Polycarbonate (PC) glass shaping production device

Abstract

The utility model relates to the technical field of polycarbonate (PC) glass, in particular to a polycarbonate PC glass shaping production device which comprises a machine body, a shaping mold is arranged at the bottom of an inner cavity of the machine body, the shaping mold is connected with the bottom of the inner cavity of the machine body through a mounting assembly, and a heating tank is fixedly connected to the top of the machine body. One side of the top of the heating tank is communicated with a material guide hopper, an inner cavity of the heating tank is provided with a stirring assembly, and the two sides of the heating tank are symmetrically sleeved with heating sheaths. The shaping mold is flexible in structure, so that shaping molds of different specifications can be flexibly replaced according to different processing requirements; the polycarbonate stirring device has the advantages that the polycarbonate stirring device is simple in structure and good in polycarbonate stirring capacity, so that the polycarbonate cannot be heated unevenly, in addition, the heating part is flexible in structure, the heating part can be detached and replaced when damaged, and the influence on the heating effect of the polycarbonate is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of polycarbonate PC glass, in particular to a polycarbonate PC glass shaping production device. Background Art

[0002] Polycarbonate PC glass is a transparent material made of polycarbonate as the main material. Its light transmittance is close to that of glass, which can meet application scenarios with high requirements for transparency. It also has high impact resistance, which makes it stronger and more durable than ordinary glass. Like most thermoplastics, polycarbonate can be made into different shapes and sizes through a variety of processing methods. The production of polycarbonate PC glass requires it to be shaped, so a shaping production device is needed to heat the polycarbonate and then introduce it into the mold for shaping, thereby completing the shaping process of the polycarbonate PC glass.

[0003] Although the traditional shaping production device has the shaping capability, it still has some shortcomings. For example, the structure of its shaping mold is fixed, so it is difficult to flexibly replace shaping molds of different specifications according to different processing requirements, which will make the processing specifications more limited. In addition, its stirring ability for polycarbonate is poor, so it is easy to cause uneven heating of polycarbonate, which will affect the material guidance and subsequent processing quality. In addition, the structure of its heating part is relatively fixed, so when the heating part is damaged, it is difficult to disassemble and replace it, which will seriously affect the heating effect of polycarbonate. Therefore, a polycarbonate PC glass shaping production device is proposed to address the above problems. Utility Model Content

[0004] The purpose of the present invention is to provide a polycarbonate PC glass shaping production device, the structure of the shaping mold of which is flexible, so that shaping molds of different specifications can be flexibly replaced according to different processing requirements, thereby making the processing specifications more extensive, and its stirring ability for polycarbonate is better, so it is not easy to cause uneven heating of polycarbonate, thereby providing protection for material guidance and subsequent processing quality. In addition, the structure of the heating part is relatively flexible, so when the heating part is damaged, it can be disassembled and replaced, thereby avoiding affecting the heating effect of the polycarbonate, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A polycarbonate (PC) glass shaping production device comprises a machine body, a shaping mold is provided at the bottom of the inner cavity of the machine body, and the shaping mold is connected to the bottom of the inner cavity of the machine body via a mounting assembly, a heating tank is fixedly connected to the top of the machine body, a guide hopper is connected to one side of the top of the heating tank, a stirring assembly is provided in the inner cavity of the heating tank, heating jackets are symmetrically provided on both sides of the heating tank, and a resistance heating plate is provided in the inner cavity of the heating jacket, the heating jacket is connected to the heating tank via a connecting assembly, a discharge valve penetrating the top wall of the machine body is connected to the bottom of the heating tank, and cooling assemblies are symmetrically provided on both side walls of the inner cavity of the machine body.

[0007] Preferably, the mounting assembly includes mounting support plates that are symmetrically and fixedly connected to the bottom of both side walls of the shaping mold, and mounting bolts are symmetrically passed through the front and rear ends of the mounting support plates.

[0008] Preferably, a plurality of mounting screw holes are arranged at equal intervals on the bottom wall of the inner cavity of the body, and the mounting screw holes and the mounting bolts are arranged with corresponding positions and matching specifications.

[0009] Preferably, the stirring assembly includes a driving motor fixedly connected to the top center of the heating tank, a transmission shaft fixedly connected to the output end of the driving motor, the bottom end of the transmission shaft extends to the inner cavity of the heating tank and this end is rotatably connected to the center of the inner bottom wall of the heating tank, and a plurality of groups of mixing blades are arranged at equal intervals longitudinally and fixedly connected on the transmission shaft.

