Extruder die head for cable material production

By designing the replacement mechanism for the die head of the cable material production extruder, convenient replacement of die head nozzles is achieved, and the problem of high efficiency and low efficiency of die head replacement in the prior art is solved, reducing the production cost of cable sheath and improving production efficiency.

CN223252300UActive Publication Date: 2025-08-22汇通塑缆有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422588149.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-22
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

Existing cable material production equipment is costly and inefficient when replacing die heads of different models, and cannot meet the production needs of multiple models of cable sheaths.

Method used

A die head of a cable material production extruder is designed, including a die head body, a die head nozzle and a replacement mechanism. The convenient replacement of the die head nozzle is achieved through structures such as limit gear ring, positioning insert plate, and positioning components to avoid the overall replacement of the die head body.

Benefits of technology

It realizes rapid replacement of die nozzles, reduces production costs and improves production efficiency, and adapts to the production needs of different models of cable sheaths.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223252300U_ABST
    Figure CN223252300U_ABST
Patent Text Reader

Abstract

The utility model discloses an extruder die head for cable material production, which relates to the technical field of cable material production equipment, and comprises a die head main body, a die head nozzle is arranged on the upper surface of the die head main body, a butt joint insertion ring is integrally formed at the bottom end of the die head nozzle, and the butt joint insertion ring penetrates into the die head main body. The butt joint inserting ring is connected with the die head body in an up-down sliding mode, and the die head body is provided with a replacement mechanism used for conveniently replacing the die head nozzle. According to the utility model, the die head nozzle can be quickly replaced through the replacement mechanism, and die head nozzles of different models can be mounted at the end part of the die head main body according to actual use requirements, so that the die head main body does not need to be replaced when cable sheaths of different models are produced; therefore, the production cost of the cable sheath can be further reduced, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cable material production equipment, in particular to a die head of an extruder for producing cable material. Background Art

[0002] Cable material is a key material in the manufacture of wire and cable sheaths. It is the plastic used for the insulation and sheathing of wire and cable sheaths. It includes various types such as rubber, plastic, nylon, etc., and is designed to protect the wire and cable sheaths from the influence of the external environment while ensuring the stability and safety of current or signal transmission.

[0003] Cable sheath is a cable product that is made by melting cable material, shaping it under high temperature and high pressure through an extruder die, then cooling and solidifying it, and finally cutting it to meet the requirements. Cable sheath has various models according to actual usage needs. Therefore, when producing cable sheaths of different models, the die head needs to be replaced as a whole. In order to further reduce the production cost of cable sheath and improve production efficiency, based on this, a cable material production extruder die head is now provided, which can eliminate the disadvantages of existing devices. Utility Model Content

[0004] The purpose of the utility model is to provide a die head for an extruder for producing cable materials, so as to solve the problems in the background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A cable material production extruder die, comprising a die body, a die nozzle provided on the upper surface of the die body, a docking ring integrally formed at the bottom end of the die nozzle, the docking ring extending through the interior of the die body, the docking ring being slidably connected to the die body up and down, and a replacement mechanism for conveniently replacing the die nozzle provided on the die body;

[0007] The replacement mechanism includes:

[0008] A limit stop ring is integrally formed on the outer wall of the butt plug ring, the limit stop ring contacts the upper surface of the die head body, and a plurality of positioning plug plates are integrally formed at equal intervals in the circumferential direction on the bottom end of the butt plug ring.

[0009] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0010] In an optional solution: the replacement mechanism further includes:

[0011] A positioning assembly is provided on the die body, and the positioning assembly is used for automatically engaging and positioning the butt-joint ring;

[0012] The positioning component includes:

[0013] A plurality of positioning plugs are circumferentially and equidistantly arranged on the outside of the butt plug ring, wherein the plurality of positioning plugs are all located inside the die body and pass through the die body to the inside of the butt plug ring;

[0014] The positioning plug is provided with a first limiting component, and the first limiting component is used to limit the sliding position of the positioning plug.

