Quick fastening device special for manufacturing pneumatic actuator
By designing a pneumatic actuator to prepare a special fast fastening device, the V-shaped clamp with a two-axis motor drive of the drive mechanism and the fixing mechanism is used to achieve four-point contact fixation, which solves the problems of complex structure and cumbersome operation of the existing device, and achieves a fast and stable fixation effect.
Patent Information
- Application Number
- CN202422583207.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The existing pneumatic actuator clamping device has complex structure and cumbersome operation process, so it is impossible to quickly fix workpieces of different sizes and shapes.
A special fast fastening device for the preparation of pneumatic actuators is designed, using a driving mechanism and a fixing mechanism, and the V-shaped clamp is driven synchronously by a dual-axis motor to achieve four-point contact fixation, which is suitable for pneumatic actuators of different sizes and shapes.
It simplifies the operation process, improves the fixed stability and scope of application, and allows staff to quickly and simply complete the fixed work of the pneumatic actuator.
Smart Images

Figure CN223251457U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pneumatic actuator preparation, in particular to a special quick fastening device for pneumatic actuator preparation. Background Art
[0002] A pneumatic actuator is a device that uses air pressure to open, close, or regulate valves. It's also called a pneumatic actuator or pneumatic device, but more commonly referred to as a pneumatic head. Pneumatic actuators are sometimes equipped with auxiliary devices, most commonly valve positioners and handwheel mechanisms. A valve positioner utilizes feedback to improve actuator performance, enabling the actuator to accurately position according to the controller's control signals. The handwheel mechanism allows for direct control of the control valve to maintain normal production when the control system experiences a power outage, gas outage, controller failure, or actuator failure.
[0003] According to the "Quick Clamping Device for Plane Milling of Shaft Parts (Publication Number: CN211161980 U; Application Number: 201921929233.4)" published on the patent website, the above application optimizes the problem that "the quick clamping device has a complex structure and is not suitable for quick clamping during plane milling of shaft parts." However, the clamping device in the above application has a relatively complicated operation process when in use, and cannot quickly complete the fixation of workpieces of different sizes and shapes. Utility Model Content
[0004] The purpose of the present utility model is to provide a special quick fastening device for pneumatic actuators to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a special quick fastening device for a pneumatic actuator is prepared, comprising a base, a driving mechanism is provided on the top of the base, and a fixing mechanism is provided inside the driving mechanism.
[0006] The driving mechanism includes a supporting assembly, a driving assembly, a transmission assembly and an adjusting assembly. The supporting assembly is arranged on the top of the base, the driving assembly is arranged on the top of the supporting assembly, the transmission assembly is arranged on the front and rear sides of the driving assembly, and the adjusting assembly is fixedly connected to the bottom of the transmission assembly.
[0007] The fixing mechanism includes a first clamping assembly and a second clamping assembly. The first clamping assembly is arranged on the outer ring of the adjusting assembly, and the second clamping assembly is arranged above the outer ring of the adjusting assembly and the first clamping assembly.
[0008] Preferably, the support assembly includes a support frame, the support frame is fixedly connected to the top of the base, and the inner top of the support frame is fixedly connected to a connecting frame.
[0009] Preferably, the driving assembly includes a dual-axis motor, which is fixedly connected to the top of the support frame. The front and rear sides of the dual-axis motor are fixedly connected to a rotating shaft, the outer ring of the rotating shaft is rotatably connected to a supporting rotating frame 1, and the supporting rotating frame 1 is fixedly connected to the top of the support frame.
[0010] Preferably, the transmission assembly includes a bevel gear 1, which is fixedly connected to the outside of the rotating shaft, a bevel gear 2 is meshed with the bottom of the outer ring of the bevel gear 1, and the inner ring of the bevel gear 2 is fixedly connected to the rotating shaft, and the rotating shaft is rotatably connected to the top of the support frame.
[0011] Preferably, the adjustment assembly includes a two-handed threaded rod, which is fixedly connected to the bottom of the rotating shaft. A clamping shaft is rotatably connected to the bottom of the two-handed threaded rod, and the clamping shaft is fixedly connected to the top of the base. The middle of the outer ring of the two-handed threaded rod is rotatably connected to a second support rotating frame, and the second support rotating frame is fixedly connected to the front and rear sides of the support frame.
