Blade tip lightning arrester positioning tool

By designing the positioning tooling of the L-shaped bracket and the positioning support crossbar, the installation error problem of the tip flasher is solved, and the installation effect is achieved with high precision and low cost, which improves production efficiency and quality consistency.

CN223251495UActive Publication Date: 2025-08-22MINGYANG NEW ENERGY MATERIALS TECHNOLOGY (XINYANG) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422735331.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-08-22
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing wind power blade tip flasher positioning tool has poor chord limiting function, resulting in large installation errors and high human operation dependence, which affects the consistency of installation quality and overall production efficiency.

Method used

A positioning tool including a first L-shaped bracket and a second L-shaped bracket is designed, equipped with a detachable positioning support crossbar and a compression rod, precise positioning is achieved through a limiting groove and a butt plate, and adjusting the compression force in combination with a rotating handle to ensure accurate positioning and installation of the tip flasher.

Benefits of technology

Improves the installation accuracy and consistency of the tip flasher, reduces the risk of human error, simplifies the installation process, reduces costs and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223251495U_ABST
    Figure CN223251495U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of installation and detection of wind power blade lightning arresters, in particular to a blade tip lightning arrester positioning tool which comprises a first L-shaped support and a second L-shaped support symmetrical to the first L-shaped support, and a positioning and supporting cross rod is detachably fixed on the first L-shaped support and the second L-shaped support. An adjusting through groove is formed in the middle of the positioning supporting cross rod, a supporting bottom plate is movably installed on the top of the adjusting through groove, a first pressing rod and a second pressing rod are connected to the supporting bottom plate in a threaded mode, and the first pressing rod and the second pressing rod are symmetrically arranged; a first pressing plate and a second pressing plate are fixed to the bottom of the first pressing rod and the bottom of the second pressing rod respectively. The blade tip lightning arrester positioning tool provided by the utility model can ensure the installation accuracy of a lightning arrester.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of installation and detection of wind blade lightning receptors, in particular to a blade tip lightning receptor positioning tool. Background Art

[0002] The blade tip lightning rod is an indispensable part of the blade. The positioning accuracy of the blade tip lightning rod directly affects the lightning rod effect and appearance refinement of the blade. The existing wind turbine blade tip lightning rod positioning fixture has a poor chordal limit function of the airfoil clamp, which easily leads to chordal misalignment. Different tightening and loosening of the bolts in the vertical direction will lead to deviation in the vertical direction. There are the following problems: (1) When installing the lightning rod, the core material needs to be hollowed out. The process may be irregular, which will cause errors and damage the structure. (2) During the manual installation process, the effect of positioning the lightning rod is highly dependent on the skill level of the operator. Due to differences in manual operation, different batches of lightning rods may not maintain consistent installation quality, which will lead to uneven performance of wind turbine blades and affect the overall production quality. Manual positioning usually requires the use of various tools (such as measuring tools, spirit levels, etc.). If the tools are inaccurate or unsuitable, the positioning effect may also be affected. (3) During the inspection process, it may be difficult to find potential installation problems in the later quality inspection of the manually positioned lightning rod, affecting the reliability of the overall product. While manual positioning of air terminals may be necessary in some cases, its drawbacks cannot be ignored. Companies should consider using appropriate tooling or automated equipment when positioning air terminals to improve installation accuracy and consistency, reduce the risk of human error, and thus enhance product quality and production efficiency. Utility Model Content

[0003] Purpose of the utility model: The utility model provides a blade tip lightning receptor positioning tool, which can ensure the accuracy of the installation of the blade tip lightning receptor.

[0004] In order to achieve the above-mentioned purpose, the technical solution of the present utility model is as follows:

[0005] A blade tip lightning receptor positioning tool comprises a first L-shaped bracket and a second L-shaped bracket symmetrically arranged with respect to the first L-shaped bracket, wherein a positioning support cross bar is detachably fixed to the first L-shaped bracket and the second L-shaped bracket;

[0006] An adjustment slot is provided in the middle of the positioning support cross bar, a support base is movably installed on the top of the adjustment slot, a first clamping rod and a second clamping rod are screwed on the support base, the first clamping rod and the second clamping rod are symmetrically arranged, and a first clamping plate and a second clamping plate are fixed at the bottom of the first clamping rod and the bottom of the second clamping rod respectively.

[0007] As an improvement: a first rotating handle and a second rotating handle are welded to the top of the first pressing rod and the top of the second pressing rod respectively.

