Dust removal device for rubber compound production

By introducing dust collecting boxes and dust cleaning components into the dust removal device for mixing glue production, the motor drives the dust cleaning rod to clean up the dust in the inner wall, and combining multi-layer filters and activated carbon plates for filtration, the problem of difficulty in cleaning up the dust adhesion is solved, and efficient dust removal and air purification are achieved.

CN223252089UActive Publication Date: 2025-08-22CHENGDU XINJINNUO POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202422447694.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-22
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

After a long time of use, the dust removal device for the existing mixing glue production will easily adhere to the inner wall of the device and be difficult to clean, affecting the dust removal effect and the normal use of the device.

Method used

A dust removal device for the production of mixed glue was designed, including a dust collecting box, dust cleaning assembly and filter element. The motor drives the shaft to drive the dust cleaning rod to clean up the dust in the inner wall, and filter the air through a multi-layer filter and activated carbon plate to achieve effective dust collection and air purification.

Benefits of technology

It realizes automatic cleaning of dust on the inner wall after a long period of use, improves dust removal efficiency, and ensures the air purification effect and the normal operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber compound production equipment, and discloses a dust removal device for rubber compound production, which comprises a dust collection box, the dust collection box comprises a dust collection box main body, a partition plate is arranged in the dust collection box main body, and the dust collection box main body is divided into an upper cavity and a lower cavity by the partition plate; the rotating shaft penetrates through the top of the dust collection box body and the partition plate and extends into the dust collection box body, the upper portion of the rotating shaft is connected with two cross beams, one ends of the cross beams are fixedly connected with first dust cleaning rods, the first dust cleaning rods are attached to the inner wall of the dust collection box body, the bottom of the rotating shaft is connected with two oblique beams, and one ends of the oblique beams are fixedly connected with second dust cleaning rods; the second dust cleaning rod is attached to the lower conical inner wall of the dust collection box body. Through the arrangement of the motor, the rotating shaft, the first dust cleaning rod and the second dust cleaning rod, dust attached to the inner wall of the dust removal device can be cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber compound production equipment, in particular to a dust removal device for rubber compound production. Background Art

[0002] Currently, the mixing process for rubber compounding generally uses an open operation. After the raw rubber is put into the kneader, white carbon black is added to the kneader in batches for mixing. There is no dust removal device. Therefore, the white carbon black overflowing from the kneader during the mixing process will float into the air, causing inconvenience to the operators' work. At the same time, the scattered white carbon black will harm the health of the workers. However, due to the relatively simple structure of the traditional dust removal device used in rubber compound production, the dust removal device is unable to filter the dust sucked into the pipe during operation. At the same time, after long-term use, a lot of dust will accumulate inside the device, which is difficult to clean, affecting the user's normal use of the dust removal device.

[0003] Patent document No. 2015206555780 discloses a dust removal device for rubber compound production, comprising a kneading machine, a dust hood disposed directly above the kneading machine, the dust hood connected to an oil removal device via an air duct, the oil removal device connected to a dust removal tank via a pipeline, three layers of filter screens disposed from bottom to top within the dust removal tank, an air pump connected to the dust removal tank disposed above the filter screen, a dust collection tank connected to the dust removal tank disposed below the dust removal tank, a vibrator disposed on the periphery of the dust removal tank, and an air blowing mechanism disposed on the top surface of the dust removal tank. The utility model removes oil before dust removal, preventing the long-term accumulation of emulsified oil from clogging the filter screen, making it easier to clean the dust removal device. At the same time, dust particles are separated from gas under the three layers of filter screen, preventing the emission of dust from polluting the environment.

[0004] The above document discloses a dust removal device for rubber compound production that adds an oil removal function to the device, avoids filter clogging, and makes cleaning of the dust removal device easier. However, after long-term dust removal, some dust will adhere to the inner wall of the device, which is very difficult to clean.

[0005] It can be seen from this that the existing dust removal device for rubber compound production does not have the function of cleaning the dust attached to the inner wall of the device. It is necessary to improve the existing deficiencies and provide a function that can easily clean the dust on the inner wall. Utility Model Content

[0006] The purpose of the present utility model is to provide a dust removal device for rubber compound production, so as to at least solve the problems raised in the above background technology to a certain extent.