[0012] Preferably, the first clamping assembly includes a first threaded barrel, the first threaded barrel is threadedly connected to the lower side of the outer ring of the two-handed threaded rod, and the outer ring of the first threaded barrel is fixedly connected to a V-shaped clamping plate.
[0013] Preferably, the second clamping assembly includes a second threaded barrel, which is threadedly connected to the upper outer ring of the two-handed threaded rod, and a V-shaped clamping plate 2 is fixedly connected to the inner side of the outer ring of the second threaded barrel, and the V-shaped clamping plate 2 is slidably connected to the inside of the V-shaped clamping plate 1.
[0014] Compared with the prior art, the present invention provides a quick fastening device for pneumatic actuators, which has the following beneficial effects:
[0015] 1. The pneumatic actuator is equipped with a special quick-fastening device. Through the provided driving mechanism, the staff only needs to start the dual-axis motors on the left and right sides to control the V-shaped splint 1 and V-shaped splint 2 on the upper and lower sides to move outward synchronously, so that the angle between the inner ends of the V-shaped splint 1 and V-shaped splint 2 completes the fixing of the pneumatic actuator. The operation is simple and convenient for the staff to use.
[0016] 2. A special quick fastening device is prepared for the pneumatic actuator. Through the provided fixing mechanism, the V-shaped splint 1 and the V-shaped splint 2 cooperate with each other, and the fixation is completed through the four-point contact between the inner sides of the V-shaped splint 1 and the outer ring of the pneumatic actuator. Compared with the existing common two-way clamping, the stability of the pneumatic actuator after fixation is increased. At the same time, the angle between the inner ends of the V-shaped splint 1 and the V-shaped splint 2 is gradually reduced, so that when the V-shaped splint 1 and the V-shaped splint 2 cooperate to clamp, pneumatic actuators of different diameters and shapes can be fixed as they move. The shape of the pneumatic actuator itself is not required to be high, which increases the scope of application of the device when used. The V-shaped splint 1 and the V-shaped splint 2 only need to move synchronously to complete the fixation of the pneumatic actuator. The operation is simple, so that the staff can quickly complete the fixation of the pneumatic actuator. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0018] Figure 1 This is a front view of the utility model;
[0019] Figure 2 It is a schematic diagram of the coordination between the support component and the adjustment component;
[0020] Figure 3 This is the exploded diagram of the driving mechanism structure;
[0021] Figure 4 It is a partial structural diagram of the utility model.
[0022] In the figure: 1. Driving mechanism; 11. Support assembly; 1101. Support frame; 1102. Connecting frame; 12. Driving assembly; 1201. Dual-axis motor; 1202. Rotating shaft; 1203. Support rotating frame one; 13. Transmission assembly; 1301. Bevel gear one; 1302. Bevel gear two; 1303. Rotating shaft; 14. Adjusting assembly; 1401. Two-handed threaded rod; 1402. Clamping shaft; 1403. Support rotating frame two; 2. Fixing mechanism; 21. First clamping assembly; 2101. First threaded cylinder; 2102. V-shaped splint one; 22. Second clamping assembly; 2201. Second threaded cylinder; 2202. V-shaped splint two; 3. Base. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0025] The utility model provides a technical solution:
[0026] Example 1
[0027] Combine Figures 1 to 4 A special quick fastening device for preparing a pneumatic actuator includes a base 3, a driving mechanism 1 is provided on the top of the base 3, and a fixing mechanism 2 is provided in the driving mechanism 1.
[0028] The driving mechanism 1 includes a supporting assembly 11, a driving assembly 12, a transmission assembly 13 and an adjusting assembly 14. The supporting assembly 11 is arranged on the top of the base 3, the driving assembly 12 is arranged on the top of the supporting assembly 11, the transmission assembly 13 is arranged on the front and rear sides of the driving assembly 12, and the adjusting assembly 14 is fixedly connected to the bottom of the transmission assembly 13.
