Clamping jaw for davit installation, cantilever crane for davit installation and tunnel davit installation equipment
By designing jaws for mounting columns, and using jaw brackets and driving elements to achieve automatic clamping of the jaws, the problem of inefficient installation of hanging columns in tunnel railways is solved, and construction efficiency and safety are improved.
Patent Information
- Application Number
- CN202422642661.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the prior art, the installation of contact grid hanging columns in tunnel railways mainly relies on manual operations, resulting in low construction efficiency and low safety.
A clamping jaw for mounting a column is designed, including a clamping jaw bracket, a first clamping arm and a second clamping arm. The clamping arm is driven to rotate through the driving element, so that the first clamping block and the second clamping block are close to or away from each other to realize automatic clamping of the clamping column. The clamping block can be adaptively adjusted to fit the side surface of the clamping column.
Automatic clamping of hanging columns is realized, construction efficiency is improved, manpower participation is reduced, and clamping stability and safety is ensured.
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Figure CN223251687U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sling installation equipment, and in particular to a sling installation clamp, a sling installation arm, and a tunnel sling installation device. Background Art
[0002] The catenary system is the backbone of railway electrification projects. It is a specialized transmission line erected overhead along the railway line, supplying power to electric locomotives. The catenary system is responsible for transmitting electricity directly from traction substations to the locomotives. Therefore, the quality and operating condition of the catenary system directly impact the transport capacity of electrified railways.
[0003] In tunnel railway transportation, catenary supports and davits are crucial components of the electrical equipment within the tunnel. The installation of catenary davits in tunnels primarily relies on manual labor, where they are transported to their installation locations at the tunnel roof and then installed manually. Currently, the tools used to install catenary davits are relatively simple, and manual installation is still the primary method. This requires significant manpower, resulting in low efficiency and safety concerns. Utility Model Content
[0004] The technical problem to be solved by the present application is to propose a clamp for installing a sling, a sling arm for installing a sling, and a tunnel sling installation device in response to the above-mentioned deficiencies in the prior art.
[0005] A clamping jaw for mounting a sling, comprising:
[0006] Gripper bracket;
[0007] A first clamping arm is mounted on the clamping bracket and is rotatable relative to the clamping bracket; the first clamping arm is provided with a first clamping block, and the first clamping block is rotatably mounted on the first clamping arm;
[0008] a second clamping arm mounted on the clamping bracket and rotatable relative to the clamping bracket; a second clamping block is provided on the second clamping arm, and the second clamping block is rotatably mounted on the second clamping arm; the second clamping block is arranged opposite to the first clamping block;
[0009] The driving element is used to drive the first clamping arm and the second clamping arm to rotate relative to the clamping bracket, so that the first clamping block and the second clamping block are moved closer to each other or farther away from each other to clamp the hanging column or release the hanging column.
[0010] Optionally, the first clamping arm includes a first sleeve, a first forearm portion, and a first rear arm portion; the first sleeve and the clamping bracket are rotatably connected together via a hinge shaft; the first forearm portion is fixed to the first sleeve; the first clamping block is mounted on the first forearm portion; and the first rear arm portion is fixed to the first sleeve;
[0011] The second clamping claw arm includes a second sleeve, a second forearm portion, and a second rear arm portion; the second sleeve and the clamping claw bracket are rotatably connected together via a hinge shaft; the second forearm portion is fixed to the second sleeve; the second clamping block is mounted on the second forearm portion; and the second rear arm portion is fixed to the second sleeve;
[0012] The first front arm and the second front arm are arranged opposite to each other, and the first rear arm and the second rear arm are arranged opposite to each other; the driving element is a telescopic driving element, which is connected between the first rear arm and the second rear arm to drive the first rear arm and the second rear arm to rotate in opposite directions.
[0013] Optionally, a connecting arm is further provided between the first rear arm portion and the second rear arm portion, and the connecting arm is hinged to the first rear arm portion and the second rear arm portion respectively.
[0014] Optionally, the connecting arm, the first rear arm portion, and the driving element are hinged at the same location to form a composite hinge.
[0015] Optionally, the second rear arm portion includes a first sub-arm portion and a second sub-arm portion; the first sub-arm portion is located on a side of the second sleeve away from the second front arm portion, and the second sub-arm portion is located on a side of the second sleeve close to the second front arm portion;
[0016] The first rear arm portion is opposite to the first sub-arm portion, the driving element is connected between the first rear arm portion and the first sub-arm portion; the second sub-arm portion is hinged to the connecting arm.
