Novel assembly structure of tunnel mold with cover plate

By simplifying the support structure of tunnel mold cover plates and using supporting rib plates, cover plate shafts, springs and safety locks, the complex assembly problem of existing tunnel mold cover plates is solved, and an efficient and safe assembly process is achieved, cost and labor intensity are reduced, and production efficiency is improved.

CN223251959UActive Publication Date: 2025-08-22C B E GRP
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Patent Information

Application Number
CN202422474812.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-22
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The assembly structure of existing tunnel molds with their own covers is complex, resulting in high material costs, long production cycles, high labor intensity for workers and high safety risks.

Method used

The supporting rib plate, cover plate shaft, spring, safety key hole and cover plate opening and closing bolts are used to simplify the connection structure between the cover plate and the mold, remove the legs, and add seal strips and handrails to improve operational convenience and safety.

Benefits of technology

It reduces assembly difficulty and labor intensity, saves space and costs, improves production efficiency, reduces dependence on lifting equipment, and improves safety and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of tunnel mold manufacturing and production, and provides a novel assembly structure of a tunnel mold with a cover plate, which comprises a mold and the cover plate, and further comprises a support rib plate fixedly connected to an end side plate of the mold; the cover plate shaft is connected with the supporting rib plate and the cover plate; the spring is arranged on the cover plate shaft in a sleeving manner and is mounted between the cover plate and the end side plate of the mold; the cover plate safety lock and the safety lock hole are formed in the supporting rib plate and used for installing the cover plate safety lock; and the cover plate opening and closing bolt is mounted on the end side plate of the mold and is used for controlling the opening and closing of the cover plate. According to the integral design, the assembly process is simplified, the assembly difficulty and the labor intensity are reduced, and the production efficiency is improved. Meanwhile, due to the fact that an original cover plate supporting leg is removed, only a small installation space is needed, and space and cost are effectively saved. In addition, the structure can be assembled by only one person, assistance of hoisting equipment is not needed, and the labor cost is further saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tunnel mould manufacturing and production, in particular to a new type of assembly structure of a tunnel mould with a self-contained cover plate. Background Art

[0002] In the current tunnel construction industry, tunnel molds are critical construction equipment, and their design and manufacturing efficiency are directly related to project progress and costs. Currently, the assembly structure of tunnel molds with integrated covers generally uses a complex assembly with outriggers and torsion springs. While this structure meets construction requirements to a certain extent, it has several drawbacks. First, in terms of material usage, this structure requires a large amount of profiles and steel for support, while the procurement and processing of accessories such as torsion springs also increases costs. This not only increases material costs but also increases resource consumption. Second, in terms of production and processing time, the complex structure requires multiple steps and meticulous processing, resulting in a long production cycle that cannot meet the requirements of rapid construction. This not only affects project progress but also increases time costs. Furthermore, from the perspective of workers, this structure is cumbersome to assemble, requiring the collaboration of multiple people and the use of auxiliary tools such as lifting equipment, increasing labor intensity and safety risks. Therefore, a new assembly structure for tunnel molds with integrated covers is proposed. Utility Model Content

[0003] The purpose of the utility model is to provide a new assembly structure of a tunnel mold with a cover plate, aiming to solve the problems raised in the above background technology.

[0004] The embodiment of the utility model is implemented as follows: a new assembly structure of a tunnel mold with a cover plate, including a mold and a cover plate, and also including:

[0005] Support ribs, the support ribs being fixedly connected to the end side plates of the mold;

[0006] a cover plate shaft, the cover plate shaft connecting the supporting ribs and the cover plate;

[0007] A spring, said spring being sleeved on the cover plate shaft and installed between the cover plate and the end side plates of the mold;

[0008] A cover plate safety lock and a safety lock hole, wherein the safety lock hole is provided on the supporting rib plate and is used for installing the cover plate safety lock;

[0009] The cover plate opening and closing bolts are installed on the end side plates of the mold and are used to control the opening and closing of the cover plate.