[0007] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0008] The dust collecting box is a kind of dust collecting box of the present invention, and its both sides are provided with the dust collecting box air supply pipe assembly, the interior of the dust collecting box is provided with a dust cleaning assembly and a filter element, the dust collecting box comprises a dust collecting box body, the interior of the dust collecting box body is provided with a partition plate, the partition plate divides the dust collecting box body into two cavities, an upper cavities and an lower cavities, the dust cleaning assembly comprises a motor, the motor is mounted on the top of the dust collecting box body through a bracket, the output end of the motor is connected to a rotating shaft, the rotating shaft passes through the top of the dust collecting box body and the partition plate and extends to the interior of the dust collecting box body, the upper end of the rotating shaft is fixedly connected to two cross beams, one end of the beam is fixedly connected to a first dust cleaning rod, the first dust cleaning rod is attached to the inner wall of the dust collecting box body, the bottom of the rotating shaft is fixedly connected to two inclined beams, one end of the inclined beam is fixedly connected to a second dust cleaning rod, and the second dust cleaning rod is attached to the conical inner wall of the lower part of the dust collecting box body.

[0009] Furthermore, a plurality of mounting cylinders are provided on the top of the dust box body, a dust discharge port is provided on the bottom of the dust box body, an external thread is provided on the outside of the dust discharge port, and the dust box includes a sealing cover, which is threadedly connected to the dust discharge port.

[0010] Furthermore, a plurality of holes are provided on the surface of the partition plate, and a sealing ring is installed in each hole.

[0011] Furthermore, the air supply pipe assembly includes a dust hood, which is connected to the dust box body through an air inlet pipe. The air supply pipe assembly includes a fan, which is connected to the dust box body through a first exhaust pipe, and the fan is connected to the exhaust port through a second exhaust pipe.

[0012] Furthermore, the filter element includes a filter element body, a first filter screen is arranged inside the bottom of the filter element body, a second filter screen is arranged above the first filter screen, and an activated carbon plate is arranged above the second filter screen.

[0013] Furthermore, a plurality of exhaust holes are evenly arranged around the upper portion of the filter element body, and a cap is installed on the top of the filter element body. The outer diameter of the cap is larger than the outer diameter of the mounting cylinder.

[0014] The utility model has the following beneficial effects:

[0015] (1) The utility model is provided with a motor, a rotating shaft, and a first dust cleaning rod and a second dust cleaning rod, so that when the dust removal device is used for a long time, some dust adheres to the inner wall of the dust box body. At this time, the motor can be turned on to drive the rotating shaft to rotate, and at the same time drive the first dust cleaning rod and the second dust cleaning rod to be installed. Since the first dust cleaning rod and the second dust cleaning rod are in contact with the inner wall of the dust box body, the dust adhered to the inner wall of the dust box body can be swept off and uniformly collected in the lower conical cavity of the dust box body.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the overall internal structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the filter element structure of the utility model;