[0017] Optionally, the clamping jaw bracket includes: a first plate-shaped body and a second plate-shaped body arranged opposite to each other, and a column connecting the first plate-shaped body and the second plate-shaped body; the first sleeve and the second sleeve are both located between the first plate-shaped body and the second plate-shaped body.
[0018] Optionally, the first front arm portion includes: two opposite arm plates, and a connector for connecting the two arm plates; the two arm plates are fixedly connected to the two end positions of the first sleeve, and the first rear arm portion is connected to the position between the two arm plates on the first sleeve.
[0019] Optionally, the first clamping block and the second clamping block are nylon blocks, each provided with a flat clamping surface for fitting together with the side surface of the suspension column during clamping.
[0020] On the other hand, the present application provides a boom for mounting a sling, wherein the boom is provided with the boom mounting claw provided in the previous part at its distal end.
[0021] On the other hand, the present application provides a tunnel column installation device, which includes a chassis and a column installation arm provided in the previous part; the column installation arm is installed on the chassis.
[0022] The present application provides a clamp for mounting a suspension column, which can be used on a mechanical mounting arm for automatically grabbing the suspension column. A driving element can drive the first clamp arm and the second clamp arm to rotate relative to the clamp bracket, so that the first clamp block and the second clamp block move closer to or farther away from each other to clamp or release the suspension column. The first clamp block is rotatably mounted on the first clamp arm, and the second clamp block is rotatably mounted on the second clamp arm. When clamping the suspension column, the first clamp block and the second clamp block can be adaptively adjusted to fit together with the side surface of the suspension column, thereby achieving automated clamping of the suspension column, and the clamping of the suspension column is stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the clamping claw for installing the hanging column in the embodiment of the present application.
[0024] Figure 2 This is another structural diagram of the clamping claw for installing the suspension column in the embodiment of the present application.
[0025] Figure 3 This is another structural diagram of the clamping claw for installing the suspension column in the embodiment of the present application.
[0026] Figure 4 It is a structural diagram of the first clamping arm in an embodiment of the present application.
[0027] Figure 5 It is a schematic structural diagram of the second clamping arm in an embodiment of the present application.
[0028] Figure 6 It is a partial structural diagram of the clamping claw for installing the suspension column in an embodiment of the present application.
[0029] Figure 7 It is a structural schematic diagram of the clamping bracket in an embodiment of the present application.
[0030] Figure 8 It is a schematic diagram of a hanging column clamped by a clamping claw for hanging column installation in an embodiment of the present application.
[0031] Figure markings: clamp 100 for mounting a suspension column, clamp bracket 10, first plate-shaped body 11, second plate-shaped body 12, column 13, first clamp arm 20, first clamping block 21, first sleeve 22, first front arm 23, first rear arm 24, arm plate 231, connecting body 232, second clamp arm 30, second clamping block 31, second sleeve 32, second front arm 33, second rear arm 34, first sub-arm 341, second sub-arm 342, connecting arm 40, driving element 50, suspension column 60. DETAILED DESCRIPTION
[0032] The following are specific embodiments of the present application and in conjunction with the accompanying drawings, the technical scheme of the present application is further described, but the application is not limited to these embodiments. In the following description, specific details such as specific configurations and components are provided only to help fully understand the embodiments of the present application. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, for clarity and brevity, the description of known functions and structures has been omitted.
[0033] It should be noted that, unless there is any conflict, the embodiments and features in the embodiments of this application can be combined with each other.
[0034] The present invention provides a sling installation gripper that can be used on a robotic arm to automatically grasp slings. Specifically, it is used to install overhead catenary slings in tunnels, thereby improving the automation level of tunnel sling installation, reducing human involvement, and increasing installation efficiency. A detailed description is provided below with reference to the accompanying drawings.