[0010] Preferably, the connecting assembly includes connecting blocks that are equidistantly arranged and fixedly connected to the inner wall of the heating jacket, and connecting slots that are equidistantly arranged and opened on the outer wall of the heating tank. The connecting slots and the connecting blocks are equal in number, corresponding in position and have matching specifications.

[0011] Preferably, the connection assembly further comprises a first connection plate fixedly connected to and flush with the outer side of one end portion of the heating jacket and a second connection plate fixedly connected to and flush with the outer side of the other end portion of the heating jacket.

[0012] Preferably, connecting bolts for threaded connection are passed through the centers of the first connecting plate and the second connecting plate.

[0013] Preferably, the cooling assembly includes a refrigerator, an output end of the refrigerator is connected to an air duct, an end of the air duct away from the refrigerator is connected to a cooling air duct, and the cooling air duct is inclined toward the shaping mold.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] In the utility model, the machine body provided can provide good structural stability and support for the whole, the polycarbonate can be shaped by the setting mold, and the installation component provided can provide good connection ability between the shaping mold and the bottom of the machine cavity. Therefore, it can not only provide good connection strength for the shaping mold to ensure its structural stability during shaping processing, but also facilitate the flexible replacement of shaping molds of different specifications according to different processing requirements, thereby making the processing specifications more extensive. The heating tank provided can provide storage space for polycarbonate, the guide hopper provided can guide polycarbonate into the heating tank, and the stirring component provided can stir the polycarbonate, so that it is not easy for the polycarbonate to be heated unevenly, thereby providing protection for the material guide and subsequent processing quality. Barrier, the heating jacket provided can not only provide a certain degree of protection for the heating tank, but also can heat the heating tank through the resistance heating plate in the inner cavity, so that the polycarbonate is heated to a specific temperature range to ensure that it reaches a state suitable for shaping, and the connecting component provided can provide good connection between the two heating jackets, so that not only can the heating jacket be installed to the outside of the heating tank, but also it is easy to disassemble, so when the heating jacket and the resistance heating plate are damaged, they can be disassembled and replaced, thereby avoiding affecting the heating effect of the polycarbonate, and the heated polycarbonate can be introduced into the shaping mold for shaping processing through the discharge valve provided, and the shaping mold and the polycarbonate therein can be quickly cooled through the cooling component provided, so that the polycarbonate can be quickly shaped in the shaping mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the installation component of the utility model Figure 1 ;

[0018] Figure 3 This is a schematic diagram of the structure of the installation component of the utility model Figure 2 ;

[0019] Figure 4 This is a cross-sectional view of the heating tank of the present invention;

[0020] Figure 5 This is a structural diagram of the heating tank and heating jacket of the present invention;

[0021] Figure 6 This is a schematic structural diagram of the heating jacket of the present invention;

[0022] Figure 7 This is a schematic structural diagram of the cooling assembly of the present invention.

[0023] In the figure: 1. Machine body; 2. Molding mold; 3. Mounting assembly; 301. Mounting support plate; 302. Mounting bolt; 303. Mounting screw hole; 4. Heating tank; 5. Guide hopper; 6. Stirring assembly; 601. Drive motor; 602. Transmission shaft; 603. Mixing paddle; 7. Heating jacket; 8. Resistance heating plate; 9. Connecting assembly; 901. Connecting block; 902. Connecting slot; 903. First connecting plate; 904. Second connecting plate; 905. Connecting bolt; 10. Discharge valve; 11. Cooling assembly; 1101. Refrigeration machine; 1102. Air duct; 1103. Cooling hopper. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0026] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.

[0027] See also Figure 1-7 , the utility model provides a technical solution:

[0028] A polycarbonate (PC) glass shaping production device comprises a body 1, a shaping mold 2 is provided at the bottom of the inner cavity of the body 1, and the shaping mold 2 is connected to the bottom of the inner cavity of the body 1 via a mounting assembly 3, a heating tank 4 is fixedly connected to the top of the body 1, a guide hopper 5 is connected to one side of the top of the heating tank 4, a stirring assembly 6 is provided in the inner cavity of the heating tank 4, heating jackets 7 are symmetrically provided on both sides of the heating tank 4, and a resistance heating plate 8 is provided in the inner cavity of the heating jacket 7, the heating jacket 7 is connected to the heating tank 4 via a connecting assembly 9, a discharge valve 10 which passes through the top wall of the body 1 is connected to the bottom of the heating tank 4, and cooling assemblies 11 are symmetrically provided on both side walls of the inner cavity of the body 1.