[0010] Furthermore, spring force point components are fixedly connected to the support ribs and the cover plate.

[0011] Furthermore, one end of the spring is inserted into the spring force point component on the supporting rib and abuts against it, and the other end of the spring is inserted into the spring force point component on the cover and abuts against it.

[0012] Furthermore, a cover plate sealing strip is provided at the joint between the cover plate and the mold.

[0013] Furthermore, a cover plate handrail is fixedly connected to the cover plate.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The overall design of this new assembly structure for the tunnel mold with its own cover simplifies the assembly process, reduces assembly difficulty and labor intensity, and improves production efficiency. Furthermore, by removing the original cover legs, a smaller installation space is required, effectively saving space and costs. Furthermore, this structure can be assembled by just one person, without the need for lifting equipment, further reducing labor costs. In summary, this new assembly structure for the tunnel mold with its own cover demonstrates significant advantages in terms of cost reduction, energy consumption optimization, improved production efficiency, reduced labor intensity, and simplified assembly processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a traditional mold with a built-in cover structure.

[0017] Figure 2 This is the main view of the new assembly structure of the tunnel mold with its own cover plate.

[0018] Figure 3 This is a side view of the new assembly structure of the tunnel mold with its own cover plate.

[0019] Figure 4 A new assembly structure with built-in cover for tunnel molds Figure 3 Schematic diagram of the enlarged structure of area A in the middle.

[0020] Figure 5 This is a top view of the new assembly structure of the tunnel mold with its own cover plate.

[0021] Figure 6 A new assembly structure with built-in cover for tunnel molds Figure 5 Schematic diagram of the enlarged structure of area B in the middle.

[0022] In the figure: mold 01, cover 02, cover opening and closing bolt 03, spring 04, safety lock hole 05, supporting rib 06, spring force point component 07, cover shaft 08. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0024] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0025] like Figure 2-6 As shown, a new type of assembly structure of a tunnel mold with a cover plate provided by an embodiment of the present invention includes a mold 01 and a cover plate 02, and also includes:

[0026] Support ribs 06 are fixed to the end panels of mold 01 and precisely positioned according to the dimensions provided in the design drawings. The precisely designed position of support ribs 06 ensures assembly accuracy and stability, reduces assembly errors, and improves the reliability of the overall structure.

[0027] The cover plate shaft 08 connects the support rib 06 and the cover plate 02, playing a role of connection and support. The design of the cover plate shaft 08 simplifies the connection structure between the cover plate 02 and the mold 01, making the assembly process simpler and faster.

[0028] Spring 04, said spring 04 is sleeved on the cover shaft 08 and installed between the cover 02 and the end side plate of the mold 01; the function of spring 04 is to provide elastic support for the cover 02, ensuring that the cover 02 can fit tightly against the mold 01 in the closed state to prevent leakage, and at the same time ensure that the cover 02 can be easily opened when needed, reducing the difficulty of operation.

[0029] The cover plate safety lock and safety lock hole 05 are provided on the support rib 06 for installing the cover plate safety lock. This safety mechanism ensures that the cover plate 02 will not be accidentally opened during the operation of the mold 01, thereby protecting the safety of the operator.

[0030] Cover plate opening and closing bolts 03 are installed on the end plate of mold 01 and are used to control the opening and closing of cover plate 02. The design of cover plate opening and closing bolts 03 allows the operator to easily control the opening and closing state of cover plate 02 and adjust the tightness, improving operational flexibility and accuracy.

[0031] In the embodiment of the present utility model, Figure 1 As shown in the figure, the traditional mold comes with a cover plate structure. Due to the existence of its cover plate legs, it requires a larger installation space. Figure 2-6As shown, the new assembly structure of the tunnel mold with its own cover plate removes the original cover plate legs, requiring only a smaller installation space and improving space utilization.

