Shearing device
By adopting the design of driving components and limiting parts in the shearing device, ensuring that the second tool is parallel to the first tool, and using V-shaped tool staggered shear, the end surface deformation problem caused by tool misalignment in the existing device is solved, and the end surface flatness and shear efficiency of pipeline material are improved.
Patent Information
- Application Number
- CN202422446697.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-10
AI Technical Summary
When existing shearing devices cut pipes, they can easily cause tool misalignment and skewness, causing deformation of the end surface of the pipes and difficult to maintain flatness.
Adopting a design including a base, a driving assembly and a shear assembly, the driving assembly drives the second tool to enter or stay away in the height direction of the limit space through the drive member. The limit member presses the second tool against the first tool, ensuring that the second tool is parallel to the first tool, and staggered cutting with the V-shaped blade to prevent the deformation of the part to be processed.
Parallel cutting during the shearing process is achieved, ensuring that the end surface of the pipeline material is flat, improving the shear speed and efficiency, and avoiding end surface deformation.
Smart Images

Figure CN223251748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe and wire material processing, in particular to a shearing device. Background Art
[0002] In the production and processing process, self-extinguishing tubes, glass fiber sleeves, nylon tubes, plastic tubes, rubber tubes or wires are often needed. In the production and processing of pipes and wires, it is usually necessary to cut the pipes and wires into segments of different lengths according to usage requirements. Manually cutting the pipes and wires with scissors can easily cause deformation and unevenness of the end faces.
[0003] When the existing shearing device is shearing, the two cutters are easily misaligned and skewed when they are staggered, resulting in a gap between the two cutters and the two cutters are not parallel, causing the end face of the pipe to deform.
[0004] Therefore, it is urgent to propose a shearing device to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a shearing device, which can ensure that a first tool and a second tool are always in close contact during the shearing process, so that the first tool and the second tool remain parallel, thereby making the sheared end surface of the workpiece to be processed smooth.
[0006] To achieve this purpose, the present invention adopts the following technical solutions:
[0007] A shearing device comprising:
[0008] base;
[0009] A drive assembly, including a drive member;
[0010] The shearing assembly includes a first tool, a second tool and a limit member. The cutting edge of the first tool and the cutting edge of the second tool are facing each other and are staggered. The first tool and the limit member are relatively arranged on the base. A limit space is formed between the first tool and the limit member. The second tool is arranged at the output end of the driving member. The driving member is used to drive the second tool to enter or move away from the limit space along the height direction of the limit space. The limit member is used to press the second tool against the first tool.
[0011] Furthermore, the blade of the first tool and the blade of the second tool are both V-shaped.
[0012] Furthermore, the first blade surface of the V-shaped blade of the first tool facing away from the second tool is inclined from top to bottom in a direction away from the second tool, and the second blade surface of the V-shaped blade of the second tool facing away from the first tool is inclined from bottom to top in a direction away from the first tool.
[0013] Furthermore, the shearing device also includes a first tool holder, which is arranged on the base, and the first tool is detachably connected to the first tool holder.
[0014] Furthermore, the limiting member is connected to the first tool holder at an angle; and / or,
[0015] The limiting member is provided with a groove opposite to the cutting edge of the first tool for accommodating a workpiece to be processed.
[0016] Furthermore, the shearing assembly further includes a second tool holder, which is arranged at the output end of the driving member, and the second cutter is detachably connected to the second tool holder.
[0017] Furthermore, the driving assembly also includes a mounting frame and a guide rod, the mounting frame is arranged on the base, the driving member is arranged on the mounting frame, one end of the guide rod is connected to the second tool holder, and the other end is slidably passed through the mounting frame; or one end of the guide rod is connected to the mounting frame, and the other end is slidably passed through the second tool holder.
[0018] Furthermore, the shearing device also includes a positioning assembly, which includes a positioning piece. The positioning piece is arranged on the base, and the positioning piece is arranged opposite to the shearing assembly along the width direction of the limiting space. One end of the workpiece to be processed can pass through the limiting space and the cutting edge of the first tool and abut against the positioning piece.
[0019] Furthermore, the positioning member is slidably connected to the base along the width direction of the limiting space, and the positioning member can be locked with the base.
[0020] Furthermore, the positioning assembly also includes a sliding member and a fastener, one end of the sliding member is connected to the positioning member, a sliding groove is provided on the sliding member, the sliding groove extends along the width direction of the limiting space, the fastener passes through the sliding groove, and one end of the fastener is connected to the base, and the other end of the fastener is used to press and fix the sliding member on the base.