[0008] As an improvement: a first limiting groove is provided on the front side surface of the positioning support cross bar, the first limiting groove is located in front of the adjustment through groove, a first docking plate is slidably provided in the first limiting groove, and the top of the first docking plate is detachably fixed to the support bottom plate;

[0009] A second limiting groove is provided on the rear side surface of the positioning support cross bar, and the second limiting groove is located behind the adjustment groove. A second docking plate is slidably provided in the second limiting groove, and the top of the second docking plate is detachably fixed to the support base plate.

[0010] As an improvement: the supporting base plate is mounted on the top of the adjusting slot via a plurality of fixing studs.

[0011] As an improvement: a first docking through-hole is formed at the bottom of the first L-shaped bracket, a first docking post is provided at a position corresponding to the first docking through-hole on the positioning support crossbar, a first mounting screw hole is formed on the front side of the first L-shaped bracket, the first mounting screw hole passes through the first L-shaped bracket, and a first docking screw hole adapted to the first mounting screw hole is formed on the first docking post;

[0012] A second docking through hole is provided at the bottom of the second L-shaped bracket, a second docking column is provided at a position corresponding to the second docking through hole on the positioning support cross bar, a second mounting screw hole is provided on the front side surface of the second L-shaped bracket, the second mounting screw hole passes through the second L-shaped bracket, and a second docking screw hole adapted to the second mounting screw hole is provided on the second docking column.

[0013] In summary, the present invention has the following beneficial effects:

[0014] 1. The positioning tool can ensure the accuracy of the installation of the lightning arrester and improve its lightning protection capability.

[0015] 2. The positioning tooling is made of simple materials and low cost, which is suitable for large-scale installation needs, making the installation of lightning arresters simple and easy, saving time and labor costs.

[0016] 3. The positioning tooling can be disassembled at any time as needed without affecting the normal use and maintenance of the blade. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution in this practical embodiment, the following briefly introduces the drawings required for use in the embodiment or the description of the prior art.

[0018] Figure 1 Schematic diagram of the overall structure of a blade tip lightning receptor positioning tool Figure 1 ;

[0019] Figure 2 for Figure 1 Schematic diagram of the structure of part A;

[0020] Figure 3 Schematic diagram of the overall structure of a blade tip lightning receptor positioning tool Figure 2 ;

[0021] Among them: 1. First L-shaped bracket; 2. Second L-shaped bracket; 3. Positioning support cross bar; 4. Adjustment slot; 5. Support base plate; 6. First clamping rod; 7. Second clamping rod; 8. First clamping plate; 9. Second clamping plate; 10. First rotating handle; 11. Second rotating handle; 12. First limiting groove; 13. First docking plate; 14. Second limiting groove; 15. Second docking plate; 16. Fixing stud; 17. First docking through hole; 18. Second docking through hole; 19. First docking column; 20. Second docking column; 21. First mounting screw hole; 22. Second mounting screw hole; 23. First docking screw hole; 24. Second docking screw hole. DETAILED DESCRIPTION

[0022] The present invention will be further described in detail below with reference to the accompanying drawings.

[0023] Please refer to Figure 1-Figure 3 A blade tip lightning receptor positioning tool comprises a first L-shaped bracket 1 and a second L-shaped bracket 2 symmetrically arranged with respect to the first L-shaped bracket 1, wherein a positioning support cross bar 3 is detachably fixed to the first L-shaped bracket 1 and the second L-shaped bracket 2;

[0024] An adjustment slot 4 is provided in the middle of the positioning support cross bar 3, and a support base plate 5 is movably installed on the top of the adjustment slot 4. A first clamping rod 6 and a second clamping rod 7 are screwed on the support base plate 5. The first clamping rod 6 and the second clamping rod 7 are symmetrically arranged. A first clamping plate 8 and a second clamping plate 9 are fixed at the bottom of the first clamping rod 6 and the bottom of the second clamping rod 7 respectively.

[0025] In this embodiment, the first clamping plate 8 and the second clamping plate 9 arranged on the positioning support cross bar 3 can realize the vertical positioning of the blade tip lightning receptor and play a clamping role in the process of installing the blade tip lightning receptor to the blade shell with structural adhesive, thereby realizing the chord-wise positioning of the blade tip lightning receptor.

[0026] A first rotating handle 10 and a second rotating handle 11 are welded to the top of the first pressing rod 6 and the top of the second pressing rod 7 respectively.