[0032] like Figure 3-6 As shown, as a preferred embodiment of the present invention, the support rib 06 and the cover plate 02 are fixedly connected with a spring force point component 07, one end of the spring 04 is inserted into the spring force point component 07 on the support rib 06 and abuts against it, and the other end of the spring 04 is inserted into the spring force point component 07 on the cover plate 02 and abuts against it.

[0033] like Figure 2 As shown, as a preferred embodiment of the present invention, a cover plate sealing strip is provided at the joint between the cover plate 02 and the mold 01. The design of the cover plate sealing strip enhances the sealing of the joint, effectively prevents leakage, and improves the reliability and safety of the overall structure.

[0034] like Figure 2 As shown, as a preferred embodiment of the present invention, a cover armrest is fixedly connected to the cover 02. The design of the cover armrest provides a convenient gripping point for the operator, reduces the difficulty and labor intensity of operation, and improves work efficiency.

[0035] In this embodiment of the present invention, when installing cover 02, temporarily position it on mold 01 according to the position and dimensions provided in the design drawings. Then, weld support ribs 06, which secure cover 02, to the end panels of mold 01. Then, install cover shaft 08, spring 04, and accessories (cover handrails, cover opening and closing bolts 03, cover safety lock, cover sealing strip, etc.). After assembly is complete, test the ease of opening of cover 02 and make appropriate adjustments based on the situation. Repeat these steps for subsequent assembly.

[0036] The overall design of this assembly structure simplifies the assembly process, reduces assembly difficulty and labor intensity, and improves production efficiency. Furthermore, by removing the original cover legs, a smaller installation space is required, effectively saving space and costs. Furthermore, this structure can be assembled by just one person, without the need for lifting equipment, further reducing labor costs. In summary, this new assembly structure for tunnel molds with built-in cover plates demonstrates significant advantages in terms of cost reduction, energy consumption optimization, improved production efficiency, reduced labor intensity, and simplified assembly processes.

[0037] The working principle of this utility model is:

[0038] This tunnel mold features a new cover assembly structure. When installing cover 02, temporarily position it on mold 01 according to the dimensions provided in the design drawings. Support ribs 06, which secure cover 02, are then welded to the side panels of mold 01. Finally, install cover shaft 08, spring 04, and accessories (cover handrails, cover opening and closing bolts 03, cover safety lock, cover sealing strip, etc.). After assembly, test the ease of opening of cover 02 and make appropriate adjustments. Repeat these steps for subsequent assembly.

[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the scope of protection of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.

Claims

1. A new type of assembly structure of a tunnel mold with a cover plate, comprising a mold and a cover plate, characterized in that: Also includes: Support ribs, the support ribs being fixedly connected to the end side plates of the mold; a cover plate shaft, the cover plate shaft connecting the supporting ribs and the cover plate; A spring, said spring being sleeved on the cover plate shaft and installed between the cover plate and the end side plates of the mold; A cover plate safety lock and a safety lock hole, wherein the safety lock hole is provided on the supporting rib plate and is used for installing the cover plate safety lock; The cover plate opening and closing bolts are installed on the end side plates of the mold and are used to control the opening and closing of the cover plate.

2. The novel assembly structure of the tunnel mold with a cover plate according to claim 1 is characterized in that: The support ribs and the cover plate are both fixedly connected with spring force point components.

3. The novel assembly structure of the tunnel mold with a cover plate according to claim 2 is characterized in that: One end of the spring is inserted into the spring force point component on the supporting rib and abuts against it, and the other end of the spring is inserted into the spring force point component on the cover and abuts against it.

4. The novel assembly structure of the tunnel mold with a cover plate according to claim 1 is characterized in that: A cover plate sealing strip is provided at the joint between the cover plate and the mold.

5. The novel assembly structure of the tunnel mold with a cover plate according to claim 1 is characterized in that: A cover plate handrail is fixedly connected to the cover plate.