[0035] refer to Figure 1The clamp 100 for mounting a sling includes a clamp bracket 10, a first clamp arm 20, a second clamp arm 30, and a drive element 50. The first clamp arm 20 is mounted on the clamp bracket 10 and is rotatable relative to the clamp bracket 10. The first clamp arm 20 is provided with a first clamping block 21, which is rotatably mounted on the first clamp arm 20. The second clamp arm 30 is mounted on the clamp bracket 10 and is rotatable relative to the clamp bracket 10. The second clamp arm 30 is provided with a second clamping block 31, which is rotatably mounted on the second clamp arm 30. The second clamping block 31 is arranged opposite to the first clamping block 21. The drive element 50 is used to drive the first clamp arm 20 and the second clamp arm 30 to rotate relative to the clamp bracket 10, so that the first clamping block 21 and the second clamping block 31 move closer to or farther away from each other to clamp or release the sling. When the column-mounting clamp 100 clamps a column, the first clamping block 21 and the second clamping block 31 adaptively adjust to mate with the side surfaces of the column 60, thereby achieving automated, stable, and reliable clamping of the column. Furthermore, the first clamping block 21 is hinged to the first clamping arm 20, allowing for free rotation and adjustment around the hinge. The second clamping block 31 is hinged to the second clamping arm 30, allowing for free rotation and adjustment around the hinge.
[0036] The sling mounting clamp 100 can be mounted at the end of a robotic arm and is used to clamp or release the sling 60. To clamp, the drive element 50 drives the first and second clamp arms 20, 30 on the clamp bracket 10 to rotate in opposite directions, causing the first and second clamp blocks 21, 31 to move toward each other to clamp the sling 60 positioned therebetween. To release, the drive element 50 drives the first and second clamp arms 20, 30 on the clamp bracket 10 to rotate in opposite directions, causing the first and second clamp blocks 21, 31 to move away from each other to release the sling 60 positioned therebetween. Furthermore, the first clamping block 21 is rotatably mounted on the first clamping arm 20, and the second clamping block 31 is rotatably mounted on the second clamping arm 30. During the clamping process, as the first clamping block 21 contacts the side surface of the sling 60, the first clamping block 21 can be adaptively rotated and adjusted to fit the side surface of the sling 60; and as the second clamping block 31 contacts the side surface of the sling 60, the second clamping block 31 can be adaptively rotated and adjusted to fit the side surface of the sling 60. Therefore, during the clamping process, the first clamping block 21 and the second clamping block 31 respectively fit the side surfaces of the sling 60 from both sides, thereby achieving stable and reliable clamping of the sling 60.
[0037] Furthermore, the clamping surfaces of the first clamping block 21 and the second clamping block 31 are adapted to the side surfaces of the suspender and can fit together when clamped. Figure 8The sling 60 is a square structure with a flat side surface. In one embodiment of the present application, the first clamping block 21 and the second clamping block 31 are nylon blocks with a flat clamping surface for contacting with the side surface of the sling during clamping.
[0038] refer to Figure 2 and Figure 4 In one embodiment of the present application, the first gripper arm 20 includes a first sleeve 22, a first front arm 23, and a first rear arm 24. The first sleeve 22 and the gripper bracket 10 are rotatably connected via a hinge. The first front arm 23 is fixed to the first sleeve 22. The first clamping block 21 is mounted on the first front arm 23. The first rear arm 24 is fixed to the first sleeve 22. In this structure, the first front arm 23 and the first rear arm 24 are respectively fixed to the first sleeve 22 and are hingedly connected to the gripper bracket 10 by the first sleeve 22. The three components form a single unitary structure and can be rotated and adjusted as a whole around the hinge position.
[0039] refer to Figure 3 and Figure 5 In one embodiment of the present application, the second gripper arm 30 includes a second sleeve 32, a second front arm 33, and a second rear arm 34. The second sleeve 32 and the gripper bracket 10 are rotatably connected via a hinge. The second front arm 33 is fixed to the second sleeve 32. The second clamping block 31 is mounted on the second front arm 33. The second rear arm 34 is fixed to the second sleeve 32. In this structure, the second front arm 33 and the second rear arm 34 are respectively fixed to the second sleeve 32 and are hingedly connected to the gripper bracket 10 by the second sleeve 32. The three components form a single unitary structure and can be rotated and adjusted as a whole around the hinge position.
[0040] Further references Figure 6 The first front arm 23 and the second front arm 33 are arranged opposite to each other, and the first rear arm 24 and the second rear arm 34 are arranged opposite to each other; the driving element 50 is a telescopic driving element, which is connected between the first rear arm 24 and the second rear arm 34 to drive the first rear arm 24 and the second rear arm 34 to rotate in opposite directions. Specifically, the telescopic driving element can be a pneumatic cylinder or an oil cylinder. Figure 6In the illustrated structure, when the telescopic drive element extends, the first rear arm 24 and the second rear arm 34 move away from each other, while the first front arm 23 and the second front arm 33 move toward each other. At this point, the first clamping block 21 on the first front arm 23 and the second clamping block 31 on the second front arm 33 move toward each other, clamping the suspension post 60 located therebetween. Conversely, when the telescopic drive element contracts, the first rear arm 24 and the second rear arm 34 move toward each other, while the first front arm 23 and the second front arm 33 move away from each other. At this point, the first clamping block 21 on the first front arm 23 and the second clamping block 31 on the second front arm 33 move away from each other, releasing the clamped suspension post 60.