[0029] The mounting assembly 3 includes mounting support plates 301 that are symmetrically and fixedly connected to the bottom of the two side walls of the shaping mold 2. The front and rear ends of the mounting support plates 301 are symmetrically penetrated with mounting bolts 302. A number of mounting screw holes 303 are arranged at equal intervals on the bottom wall of the inner cavity of the machine body 1. The mounting screw holes 303 and the mounting bolts 302 are arranged in corresponding positions and with matching specifications. The mounting assembly 3 can provide a good connection capability between the shaping mold 2 and the bottom of the inner cavity of the machine body 1. Therefore, it can not only provide a good connection strength for the shaping mold 2 to ensure its structural stability during shaping processing, but also facilitate the flexible replacement of shaping molds of different specifications according to different processing requirements. 2, which will make the processing specifications more extensive; the stirring assembly 6 includes a driving motor 601 fixedly connected to the top center of the heating tank 4, and a transmission shaft 602 is fixedly connected to the output end of the driving motor 601. The bottom end of the transmission shaft 602 extends to the inner cavity of the heating tank 4 and this end is rotatably connected to the center of the inner bottom wall of the heating tank 4. A plurality of groups of mixing blades 603 are arranged at equal intervals in the longitudinal direction and fixedly connected on the transmission shaft 602. The stirring assembly 6 can stir the polycarbonate, so it is not easy for the polycarbonate to be heated unevenly, thereby ensuring the material guide and subsequent processing quality; the connecting assembly 9 includes a plurality of groups of mixing blades 603 arranged at equal intervals and fixedly connected to the driving motor 601. The connecting block 901 placed on the inner wall of the heating jacket 7 and the connecting slots 902 arranged at equal intervals on the outer wall of the heating tank 4, the connecting slots 902 and the connecting block 901 are equal in number, corresponding in position and matched in specifications, the connecting assembly 9 also includes a first connecting plate 903 fixedly connected and flush with the outer side of one end of the heating jacket 7 and a second connecting plate 904 fixedly connected and flush with the outer side of the other end of the heating jacket 7, the centers of the first connecting plate 903 and the second connecting plate 904 are penetrated by connecting bolts 905 for threaded connection, the connecting assembly 9 can provide good connection between the two heating jackets 7, so This not only enables the heating jacket 7 to be installed to the outside of the heating tank 4, but also facilitates disassembly. Therefore, when the heating jacket 7 and the resistance heating plate 8 are damaged, they can be disassembled and replaced, thereby avoiding affecting the heating effect of the polycarbonate; the cooling component 11 includes a refrigerator 1101, and the output end of the refrigerator 1101 is connected to an air duct 1102, and the end of the air duct 1102 away from the refrigerator 1101 is connected to a cooling air duct 1103, and the cooling air duct 1103 is inclined toward the shaping mold 2. The cooling component 11 can quickly cool the shaping mold 2 and the polycarbonate therein, so that the polycarbonate can be quickly shaped in the shaping mold 2.

[0030] Workflow: First, power on all electrical appliances and connect each appliance to an external controller. The body 1 can provide good structural stability and support for the whole. The shaping mold 2 can shape the polycarbonate. The installation component 3 can provide good connection between the shaping mold 2 and the bottom of the inner cavity of the body 1. Therefore, it can not only provide good connection strength for the shaping mold 2 to ensure its structural stability during shaping processing, but also facilitate the flexible replacement of shaping molds 2 of different specifications according to different processing requirements, thereby making the processing specifications more extensive. First, select the shaping mold 2 of appropriate specifications according to the needs, and then place the shaping mold 2 on the body 1. After the bottom of the inner cavity is reached, the mounting support plate 301 is matched with the mounting screw hole 303 at the appropriate position, and finally the mounting bolt 302 is screwed into the mounting screw hole 303. Similarly, when disassembling, the heating tank 4 can provide a storage space for the polycarbonate, and the guide hopper 5 can guide the polycarbonate into the heating tank 4. The driving motor 601 in the stirring assembly 6 can drive the mixing blade 603 thereon to rotate through the transmission shaft 602 to stir the polycarbonate, so it is not easy for the polycarbonate to be heated unevenly, thereby ensuring the quality of the material guide and subsequent processing. The heating jacket 7 can not only provide a certain degree of protection for the heating tank 4, but also can The resistance heating plate 8 in the inner cavity can heat the heating tank 4, so that the polycarbonate is heated to a specific temperature range to ensure that it reaches a state suitable for shaping. The connecting component 9 can provide good connection between the two heating jackets 7, so that the heating jacket 7 can be installed to the outside of the heating tank 4 and is easy to disassemble. Therefore, when the heating jacket 7 and the resistance heating plate 8 are damaged, they can be disassembled and replaced to avoid affecting the heating effect of the polycarbonate. When installing, the heating jackets 7 are first placed on both sides of the heating tank 4 and then close to each other, so that the two heating jackets 7 are set on the outside of the heating tank 4, and the inner side of the heating jacket 7 is The connecting blocks 901 are inserted into the corresponding connecting slots 902 one by one for positioning and clamping. At the same time, the first connecting plate 903 and the second connecting plate 904 correspond to each other. Finally, the connecting bolts 905 are screwed into the first connecting plate 903 and the second connecting plate 904. The same is true when disassembling. The discharge valve 10 can introduce the heated polycarbonate into the shaping mold 2 for shaping processing. The refrigerator 1101 in the cooling component 11 can generate cold air. The cold air passes through the air duct 1102 and is finally discharged through the cooling wind scoop 1103. The cold air can quickly cool the shaping mold 2 and the polycarbonate therein, so that the polycarbonate can be quickly shaped in the shaping mold 2.