[0015] In an optional solution, the first limiting component includes:

[0016] A limit baffle is fixedly connected to the end of the positioning block away from the docking ring, and the end of the limit baffle away from the positioning block is fixedly connected to the limit push rod, and the positioning block, the limit baffle and the limit push rod are all slidably connected to the die head body;

[0017] The limit push rod is provided with a reset component, and the reset component is used to push the limit baffle to slide and reset.

[0018] In an optional solution, the reset component is a spring sleeved on the outer wall of the limit push rod, one end of the spring contacts the outer wall of the limit baffle, and the other end of the spring contacts the inner wall of the die body;

[0019] An extrusion assembly is provided at one end of the limiting push rod away from the limiting baffle, and the extrusion assembly is used to extrude and fix the limiting push rod.

[0020] In an optional solution, the extrusion assembly includes:

[0021] A limit push block is fixedly connected to the end of the limit push rod away from the limit baffle, a positioning pressure block is provided above the limit push block, the positioning pressure block is slidably connected to the die body up and down, and the limit push block is slidably connected to the positioning pressure block and the die body;

[0022] The positioning pressing block is provided with a second limiting assembly, and the second limiting assembly is used to limit the lifting and lowering of the positioning pressing block.

[0023] In an optional solution, the second limiting component includes:

[0024] Two limit sliders are symmetrically fixedly connected to the outer wall of the positioning block, and both limit sliders extend into the interior of the die body. A linear slide groove for the limit sliders to slide is provided at the junction of the die body and the limit sliders;

[0025] A locking assembly is provided above the die body, and the locking assembly is used to squeeze and lock the positioning pressing block.

[0026] In an optional solution, the locking assembly is a rotating pressure ring provided on the upper surface of the die body, the rotating pressure ring is sleeved on the outer wall of the die nozzle and the limit ring, and the rotating pressure ring is threadedly connected to the die nozzle;

[0027] The positioning pressing block is provided with a rolling assembly, and the rolling assembly is used to reduce the friction between the positioning pressing block and the rotating pressing ring.

[0028] In an optional solution, the rolling component is a ball disposed on the top of the positioning pressure block, the ball is slidably connected to the positioning pressure block, and the ball is in contact with the lower surface of the rotating pressure ring.

[0029] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0030] The utility model can quickly replace the die nozzle through the replacement mechanism. According to actual use requirements, different types of die nozzles can be installed at the end of the die body, which is beneficial for producing different types of cable sheaths without replacing the die body, thereby further reducing the production cost of the cable sheath and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural diagram of the present utility model.

[0032] Figure 2 This is a schematic diagram of the connection structure between the rotary pressure ring and the limit stop ring of the utility model.

[0033] Figure 3 This is a schematic diagram of the internal structure of the die head body of the present utility model.

[0034] Figure 4 This is a schematic diagram of the positioning plugboard structure of the present utility model.

[0035] Figure 5 For the utility model Figure 3 Schematic diagram of the local enlarged structure at point A in the figure.

[0036] Notes on the accompanying drawings: 1. Die body; 201. Linear slide; 202. Rotating pressure ring; 203. Limiting ring; 204. Positioning plug; 205. Limiting baffle; 206. Limiting push rod; 207. Limiting push block; 208. Positioning pressure block; 209. Limiting slider; 2010. Ball; 2011. Spring; 2012. Positioning plug; 3. Die nozzle; 4. Docking ring. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0038] In one embodiment, Figure 1-Figure 5 As shown, a cable material production extruder die includes a die body 1, a die nozzle 3 is provided on the upper surface of the die body 1, a docking ring 4 is integrally formed at the bottom end of the die nozzle 3, the docking ring 4 passes through the interior of the die body 1, and the docking ring 4 is connected to the die body 1 for sliding up and down. The die body 1 is provided with a replacement mechanism for conveniently replacing the die nozzle 3;

[0039] The replacement mechanism includes: a limit stop ring 203 integrally formed on the outer wall of the docking insert ring 4, the limit stop ring 203 contacts the upper surface of the die body 1, and a plurality of positioning plug plates 2012 are integrally formed at the bottom end of the docking insert ring 4 at equal intervals in the circumferential direction. The outer walls of the bottom ends of the plurality of positioning plug plates 2012 are semicircular in vertical section. A docking slot that matches the outer wall of the positioning plug plate 2012 is provided at the junction of the die body 1 and the positioning plug plate 2012. The semicircular outer wall allows the docking insert ring 4 to be accurately inserted into the interior of the docking slot through the plurality of positioning plug plates 2012.