[0021] Beneficial effects of the utility model:
[0022] The utility model provides a shearing device, comprising a base, a driving assembly and a shearing assembly, the driving assembly comprising a driving member; the shearing assembly comprising a first tool, a second tool and a limiting member, the blade of the first tool and the blade of the second tool facing each other and staggered, the first tool and the limiting member being relatively arranged on the base, a limiting space being formed between the first tool and the limiting member, the second tool being arranged at the output end of the driving member, the driving member being used to drive the second tool to enter or move away from the limiting space along the height direction of the limiting space, the limiting member being used to press the second tool against the first tool, when the driving member drives the second tool to enter the limiting space, the blade of the second tool and the blade of the first tool are staggered to complete the shearing of the workpiece to be processed, the limiting member makes the second tool close to the first tool during the shearing process, thereby ensuring that the second tool and the first tool are parallel, making the shearing smooth, and being able to make the sheared end surface of the workpiece to be processed flat. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the shearing device provided by the utility model;
[0024] Figure 2 This is an exploded view of the shearing device provided by the present utility model;
[0025] Figure 3 It is a structural diagram of the first cutting tool of the utility model;
[0026] Figure 4 It is a structural schematic diagram of the limiting member and the first tool holder of the utility model.
[0027] In the picture:
[0028] 1. Base;
[0029] 2. Drive assembly; 21. Drive member; 22. Mounting frame; 221. Vertical plate; 222. Connecting plate; 23. Guide rod;
[0030] 3. Shearing assembly; 31. First cutting tool; 311. First cutting surface; 32. Second cutting tool; 321. Second cutting surface; 33. Stopper; 331. Groove; 34. First cutting tool holder; 35. Second cutting tool holder;
[0031] 4. Positioning assembly; 41. Positioning member; 42. Sliding member; 421. Slide; 43. Fastener. DETAILED DESCRIPTION
[0032] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0033] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0034] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0035] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0036] like Figures 1 and 2 As shown, this embodiment provides a shearing device, including a base 1, a driving assembly 2 and a shearing assembly 3, the driving assembly 2 includes a driving member 21; the shearing assembly 3 includes a first tool 31, a second tool 32 and a limiting member 33, the blade of the first tool 31 and the blade of the second tool 32 are opposite and staggered, the first tool 31 and the limiting member 33 are relatively arranged on the base 1, a limiting space is formed between the first tool 31 and the limiting member 33, the second tool 32 is arranged at the output end of the driving member 21, and the driving member 21 is used to drive the second tool 31. The tool 32 enters or moves away from the limited space along the height direction of the limited space. The limit member 33 is used to press the second tool 32 against the first tool 31. When the driving member 21 drives the second tool 32 into the limited space, the blade of the second tool 32 and the blade of the first tool 31 are staggered to complete the shearing of the workpiece to be processed. The limit member 33 makes the second tool 32 close to the first tool 31 during the shearing process, thereby ensuring that the second tool 32 and the first tool 31 are parallel, making the shearing smooth, and being able to make the sheared end surface of the workpiece to be processed flat.
[0037] Furthermore, the blade of the first tool 31 and the blade of the second tool 32 are both V-shaped, which can limit the workpiece to be processed and prevent it from sliding left and right, and the two V-shaped blades shear towards each other at the same time, which is equivalent to four blades working at the same time, thereby improving the shearing speed and efficiency. In addition, the two V-shaped blades are facing each other and staggered, which can avoid squeezing the workpiece to be processed, prevent deformation of the workpiece to be processed, and further ensure the flatness of the end face.
[0038] Furthermore, if Figure 1 and Figure 3 As shown, the first blade surface 311 of the V-shaped blade of the first tool 31 is inclined from top to bottom in a direction away from the second tool 32, and the second blade surface 321 of the V-shaped blade of the second tool 32 is inclined from bottom to top in a direction away from the first tool 31, which can improve the sharpness of the blade and further avoid squeezing the workpiece to be processed, which is beneficial to improving the flatness of the end surface and further improving the quality of the product.
[0039] like Figure 1 、 Figure 2 and Figure 4 As shown, in order to facilitate the installation of the first tool 31, the shearing device also includes a first tool holder 34. The first tool holder 34 is arranged on the base 1. The first tool 31 is detachably connected to the first tool holder 34, so that the first tool 31 is easy to disassemble and replace.
[0040] In this embodiment, the limiting member 33 is connected to the first tool holder 34 at an angle. The first tool 31, the first tool holder 34, and the limiting member 33 together form a U-shaped limiting space. The limiting member 33 can be integrally formed with the first tool holder 34, which has a simple structure and is easy to manufacture. Optionally, the limiting member 33 can also be directly mounted on the base 1, which is not limited here.