[0029] The support assembly 11 includes a support frame 1101, which is fixedly connected to the top of the base 3. The top of the inner side of the support frame 1101 is fixedly connected to a connecting frame 1102. The drive assembly 12 includes a dual-axis motor 1201, which is fixedly connected to the top of the support frame 1101. The front and rear sides of the dual-axis motor 1201 are fixedly connected to a rotating shaft 1202. The outer ring of the rotating shaft 1202 is rotatably connected to a supporting rotating frame 1203. The supporting rotating frame 1203 is fixedly connected to the top of the support frame 1101. The transmission assembly 13 includes a bevel gear 1301, which is fixedly connected to the rotating shaft 1202. On the outside, the bottom of the outer ring of bevel gear 1301 is meshed with bevel gear 2 1302, and the inner ring of bevel gear 2 1302 is fixedly connected to the rotating shaft 1303, and the rotating shaft 1303 is rotatably connected to the top of the support frame 1101. The adjustment component 14 includes a two-handed threaded rod 1401, which is fixedly connected to the bottom of the rotating shaft 1303. The bottom of the two-handed threaded rod 1401 is rotatably connected to the clamping shaft 1402, and the clamping shaft 1402 is fixedly connected to the top of the base 3. The middle of the outer ring of the two-handed threaded rod 1401 is rotatably connected to the support rotating frame 2 1403, and the support rotating frame 2 1403 is fixedly connected to the front and back sides of the support frame 1101.
[0030] Furthermore: the staff only needs to start the dual-axis motors 1201 on the left and right sides to control the V-shaped splint 1 2102 and the V-shaped splint 2 2202 on the upper and lower sides to move outward synchronously, so that the inner end angle of the V-shaped splint 1 2102 and the V-shaped splint 2 2202 completes the fixing of the pneumatic actuator. The operation is simple and convenient for the staff to use.
[0031] Example 2
[0032] See Figure 1 and Figure 4 , and on the basis of Example 1, it is further obtained that the fixing mechanism 2 includes a first clamping component 21 and a second clamping component 22, the first clamping component 21 is arranged on the outer ring of the adjusting component 14, and the second clamping component 22 is arranged above the outer ring of the adjusting component 14 and the first clamping component 21.
[0033] The first clamping assembly 21 includes a first threaded barrel 2101, which is threadedly connected to the bottom of the outer ring of the two-handed threaded rod 1401, and the outer ring of the first threaded barrel 2101 is fixedly connected to a V-shaped clamp 2102. The second clamping assembly 22 includes a second threaded barrel 2201, which is threadedly connected to the top of the outer ring of the two-handed threaded rod 1401, and the inner side of the outer ring of the second threaded barrel 2201 is fixedly connected to a V-shaped clamp 2202, and the V-shaped clamp 2202 is slidably connected to the inside of the V-shaped clamp 2102.
[0034] Furthermore: the V-shaped clamp 1 2102 and the V-shaped clamp 2 2202 cooperate to complete the fixation through the four-point contact between the inner sides of the V-shaped clamp 1 2102 and the V-shaped clamp 2 2202 and the outer ring of the pneumatic actuator. Compared with the existing common two-way clamping, the stability of the pneumatic actuator after fixation is increased. At the same time, the angle between the inner ends of the V-shaped clamp 1 2102 and the V-shaped clamp 2 2202 is gradually reduced, so that when the V-shaped clamp 1 2102 and the V-shaped clamp 2 2202 cooperate to clamp, pneumatic actuators of different diameters and shapes can be fixed as they move. The shape of the pneumatic actuator itself is not required to be high, which increases the scope of application of the device when used. The V-shaped clamp 1 2102 and the V-shaped clamp 2 2202 only need to move synchronously to complete the fixation of the pneumatic actuator. The operation is simple, so that the staff can quickly complete the fixation of the pneumatic actuator.
[0035] In actual operation, when this device is used, the staff first places the pneumatic actuator that needs to be fixed on the inner side of the V-shaped clamp plate 2202, so that the bottom of the pneumatic actuator fits with the inner bottom of the V-shaped clamp plate 2202. Then the staff starts the dual-axis motor 1201, and the dual-axis motor 1201 starts to drive the bevel gear 1301 to rotate through the rotating shaft 1202. The rotation of the bevel gear 1301 drives the rotating shaft 1303 to rotate through the bevel gear 2 1302. The rotation of the rotating shaft 1303 drives the double-handed threaded rod 1401 to rotate. The double-handed threaded rod 1401 rotates. The rotation of 401 drives the first threaded cylinder 2101 and the second threaded cylinder 2201 on the upper and lower sides to move outward synchronously. The outward movement of the first threaded cylinder 2101 drives the V-shaped clamping plate 2202 to move upward, and the outward movement of the second threaded cylinder 2201 drives the V-shaped clamping plate 1 2102 to move downward until the inner top of the V-shaped clamping plate 1 2102 fits with the top of the outer ring of the pneumatic actuator, and the two-handed threaded rod 1401 can no longer rotate to drive the first threaded cylinder 2101 and the second threaded cylinder 2201 on the upper and lower sides to move. At this time, the fixing work of the pneumatic actuator is completed.