[0040] In this embodiment, when in use, the extruder can extrude the cable sheath through the die body 1 and the die nozzle 3. When the model of the die nozzle 3 needs to be replaced, the limit lock of the docking ring 4 can be released through the replacement mechanism. At the same time, the positioning plate 2012 is used to limit the die nozzle 3 under the obstruction of the inner wall of the die body 1, thereby preventing the die nozzle 3 from rotating during the unlocking process.

[0041] After that, the die nozzle 3 is pulled to move. At this time, the docking ring 4 slides along the inner wall of the die body 1 under the drive of the die nozzle 3, and through the mutual cooperation with the replacement mechanism, the die nozzle 3 can be conveniently disassembled. After that, the above operation is reversed to conveniently install and fix the new type of die nozzle 3. In this way, different types of die nozzles 3 can be replaced according to actual use needs, which is beneficial for producing different types of cable sheaths without having to replace the die body 1, thereby further reducing the production cost of the cable sheath and improving production efficiency.

[0042] In one embodiment, Figure 2-Figure 5 As shown, the replacement mechanism further includes: a positioning assembly provided on the die body 1, the positioning assembly being used for automatically engaging and positioning the butt-joint ring 4;

[0043] The positioning assembly includes: a plurality of positioning plugs 204 equidistantly arranged on the outside of the butt plug ring 4 in the circumferential direction, the plurality of positioning plugs 204 are all located inside the die body 1, and the plurality of positioning plugs 204 pass through the die body 1 to the inside of the butt plug ring 4;

[0044] The positioning block 204 is provided with a first limiting component, which is used to limit the sliding movement of the positioning block 204;

[0045] The first limiting assembly includes: a limiting baffle 205 fixedly connected to the end of the positioning plug 204 away from the docking plug ring 4, and a limiting push rod 206 fixedly connected to the end of the limiting baffle 205 away from the positioning plug 204. The positioning plug 204, the limiting baffle 205, and the limiting push rod 206 are all slidably connected to the die head body 1. The outer wall of the end of the positioning plug 204 away from the limiting baffle 205 is hemispherical, and a positioning groove that matches the outer wall of the positioning plug 204 is opened at the connection position between the docking plug ring 4 and the positioning plug 204;

[0046] The limit push rod 206 is provided with a reset component, which is used to push the limit baffle 205 to slide and reset;

[0047] The reset component is a spring 2011 sleeved on the outer wall of the limit push rod 206, one end of the spring 2011 contacts the outer wall of the limit baffle 205, and the other end of the spring 2011 contacts the inner wall of the die body 1;

[0048] An extrusion assembly is provided at one end of the limiting push rod 206 away from the limiting baffle 205, and the extrusion assembly is used to squeeze and fix the limiting push rod 206. Through the hemispherical outer wall, the positioning plug 204 can be accurately inserted into the interior of the positioning slot through the limiting baffle 205 under the rebound push of the spring 2011, so that the docking ring 4 can be automatically engaged and positioned.

[0049] In one embodiment, Figure 2-Figure 5 As shown, the extrusion assembly includes: a limiting push block 207 fixedly connected to the end of the limiting push rod 206 away from the limiting baffle 205, a positioning pressure block 208 is provided above the limiting push block 207, the positioning pressure block 208 is connected to the die body 1 for sliding up and down, the outer wall of the bottom end of the positioning pressure block 208 is inclined, the upper surface of the limiting push block 207 and the inclined outer wall of the positioning pressure block 208 are in contact with each other, the limiting push block 207 is slidably connected to the positioning pressure block 208 and the die body 1, and the inclined outer wall allows the limiting push block 207 to slide along the inner wall of the die body 1, and the positioning pressure block 208 can be pushed to move by extrusion;