[0027] A first limiting groove 12 is provided on the front side surface of the positioning support cross bar 3, and the first limiting groove 12 is located in front of the adjusting slot 4. A first docking plate 13 is slidably provided in the first limiting groove 12, and the top of the first docking plate 13 is detachably fixed to the support base plate 5; a second limiting groove 14 is provided on the rear side surface of the positioning support cross bar 3, and the second limiting groove 14 is located behind the adjusting slot 4. A second docking plate 15 is slidably provided in the second limiting groove 14, and the top of the second docking plate 15 is detachably fixed to the support base plate 5.

[0028] In this embodiment, the first docking plate 13 and the second docking plate 15 can improve the stability of the support base 5. In addition, the support base 5 is mounted on the top of the adjustment slot 4 via a plurality of fixing studs 16.

[0029] A first docking through hole 17 is provided at the bottom of the first L-shaped bracket 1, and a first docking column 19 is provided at a position corresponding to the first docking through hole 17 on the positioning support cross bar 3. A first mounting screw hole 21 is provided on the front side surface of the first L-shaped bracket 1, and the first mounting screw hole 21 passes through the first L-shaped bracket 1, and a first docking screw hole 23 adapted to the first mounting screw hole 21 is provided on the first docking column 19; a second docking through hole 18 is provided at the bottom of the second L-shaped bracket 2, and a second docking column 20 is provided at a position corresponding to the second docking through hole 18 on the positioning support cross bar 3, and a second mounting screw hole 22 is provided on the front side surface of the second L-shaped bracket 2, and the second mounting screw hole 22 passes through the second L-shaped bracket 2, and a second docking screw hole 24 adapted to the second mounting screw hole 22 is provided on the second docking column 20.

[0030] Working principle: Fix the first L-shaped bracket 1 and the second L-shaped bracket 2 on the leaf-shaped mold beam, and install the positioning support cross bar 3 on the first L-shaped bracket 1 and the second L-shaped bracket 2. Use the first rotating handle 10 and the second rotating handle 11 to rotate the first clamping rod 6 and the second clamping rod 7 respectively, so that the first clamping plate 8 and the second clamping plate 9 move downward and press down and adjust the downward pressure to fix the lightning receptor.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and not to limit it; although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents; without departing from the spirit of the technical solution of the utility model, they should all be included in the scope of the technical solution for which protection is requested by the utility model.

Claims

1. A blade tip lightning receptor positioning tool, characterized in that: It includes a first L-shaped bracket and a second L-shaped bracket symmetrically arranged with respect to the first L-shaped bracket, and a positioning support cross bar is detachably fixed on the first L-shaped bracket and the second L-shaped bracket; An adjustment slot is provided in the middle of the positioning support cross bar, a support base is movably installed on the top of the adjustment slot, a first clamping rod and a second clamping rod are screwed on the support base, the first clamping rod and the second clamping rod are symmetrically arranged, and a first clamping plate and a second clamping plate are fixed at the bottom of the first clamping rod and the bottom of the second clamping rod respectively.

2. The blade tip lightning receptor positioning tool according to claim 1, characterized in that: A first rotating handle and a second rotating handle are welded to the top of the first pressing rod and the top of the second pressing rod respectively.

3. The blade tip lightning receptor positioning tool according to claim 1, characterized in that: A first limiting groove is provided on the front side surface of the positioning support cross bar, the first limiting groove is located in front of the adjustment slot, a first docking plate is slidably provided in the first limiting groove, and the top of the first docking plate is detachably fixed to the support bottom plate; A second limiting groove is provided on the rear side surface of the positioning support cross bar, and the second limiting groove is located behind the adjustment groove. A second docking plate is slidably provided in the second limiting groove, and the top of the second docking plate is detachably fixed to the support base plate.

4. The blade tip lightning receptor positioning tool according to claim 1, characterized in that: The supporting base plate is mounted on the top of the adjusting slot via a plurality of fixing studs.

5. The blade tip lightning receptor positioning tool according to claim 1, characterized in that: A first docking through-hole is formed at the bottom of the first L-shaped bracket, a first docking post is formed at a position corresponding to the first docking through-hole on the positioning support crossbar, a first mounting screw hole is formed on the front side of the first L-shaped bracket, the first mounting screw hole passes through the first L-shaped bracket, and a first docking screw hole adapted to the first mounting screw hole is formed on the first docking post; A second docking through hole is provided at the bottom of the second L-shaped bracket, a second docking column is provided at a position corresponding to the second docking through hole on the positioning support cross bar, a second mounting screw hole is provided on the front side surface of the second L-shaped bracket, the second mounting screw hole passes through the second L-shaped bracket, and a second docking screw hole adapted to the second mounting screw hole is provided on the second docking column.