[0041] Furthermore, the limiting member 33 is provided with a groove 331 opposite to the cutting edge of the first tool 31 for accommodating the workpiece to be processed. One end of the workpiece to be processed is passed through the groove 331, the limiting space and the cutting edge of the first tool 31 in sequence until it abuts against the positioning member 41, and then the driving member 21 is started to drive the second tool 32 into the limiting space, and the second tool 32 and the first tool 31 jointly complete the shearing.
[0042] In some embodiments, the top of the stopper 33 is provided with a chamfer (not shown in the figure) to facilitate the second tool 32 to enter the limiting space smoothly and avoid being stuck by the stopper 33. Similarly, the top of the first tool 31 is provided with a chamfer (not shown in the figure) to facilitate the second tool 32 to enter the limiting space smoothly and avoid being stuck by the first tool 31.
[0043] In order to facilitate the installation of the second tool 32, the shearing assembly 3 also includes a second tool holder 35. The second tool holder 35 is arranged at the output end of the driving member 21. The second tool 32 is detachably connected to the second tool holder 35, so that the second tool 32 is easy to disassemble and replace.
[0044] like Figures 1 and 2 As shown, the driving assembly 2 also includes a mounting frame 22 and a guide rod 23. The mounting frame 22 is arranged on the base 1, and the driving member 21 is arranged on the mounting frame 22. The mounting frame 22 provides support for the driving member 21, and the mounting frame 22 is arranged on the base 1, so that the shearing device is easy to carry as a whole. One end of the guide rod 23 is connected to the second tool holder 35, and the other end is slidably passed through the mounting frame 22, which can provide guidance for the movement of the second tool holder 35 along the height direction of the limited space to avoid its moving path from being offset, and at the same time, it can prevent the second tool holder 35 from rotating, ensuring that the second tool 32 is parallel to the first tool 31.
[0045] Of course, in other embodiments, one end of the guide rod 23 is connected to the mounting bracket 22 , and the other end is slidably inserted into the second tool holder 35 , which can also achieve the above-mentioned effect.
[0046] Specifically, a guide rod 23 is provided on each side of the driving member 21, so that the movement of the second tool holder 35 is more stable. Optionally, the number of the guide rods 23 can also be set to one, three or five, etc., which is not limited here.
[0047] In some embodiments, the mounting frame 22 includes a connected vertical plate 221 and a connecting plate 222. The vertical plate 221 is erected on the base 1, one end of the vertical plate 221 is connected to the base 1, and the other end is connected to the connecting plate 222, so that the connecting plate 222 is located directly above the shearing assembly 3. The driving member 21 is arranged on the connecting plate 222, thereby providing space for the output end of the driving member 21 to move in the height direction of the limited space, and the structure of the vertical plate 221 and the connecting plate 222 is simple, which is convenient for processing and assembly.
[0048] Furthermore, the shearing device also includes a positioning component 4, which includes a positioning member 41. The positioning member 41 is arranged on the base 1, and the positioning member 41 is arranged opposite to the shearing component 3 along the width direction of the limiting space. One end of the workpiece to be processed can pass through the limiting space and the V-shaped blade of the first tool 31 and abut against the positioning member 41. After the workpiece to be processed is abutted against the positioning member 41, shearing is performed, which can ensure that the length of the product obtained each time of shearing is consistent, and the positioning component 4 has a simple structure and low cost.
[0049] In order to facilitate the production of products of different lengths, the positioning member 41 is slidably connected to the base 1 in a direction close to or away from the cutting assembly 3, and the positioning member 41 can be locked with the base 1. The staff can adjust the distance of the positioning member 41 relative to the cutting assembly 3 and fix the positioning member 41 to the base 1, thereby facilitating the cutting of products of corresponding lengths. In some embodiments, a sliding groove extending along the width direction of the limiting space is provided on one of the positioning member 41 and the base 1, and a slider slidably connected to the sliding groove is provided on the other, which can also achieve a slidable connection between the positioning member 41 and the base 1. The locking method of the positioning member 41 and the base 1 includes but is not limited to a snap connection or a threaded connection, etc., which is not limited here.
[0050] Specifically, the positioning assembly 4 also includes a sliding member 42 and a fastener 43. One end of the sliding member 42 is connected to the positioning member 41. The sliding member 42 is provided with a slide groove 421, which extends along the width direction of the limiting space. The fastener 43 passes through the slide groove 421, and one end of the fastener 43 is connected to the base 1. The other end of the fastener 43 is used to press and fix the sliding member 42 on the base 1. When it is necessary to adjust the distance between the positioning member 41 and the shearing assembly 3, the fastener 43 is first loosened, then the sliding member 42 is slid along the width direction of the limiting space, and finally the fastener 43 is tightened to fix the sliding member 42 on the base 1. In this embodiment, the fastener 43 is a butterfly screw, which is convenient for manual tightening operation. Optionally, the fastener 43 can also be a bolt, etc., which is not limited here.