[0050] A second limiting assembly is provided on the positioning pressing block 208, and the second limiting assembly is used to limit the lifting and lowering of the positioning pressing block 208;

[0051] In one embodiment, Figure 2-Figure 5As shown, the second limiting assembly includes: two limiting sliders 209 symmetrically fixedly connected to the outer wall of the positioning pressure block 208, both of which penetrate into the interior of the die body 1, and a linear slide 201 for the limiting slider 209 to slide is provided at the junction of the die body 1 and the limiting slider 209. Through the mutual cooperation between the limiting slider 209 and the linear slide 201, the positioning pressure block 208 can slide within the interior of the die body 1.

[0052] A locking assembly is provided above the die body 1, and is used to squeeze and lock the positioning block 208;

[0053] In one embodiment, Figure 1-Figure 5 As shown, the locking assembly is a rotating pressure ring 202 provided on the upper surface of the die body 1, the rotating pressure ring 202 is sleeved on the outer wall of the die nozzle 3 and the limit retaining ring 203, the rotating pressure ring 202 is threadedly connected to the die nozzle 3, and the outer wall of the limit retaining ring 203 is truncated cone-shaped, and the rotating pressure ring 202 can quickly slide and sleeve the outer wall of the limit retaining ring 203 through the truncated cone-shaped outer wall;

[0054] The positioning pressing block 208 is provided with a rolling assembly, which is used to reduce the friction between the positioning pressing block 208 and the rotating pressing ring 202;

[0055] In one embodiment, Figure 3-Figure 5 As shown, the rolling component is a ball 2010 arranged on the top of the positioning pressing block 208 , the ball 2010 is slidably connected to the positioning pressing block 208 , and the ball 2010 contacts the lower surface of the rotating pressure ring 202 .

[0056] The above embodiment discloses a cable material production extruder die, wherein, when in use, the extruder can extrude the cable sheath through the die body 1 and the die nozzle 3. When the model of the die nozzle 3 needs to be replaced, the rotating pressure ring 202 is rotated to rise along the outer wall of the die nozzle 3, and the rotating pressure ring 202 is separated from the outer walls of the limit ring 203 and the ball 2010, thereby releasing the limit lock of the docking plug ring 4. During this process, the docking plug ring 4 limits the die nozzle 3 under the obstruction of the inner wall of the die body 1 by the positioning plug plate 2012, thereby preventing the die nozzle 3 from rotating synchronously with the rotation of the rotating pressure ring 202.

[0057] Then, the rotating pressure ring 202 is pulled to drive the die nozzle 3 to rise synchronously. At this time, the docking ring 4, driven by the die nozzle 3, drives the positioning plug plate 2012 to separate from the inner wall of the die body 1. At the same time, the positioning plug block 204 is squeezed by the docking ring 4 and pushes the limiting push rod 206 to slide along the inner wall of the die body 1 through the limiting baffle 205. At this time, the limiting baffle 205 is retracted by moving the extrusion spring 2011. At the same time, the limiting push block 207 is pushed by the limiting push rod 206 to squeeze the inclined outer wall of the positioning pressure block 208. At this time, the positioning pressure block 208 slides along the inner wall of the die body 1 under the squeezing and pushing of the limiting push block 207. At the same time, the limiting slider 209 slides along the inner wall of the linear slide groove 201 under the drive of the positioning pressure block 208, so that the die nozzle 3 can be easily disassembled;

[0058] When the docking ring 4 is separated from the outer wall of the positioning block 204 by movement, the spring 2011 pushes the limit baffle 205 by rebounding to make the positioning block 204 slide and reset. Then the above operation is reversed, and the new model of die nozzle 3 can be conveniently installed and fixed. In this way, different models of die nozzles 3 can be replaced according to actual usage requirements, which is beneficial when producing different models of cable sheaths without replacing the die body 1, thereby further reducing the production cost of the cable sheath and improving production efficiency.

