surface of the dust suction pipe (15) are fixedly mounted.

7. The rust removal device for wind turbine tower processing according to claim 1, characterized in that: The number of the support plates (2) and support wheels (5) is four, and they are arranged in an array.