[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0023] In the figure: 1. Dust box; 101. Dust box body; 102. Dust outlet; 103. Sealing cover; 104. Mounting tube; 105. Partition plate; 106. Sealing ring; 2. Air supply pipe assembly; 201. Dust hood; 202. Air inlet pipe; 203. First exhaust pipe; 204. Fan; 205. Second exhaust pipe; 206. Exhaust outlet; 3. Dust cleaning assembly; 301. Motor; 302. Bracket; 303. Rotating shaft; 304. Crossbeam; 305. First dust cleaning rod; 306. Inclined beam; 307. Second dust cleaning rod; 4. Filter element; 401. Filter element body; 402. Cap; 403. First filter screen; 404. Second filter screen; 405. Activated carbon plate; 406. Exhaust hole. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1 - Figure 4As shown, the utility model is a dust removal device for rubber compound production, comprising a dust box 1, air delivery pipe assemblies 2 are provided on both sides of the dust box 1, a dust cleaning assembly 3 and a filter element 4 are provided inside the dust box 1, the dust box 1 comprises a dust box body 101, a partition plate 105 is provided inside the dust box body 101, the partition plate 105 divides the dust box body 101 into two cavities, an upper and a lower cavity, the dust cleaning assembly 3 comprises a motor 301, the motor 301 is mounted on the top of the dust box body 101 through a bracket 302, and the output end of the motor 301 is connected to a rotary The shaft 303 passes through the top of the dust box body 101 and the partition plate 105 and extends to the interior of the dust box body 101. The upper part of the shaft 303 is fixedly connected to two cross beams 304, and one end of the cross beam 304 is fixedly connected to the first dust cleaning rod 305. The first dust cleaning rod 305 is attached to the inner wall of the dust box body 101. The bottom of the shaft 303 is fixedly connected to two inclined beams 306, and one end of the inclined beam 306 is fixedly connected to the second dust cleaning rod 307. The second dust cleaning rod 307 is attached to the conical inner wall of the lower part of the dust box body 101. The purpose of this arrangement is that after the dust removal device has been used for a long time, a lot of dust accumulates inside, and some dust adheres to the inner wall of the dust box body 101. At this time, the motor 301 can be turned on to make the motor 301 drive the rotating shaft 303 to rotate, and at the same time drive the first dust cleaning rod 305 and the second dust cleaning rod 307 to be installed. Since the first dust cleaning rod 305 and the second dust cleaning rod 307 are in contact with the inner wall of the dust box body 101, the dust attached to the inner wall of the dust box body 101 can be swept off and collected in the lower conical cavity of the dust box body 101.

[0026] The top of the dust box body 101 is provided with several mounting cylinders 104, and the bottom of the dust box body 101 is provided with a dust discharge port 102. The outside of the dust discharge port 102 is provided with an external thread. The dust box 1 includes a sealing cover 103, which is threadedly connected to the dust discharge port 102. The purpose of this arrangement is to prevent internal dust from overflowing.

[0027] The surface of the partition plate 105 is provided with a plurality of holes, and each hole is equipped with a sealing ring 106. The purpose of such arrangement is to be used for the installation of the filter element 4, and the sealing ring can effectively prevent the gas from flowing out from the gap.

[0028] The air supply pipe assembly 2 includes a dust hood 201, which is connected to the dust box body 101 through an air inlet pipe 202. The air supply pipe assembly 2 includes a fan 204, which is connected to the dust box body 101 through a first exhaust pipe 203, and the fan 204 is connected to the exhaust port 206 through a second exhaust pipe 205.

[0029] The filter element 4 includes a filter element body 401. A first filter screen 403 is disposed within the bottom interior of the filter element body 401. A second filter screen 404 is disposed above the first filter screen 403. An activated carbon plate 405 is disposed above the second filter screen 404. The purpose of this arrangement is that the first filter screen 403, the second filter screen 404, and the activated carbon plate 405 are disposed within the filter element. The double-layer filter screens intercept a significant portion of the dust, and the activated carbon plate 405 then filters and absorbs toxic substances in the air, thereby producing clean air. The clean air then flows out of the exhaust hole 406 and along the first and second exhaust pipes 203 and 205, ultimately being discharged from the exhaust port 206 back into the environment.

[0030] A plurality of vent holes 406 are evenly arranged around the upper portion of the filter element body 401, and a cap 402 is mounted on the top of the filter element body 401. The outer diameter of the cap 402 is larger than the outer diameter of the mounting cylinder 104. This arrangement is intended to facilitate the installation of the filter element 4.

[0031] During use, after the device is started, the fan 204 starts to rotate to generate negative pressure, thereby sucking the dust into the dust hood 201, and the dust enters the dust box 1 through the air inlet pipe 202. Large particles of dust will gradually settle into the conical cavity at the bottom of the dust box body 101 under the action of gravity, while small particles of dust float upward under the action of the airflow and enter the filter element 4 with the airflow. The filter element is provided with a first filter screen 403, a second filter screen 404 and an activated carbon plate 405. Most of the dust is intercepted by the double-layer filter screen, and then the toxic substances in the air are absorbed under the filtration of the activated carbon plate 405, thereby obtaining clean air. The clean air then flows out from the exhaust hole 406 and flows along the first exhaust pipe 203 and the second exhaust pipe 205, and is finally discharged from the exhaust port 206 back to the environment.