[0031] Any matters not described in detail in this specification are prior art known to those skilled in the art. Standard parts used in this utility model are commercially available, and special-shaped parts can be customized according to the description in the specification and the accompanying drawings. The specific connection methods of each part are all conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment are all conventional models in the prior art, and the circuit connections use conventional connection methods in the prior art, which will not be described in detail here.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the scope and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polycarbonate (PC) glass shaping production device, comprising a body (1), characterized in that: The bottom of the inner cavity of the machine body (1) is provided with a shaping mold (2), and the shaping mold (2) and the bottom of the inner cavity of the machine body (1) are connected via a mounting assembly (3); the top of the machine body (1) is fixedly connected with a heating tank (4), and one side of the top of the heating tank (4) is connected with a guide hopper (5); the inner cavity of the heating tank (4) is provided with a stirring assembly (6); heating jackets (7) are symmetrically provided on both sides of the heating tank (4), and the inner cavity of the heating jacket (7) is provided with a resistance heating plate (8); the heating jacket (7) and the heating tank (4) are connected via a connecting assembly (9); the bottom of the heating tank (4) is connected with a discharge valve (10) that passes through the top wall of the machine body (1); and cooling assemblies (11) are symmetrically provided on both side walls of the inner cavity of the machine body (1).

2. A polycarbonate (PC) glass shaping production device according to claim 1, characterized in that: The mounting assembly (3) comprises mounting support plates (301) symmetrically and fixedly connected to the bottoms of both side walls of the shaping mold (2), and mounting bolts (302) symmetrically penetrate the front and rear ends of the mounting support plates (301).

3. The polycarbonate (PC) glass shaping production device according to claim 2, characterized in that: A plurality of mounting screw holes (303) are arranged at equal intervals on the bottom wall of the inner cavity of the body (1), and the mounting screw holes (303) and the mounting bolts (302) are arranged in corresponding positions and with matching specifications.

4. The polycarbonate (PC) glass shaping production device according to claim 1, characterized in that: The stirring assembly (6) includes a driving motor (601) fixedly connected to the center of the top of the heating tank (4), a transmission shaft (602) fixedly connected to the output end of the driving motor (601), the bottom end of the transmission shaft (602) extending to the inner cavity of the heating tank (4) and rotatably connected to the center of the inner bottom wall of the heating tank (4), and a plurality of groups of mixing blades (603) arranged at equal intervals in the longitudinal direction and fixedly connected to the transmission shaft (602).

5. The polycarbonate (PC) glass shaping production device according to claim 1, characterized in that: The connecting assembly (9) comprises connecting blocks (901) arranged at equal intervals and fixedly connected to the inner wall of the heating jacket (7), and connecting slots (902) arranged at equal intervals and opened on the outer wall of the heating tank (4). The connecting slots (902) and the connecting blocks (901) are equal in number, corresponding in position, and have matching specifications.

6. The polycarbonate (PC) glass shaping production device according to claim 5, characterized in that: The connection assembly (9) further comprises a first connection plate (903) fixedly connected to and flush with the outer side of one end of the heating jacket (7) and a second connection plate (904) fixedly connected to and flush with the outer side of the other end of the heating jacket (7).

7. The polycarbonate (PC) glass shaping production device according to claim 6, characterized in that: Connecting bolts (905) for threaded connection are passed through the centers of the first connecting plate (903) and the second connecting plate (904).

8. The polycarbonate (PC) glass shaping production device according to claim 1, characterized in that: The cooling assembly (11) comprises a refrigerator (1101), an output end of the refrigerator (1101) is connected to an air duct (1102), an end of the air duct (1102) away from the refrigerator (1101) is connected to a cooling air duct (1103), and the cooling air duct (1103) is arranged to be inclined toward the shaping mold (2).

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