[0059] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. A cable material production extruder die, comprising a die body (1), wherein the upper surface of the die body (1) is provided with a die nozzle (3), and the bottom end of the die nozzle (3) is integrally formed with a docking ring (4), wherein the docking ring (4) penetrates the interior of the die body (1), and the docking ring (4) is connected to the die body (1) in an upward and downward sliding manner, characterized in that: The die body (1) is provided with a replacement mechanism for conveniently replacing the die nozzle (3); The replacement mechanism comprises: a limit stop ring (203) integrally formed on the outer wall of the docking insert ring (4), the limit stop ring (203) being in contact with the upper surface of the die head body (1), and a plurality of positioning insert plates (2012) integrally formed at equidistant intervals in the circumferential direction at the bottom end of the docking insert ring (4).

2. A cable material production extruder die head according to claim 1, characterized in that, The replacement mechanism further comprises: a positioning component provided on the die head body (1), the positioning component being used for automatically engaging and positioning the butt-jointed ring (4); The positioning assembly comprises: a plurality of positioning plugs (204) equidistantly arranged on the outside of the butt plug ring (4) in the circumferential direction, the plurality of positioning plugs (204) are all located inside the die body (1), and the plurality of positioning plugs (204) pass through the die body (1) to the inside of the butt plug ring (4); A first limiting component is provided on the positioning plug block (204), and the first limiting component is used to limit the sliding movement of the positioning plug block (204).

3. A cable material production extruder die head according to claim 2, characterized in that, The first limiting assembly comprises: a limiting baffle (205) fixedly connected to the end of the positioning plug (204) away from the docking plug ring (4); the end of the limiting baffle (205) away from the positioning plug (204) is fixedly connected to a limiting push rod (206); the positioning plug (204), the limiting baffle (205) and the limiting push rod (206) are all slidably connected to the die body (1); The limiting push rod (206) is provided with a reset component, and the reset component is used to push the limiting baffle (205) to slide and reset.

4. A cable material production extruder die head according to claim 3, characterized in that, The reset component is a spring (2011) sleeved on the outer wall of the limiting push rod (206), one end of the spring (2011) contacts the outer wall of the limiting baffle (205), and the other end of the spring (2011) contacts the inner wall of the die body (1); An extrusion assembly is provided at one end of the limiting push rod (206) away from the limiting baffle (205), and the extrusion assembly is used to extrude and fix the limiting push rod (206).

5. A cable material production extruder die head according to claim 4, characterized in that, The extrusion assembly includes: a limiting push block (207) fixedly connected to the end of the limiting push rod (206) away from the limiting baffle (205); a positioning pressing block (208) is provided above the limiting push block (207); the positioning pressing block (208) is connected to the die body (1) in an up-and-down sliding manner; the limiting push block (207) is connected to the positioning pressing block (208) and the die body (1) in a sliding manner; A second limiting assembly is provided on the positioning pressing block (208), and the second limiting assembly is used to limit the lifting and lowering of the positioning pressing block (208).

6. A cable material production extruder die head according to claim 5, characterized in that: The second limiting assembly comprises: two limiting sliders (209) symmetrically fixedly connected to the outer wall of the positioning pressure block (208), the two limiting sliders (209) both penetrate into the interior of the die body (1), and a linear slide groove (201) for the limiting slider (209) to slide is provided at the junction of the die body (1) and the limiting slider (209); A locking assembly is provided above the die head body (1), and the locking assembly is used to squeeze and lock the positioning pressing block (208).

7. A cable material production extruder die head according to claim 6, characterized in that: The locking assembly is a rotating pressure ring (202) provided on the upper surface of the die body (1), the rotating pressure ring (202) being sleeved on the outer wall of the die nozzle (3) and the limit ring (203), and the rotating pressure ring (202) being threadedly connected to the die nozzle (3); A rolling assembly is provided on the positioning pressing block (208), and the rolling assembly is used to reduce the friction between the positioning pressing block (208) and the rotating pressing ring (202).

8. A cable material production extruder die head according to claim 7, characterized in that: The rolling assembly is a ball (2010) arranged on the top of the positioning pressure block (208), the ball (2010) is slidably connected to the positioning pressure block (208), and the ball (2010) is in contact with the lower surface of the rotating pressure ring (202).