[0032] After the dust removal device has been used for a long time, a lot of dust accumulates inside, and some dust adheres to the inner wall of the dust box body 101. At this time, the motor 301 can be turned on to make the motor 301 drive the rotating shaft 303 to rotate, and at the same time drive the first dust cleaning rod 305 and the second dust cleaning rod 307 to be installed. Since the first dust cleaning rod 305 and the second dust cleaning rod 307 are in contact with the inner wall of the dust box body 101, the dust attached to the inner wall of the dust box body 101 can be swept off and collected in the lower conical cavity of the dust box body 101.

[0033] When the dust in the device accumulates to a certain amount, the sealing cover 103 at the bottom of the dust box body 101 can be opened to discharge the dust from the dust discharge port 102.

[0034] When the filter element 4 needs to be replaced, the entire filter element 4 only needs to be pulled out from the installation cylinder 104 and a new filter element is installed, thereby realizing rapid replacement of the filter element.

[0035] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A dust removal device for rubber compound production, comprising a dust collecting box (1), air delivery pipe assemblies (2) being provided on both sides of the dust collecting box (1), a dust cleaning assembly (3) and a filter element (4) being provided inside the dust collecting box (1), characterized in that: The dust box (1) comprises a dust box body (101), wherein a partition plate (105) is provided inside the dust box body (101), and the partition plate (105) divides the dust box body (101) into two upper and lower cavities; The dust cleaning assembly (3) comprises a motor (301), the motor (301) being mounted on the top of the dust box body (101) via a bracket (302), the output end of the motor (301) being connected to a rotating shaft (303), the rotating shaft (303) penetrating the top of the dust box body (101) and the partition plate (105) and extending into the interior of the dust box body (101), the upper portion of the rotating shaft (303) being fixedly connected to two crossbeams (304), one end of the crossbeam (304) being fixedly connected to a first dust cleaning rod (305), the first dust cleaning rod (305) being attached to the inner wall of the dust box body (101), the bottom of the rotating shaft (303) being fixedly connected to two oblique beams (306), one end of the oblique beam (306) being fixedly connected to a second dust cleaning rod (307), the second dust cleaning rod (307) being attached to the conical inner wall of the lower portion of the dust box body (101).

2. The dust removal device for rubber mix production according to claim 1, characterized in that: The top of the dust box body (101) is provided with a plurality of mounting cylinders (104), the bottom of the dust box body (101) is provided with a dust discharge port (102), the outside of the dust discharge port (102) is provided with an external thread, and the dust box (1) includes a sealing cover (103), and the sealing cover (103) is threadedly connected to the dust discharge port (102).

3. The dust removal device for rubber mix production according to claim 1, characterized in that: A plurality of holes are provided on the surface of the partition plate (105), and a sealing ring (106) is installed in each hole.

4. The dust removal device for rubber mix production according to claim 1, characterized in that: The air delivery pipe assembly (2) comprises a dust collecting hood (201), and the dust collecting hood (201) is connected to the dust collecting box body (101) via an air inlet pipe (202).

5. A dust removal device for rubber mix production according to claim 4, characterized in that: The air delivery pipe assembly (2) comprises a fan (204), the fan (204) being connected to the dust box body (101) via a first exhaust pipe (203), and the fan (204) being connected to an exhaust port (206) via a second exhaust pipe (205).

6. A dust removal device for rubber mix production according to any one of claims 1 to 5, characterized in that: The filter element (4) comprises a filter element body (401), a first filter screen (403) is provided inside the bottom of the filter element body (401), a second filter screen (404) is provided above the first filter screen (403), and an activated carbon plate (405) is provided above the second filter screen (404).

7. A dust removal device for rubber mix production according to claim 6, characterized in that: A plurality of exhaust holes (406) are evenly arranged around the upper portion of the filter element body (401), and a cap (402) is installed on the top of the filter element body (401). The outer diameter of the cap (402) is larger than the outer diameter of the mounting cylinder (104).