[0051] In this embodiment, there is only one fastener 43, the width direction of the confining space is consistent with the side direction of the base 1, and the sliding member 42 is engaged with the side of the base 1, thereby providing a guide for the sliding of the sliding member 42. Optionally, at least two fasteners 43 can be provided along the width direction of the confining space, or a sliding groove extending along the width direction of the confining space can be provided on one of the positioning member 41 and the base 1, and a slider slidably connected to the sliding groove can be provided on the other, which can also achieve a guiding effect on the sliding member 42. This is not limited here.
[0052] Furthermore, the drive member 21 is a pneumatic cylinder, and a single shearing operation can be conveniently completed by pressing a pneumatic switch. In this embodiment, the drive assembly 2 also includes a foot-operated pneumatic switch, which is connected to the cylinder signal, making it easier for the operator to activate the cylinder, thereby improving production efficiency. The foot-operated pneumatic switch is conventional and will not be described in detail here. In other embodiments, the drive member 21 may be, but is not limited to, a drive motor, etc., and this is not a limitation here.
[0053] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A shearing device, characterized in that: include: Base (1); A drive assembly (2) comprising a drive member (21); A shearing assembly (3) comprises a first tool (31), a second tool (32) and a limiting member (33); the blade of the first tool (31) and the blade of the second tool (32) are facing each other and are staggered; the first tool (31) and the limiting member (33) are relatively arranged on the base (1); a limiting space is formed between the first tool (31) and the limiting member (33); the second tool (32) is arranged at the output end of the driving member (21); the driving member (21) is used to drive the second tool (32) to enter or move away from the limiting space along the height direction of the limiting space; and the limiting member (33) is used to press the second tool (32) against the first tool (31).
2. The shearing device according to claim 1, characterized in that The cutting edge of the first tool (31) and the cutting edge of the second tool (32) are both V-shaped.
3. The shearing device according to claim 2, characterized in that The first blade surface (311) of the first tool (31) is away from the second tool (32) and is inclined from top to bottom in a direction away from the second tool (32); the second blade surface (321) of the second tool (32) is away from the first tool (31) and is inclined from bottom to top in a direction away from the first tool (31).
4. The shearing device according to claim 1, characterized in that The shearing device further comprises a first knife holder (34), wherein the first knife holder (34) is arranged on the base (1), and the first knife (31) is detachably connected to the first knife holder (34).
5. The shearing device according to claim 4, characterized in that The limiting member (33) is connected to the first tool holder (34) at an angle; and / or, The limiting member (33) is provided with a groove (331) opposite to the cutting edge of the first tool (31) for accommodating a workpiece to be processed.
6. The shearing device according to claim 1, characterized in that The shearing assembly (3) further comprises a second knife holder (35), wherein the second knife holder (35) is arranged at the output end of the driving member (21), and the second knife (32) is detachably connected to the second knife holder (35).
7. The shearing device according to claim 6, characterized in that The driving assembly (2) further comprises a mounting frame (22) and a guide rod (23), wherein the mounting frame (22) is arranged on the base (1), the driving member (21) is arranged on the mounting frame (22), one end of the guide rod (23) is connected to the second tool holder (35), and the other end is slidably passed through the mounting frame (22); or one end of the guide rod (23) is connected to the mounting frame (22), and the other end is slidably passed through the second tool holder (35).
8. The shearing device according to any one of claims 1 to 7, characterized in that: The shearing device further comprises a positioning assembly (4), wherein the positioning assembly (4) comprises a positioning member (41), wherein the positioning member (41) is arranged on the base (1), and the positioning member (41) is arranged opposite to the shearing assembly (3) along the width direction of the limiting space, and one end of the workpiece to be processed can pass through the limiting space and the cutting edge of the first tool (31) and abut against the positioning member (41).
9. The shearing device according to claim 8, characterized in that The positioning member (41) is slidably connected to the base (1) along the width direction of the limiting space, and the positioning member (41) can be locked with the base (1).
10. The shearing device according to claim 9, characterized in that The positioning assembly (4) further comprises a sliding member (42) and a fastener (43), one end of the sliding member (42) is connected to the positioning member (41), a sliding groove (421) is provided on the sliding member (42), the sliding groove (421) extends along the width direction of the limiting space, the fastener (43) passes through the sliding groove (421), and one end of the fastener (43) is connected to the base (1), and the other end of the fastener (43) is used to press and fix the sliding member (42) on the base (1).