[0041] Continue to refer Figure 6 In one embodiment of the present application, a connecting arm 40 is further provided between the first rear arm 24 and the second rear arm 34. The connecting arm 40 is hingedly connected to the first rear arm 24 and the second rear arm 34, respectively. In this structure, the first rear arm 24 and the second rear arm 34 are connected by the connecting arm 40, which ensures that the first clamping arm 20 and the second clamping arm 30 can move in opposite directions, reducing the degree of freedom of the mechanism.
[0042] refer to Figure 6 In one embodiment of the present application, the connecting arm 40, the first rear arm portion 24, and the driving element 50 are hinged at the same point to form a composite hinge.
[0043] refer to Figure 6 In one embodiment of the present application, the second rear arm 34 includes a first sub-arm 341 and a second sub-arm 342; the first sub-arm 341 is located on the side of the second sleeve 32 away from the second front arm 33, and the second sub-arm 342 is located on the side of the second sleeve 32 close to the second front arm 33; the first rear arm 24 and the first sub-arm 341 are positioned opposite to each other, and the driving element 50 is connected between the first rear arm 24 and the first sub-arm 341; the second sub-arm 342 is hinged to the connecting arm 40.
[0044] exist Figure 6In the illustrated structure, as the telescopic drive element extends, the first rear arm 24 and the first sub-arm 341 move away from each other, while the first forearm 23 and the second forearm 33 move toward each other. At this point, the first clamping block 21 on the first forearm 23 and the second clamping block 31 on the second forearm 33 move toward each other, clamping the suspension post 60 located therebetween. Conversely, when the telescopic drive element contracts, the first rear arm 24 and the first sub-arm 341 move toward each other, while the first forearm 23 and the second forearm 33 move away from each other. At this point, the first clamping block 21 on the first forearm 23 and the second clamping block 31 on the second forearm 33 move away from each other, releasing the clamped suspension post 60. Furthermore, the connecting arm 40, connected between the second sub-arm 342 and the first rear arm 24, allows the first and second rear arms 24, 34 to move in conjunction with each other, eliminating redundant degrees of freedom.
[0045] refer to Figure 7 In one embodiment of the present application, the clamp bracket 10 includes a first plate-shaped body 11, a second plate-shaped body 12, and a column 13, wherein the first plate-shaped body 11 and the second plate-shaped body 12 are arranged opposite to each other; the column 13 connects the first plate-shaped body 11 and the second plate-shaped body 12; the first sleeve and the second sleeve 32 are both located between the first plate-shaped body 11 and the second plate-shaped body 12.
[0046] refer to Figure 2 The first front arm portion 23 includes two opposite arm plates 231 and a connecting body 232; the connecting body 232 is used to connect the two arm plates 231; the two arm plates 231 are respectively fixedly connected to the two end positions of the first sleeve, and the first rear arm portion 24 is connected to the position between the two arm plates 231 on the first sleeve.
[0047] Therefore, the clamp for mounting a suspension column provided in the embodiment of the present application can be applied to a mechanical mounting arm for automatically grabbing the suspension column. The driving element can drive the first clamp arm and the second clamp arm to rotate relative to the clamp bracket, so that the first clamp block and the second clamp block move closer to or farther away from each other to clamp the suspension column or release the suspension column. The first clamp block is rotatably mounted on the first clamp arm, and the second clamp block is rotatably mounted on the second clamp arm. When clamping the suspension column, the first clamp block and the second clamp block can be adaptively adjusted to fit together with the side surface of the suspension column, thereby realizing automatic clamping of the suspension column, and the clamping of the suspension column is stable and reliable.
[0048] Based on the aforementioned sling mounting clamp, the present embodiment further provides a sling mounting arm. The sling mounting arm is provided with the aforementioned sling mounting clamp 100 at its distal end. The arm can be moved to a mounting position for installation. For details on the sling mounting clamp 100, please refer to the previous section and will not be further described here.