[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A quick fastening device for a pneumatic actuator, comprising a base (3), characterized in that: A driving mechanism (1) is provided on the top of the base (3), and a fixing mechanism (2) is provided inside the driving mechanism (1); The driving mechanism (1) comprises a supporting assembly (11), a driving assembly (12), a transmission assembly (13) and an adjusting assembly (14); the supporting assembly (11) is arranged on the top of the base (3); the driving assembly (12) is arranged on the top of the supporting assembly (11); the transmission assembly (13) is arranged on both the front and rear sides of the driving assembly (12); and the adjusting assembly (14) is fixedly connected to the bottom of the transmission assembly (13); The fixing mechanism (2) comprises a first clamping component (21) and a second clamping component (22), wherein the first clamping component (21) is arranged on the outer ring of the adjustment component (14), and the second clamping component (22) is arranged above the outer ring of the adjustment component (14) and the first clamping component (21).
2. The quick fastening device for pneumatic actuators according to claim 1, characterized in that: The support assembly (11) comprises a support frame (1101), wherein the support frame (1101) is fixedly connected to the top of the base (3), and a connecting frame (1102) is fixedly connected to the top of the inner side of the support frame (1101).
3. The quick fastening device for pneumatic actuators according to claim 1, characterized in that: The driving assembly (12) includes a dual-axis motor (1201), the dual-axis motor (1201) is fixedly connected to the top of the support frame (1101), the front and rear sides of the dual-axis motor (1201) are fixedly connected to a rotating shaft (1202), the outer ring of the rotating shaft (1202) is rotatably connected to a supporting rotating frame (1203), and the supporting rotating frame (1203) is fixedly connected to the top of the support frame (1101).
4. The quick fastening device for pneumatic actuators according to claim 1, characterized in that: The transmission assembly (13) includes a bevel gear 1 (1301), the bevel gear 1 (1301) is fixedly connected to the outside of the rotating shaft (1202), the bottom of the outer ring of the bevel gear 1 (1301) is meshed with a bevel gear 2 (1302), the inner ring of the bevel gear 2 (1302) is fixedly connected to the rotating shaft (1303), and the rotating shaft (1303) is rotatably connected to the top of the support frame (1101).
5. The quick fastening device for pneumatic actuators according to claim 1, characterized in that: The adjustment assembly (14) comprises a two-handed threaded rod (1401), the two-handed threaded rod (1401) is fixedly connected to the bottom of the rotating shaft (1303), the bottom of the two-handed threaded rod (1401) is rotatably connected to a clamping shaft (1402), the clamping shaft (1402) is fixedly connected to the top of the base (3), the middle of the outer ring of the two-handed threaded rod (1401) is rotatably connected to a second support rotating frame (1403), and the second support rotating frame (1403) is fixedly connected to the front and rear sides of the support frame (1101).
6. The quick fastening device for pneumatic actuators according to claim 1, characterized in that: The first clamping assembly (21) comprises a first threaded barrel (2101), the first threaded barrel (2101) being threadedly connected to the lower portion of the outer ring of the two-handed threaded rod (1401), and the outer ring of the first threaded barrel (2101) being fixedly connected to a V-shaped clamping plate 1 (2102).
7. The quick fastening device for pneumatic actuators according to claim 1, characterized in that: The second clamping assembly (22) includes a second threaded barrel (2201), the second threaded barrel (2201) is threadedly connected to the upper outer ring of the two-handed threaded rod (1401), and a V-shaped clamping plate 2 (2202) is fixedly connected to the inner side of the outer ring of the second threaded barrel (2201), and the V-shaped clamping plate 2 (2202) is slidably connected to the inside of the V-shaped clamping plate 1 (2102).
Citation Information
Patent Citations
Quick clamping device for plane milling of shaft parts
CN211161980U