[0049] The present application also provides a tunnel davit installation device comprising a chassis and the aforementioned davit installation boom, the davit installation boom being mounted on the chassis. The chassis is movable within the tunnel to change the work location, and the boom mounted thereon can be moved to the installation location for installation.
[0050] In the above embodiments of the present application, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.
[0051] In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "multiple" means at least two, such as two, three, etc., unless otherwise clearly defined. It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprises" and / or "includes" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.
[0052] The specific embodiments described herein are merely examples of the technical solutions of this application. Those skilled in the art may make various modifications or additions to the described specific embodiments or replace them with similar methods without departing from the scope defined by the claims of this application.
Claims
1. A clamp for mounting a suspensory column, characterized in that: The clamping claw for installing the suspensory column comprises: Gripper bracket; A first clamping arm is mounted on the clamping bracket and is rotatable relative to the clamping bracket; the first clamping arm is provided with a first clamping block, and the first clamping block is rotatably mounted on the first clamping arm; a second clamping arm mounted on the clamping bracket and rotatable relative to the clamping bracket; a second clamping block is provided on the second clamping arm, and the second clamping block is rotatably mounted on the second clamping arm; the second clamping block is arranged opposite to the first clamping block; The driving element is used to drive the first clamping arm and the second clamping arm to rotate relative to the clamping bracket, so that the first clamping block and the second clamping block are moved closer to each other or farther away from each other to clamp the hanging column or release the hanging column.
2. The clamp for mounting a suspensory column according to claim 1, wherein: The first clamping arm includes a first sleeve, a first forearm, and a first rear arm; the first sleeve and the clamping bracket are rotatably connected via a hinge shaft; the first forearm is fixed to the first sleeve; the first clamping block is mounted on the first forearm; and the first rear arm is fixed to the first sleeve; The second clamping claw arm includes a second sleeve, a second forearm portion, and a second rear arm portion; the second sleeve and the clamping claw bracket are rotatably connected together via a hinge shaft; the second forearm portion is fixed to the second sleeve; the second clamping block is mounted on the second forearm portion; and the second rear arm portion is fixed to the second sleeve; The first front arm portion and the second front arm portion are arranged opposite to each other, and the first rear arm portion and the second rear arm portion are arranged opposite to each other; The driving element is a telescopic driving element, which is connected between the first rear arm and the second rear arm to drive the first rear arm and the second rear arm to rotate in opposite directions.
3. The clamp for mounting a suspensory column according to claim 2, wherein: A connecting arm is further provided between the first rear arm portion and the second rear arm portion, and the connecting arm is hinged to the first rear arm portion and the second rear arm portion respectively.
4. The clamp for mounting a suspension column according to claim 3, wherein: The connecting arm, the first rear arm portion, and the driving element are hinged at the same location to form a composite hinge.
5. The clamp for mounting a suspensory column according to claim 4, characterized in that: The second rear arm portion includes a first sub-arm portion and a second sub-arm portion; the first sub-arm portion is located on a side of the second sleeve away from the second front arm portion, and the second sub-arm portion is located on a side of the second sleeve close to the second front arm portion; The first rear arm portion is opposite to the first sub-arm portion, the driving element is connected between the first rear arm portion and the first sub-arm portion; the second sub-arm portion is hinged to the connecting arm.
6. The clamp for mounting a suspensory column according to claim 2, wherein: The clamping jaw bracket includes: a first plate-shaped body and a second plate-shaped body arranged opposite to each other, and a column connecting the first plate-shaped body and the second plate-shaped body; the first sleeve and the second sleeve are both located between the first plate-shaped body and the second plate-shaped body.
7. The clamp for mounting a suspension column according to claim 6, wherein: The first front arm portion includes: two opposite arm plates and a connector for connecting the two arm plates; the two arm plates are fixedly connected to the two end positions of the first sleeve respectively, and the first rear arm portion is connected to the position between the two arm plates on the first sleeve.
8. The clamp for mounting a suspensory column according to claim 1, wherein: The first clamping block and the second clamping block are nylon blocks, and are provided with flat clamping surfaces for being fitted together with the side surfaces of the suspension column during clamping.
9. A boom for mounting a sling, characterized in that: The boom mounting arm is provided with a boom mounting clamp according to any one of claims 1 to 8 at its end.
10. A tunnel suspender installation device, characterized in that: The tunnel suspender installation equipment includes a chassis and a suspender installation boom as claimed in claim 9; the suspender installation boom is installed on the chassis.