Double-support die
By setting a transition groove of arc-shaped grooves between the side walls of the die cavity of the die core, the material flow path is optimized, and the cracking problem caused by uneven material in cable production is solved, and the quality and consistency of the cable is improved.
Patent Information
- Application Number
- CN202422899387.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In the production of existing double-support molds, the uneven flow of materials on the surface of the mold core leads to the problem that the cable surface is prone to cracking.
A transition groove of arc-shaped grooves is arranged between the side walls of the die cavity of the die core to optimize the material flow path and ensure the uniformity of material flow rate and pressure.
By optimizing the material flow path, reducing turbulence, improving the quality and consistency of the cable, and avoiding cracking problems caused by uneven material on the cable surface.
Smart Images

Figure CN223252303U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cable manufacturing, and in particular to a double-branch mold. Background Art
[0002] Cables are widely used in modern industry. They are mainly used in power transmission, communication, control systems and other fields. The quality and performance of cables directly affect the normal operation of equipment and the stability of the system. In the cable production process, the use of molds is a key link to ensure the dimensional accuracy and molding quality of cables. Especially in the production of double-branch cables, double-branch molds are widely used because they can process multiple cables arranged in parallel.
[0003] In the prior art Figure 1 and Figure 2 The molding channel at the front end of the mold core 2 lacks a part to guide the material. The design of the double-branch mold usually focuses on controlling the flow path of the material to ensure uniform glue discharge. However, since unstable flow areas may be generated on the surface of the mold core, especially near the mold core nozzle, this often leads to uneven material flow rate, thereby affecting the quality of the final product. Some traditional molds do not have special structures designed to optimize the material flow in this part, resulting in defects such as corrugations and unevenness on the product surface, causing the produced double-branch cables to crack easily. When used separately, the cable sheath is easily torn or the residual material on both sides is uneven.
[0004] Therefore, we need a double-branch mold to solve the problem that the surface material of the produced cable is uneven and easy to crack, so that the surface material of the produced cable can be uniform and not easy to crack. Utility Model Content
[0005] The purpose of this application is to solve the problem that the surface material of the produced cable is uneven and easy to crack. In order to solve the above problem, this application provides a double-branch mold, which can make the surface material of the produced cable uniform and not easy to crack.
[0006] To achieve the above-mentioned purpose, the embodiment of the present application adopts the following technical solutions: a mold body; a mold core, the mold core and the mold body are used in conjunction with each other, and the mold core also includes: a mold cavity, the mold cavity is arranged at the front end of the mold core, and there are at least two mold cavities, and the two mold cavities are arranged parallel to each other. Each mold cavity is provided with an independent molding channel, and the front end of the mold cavity extends out of the front end of the mold core; a transition groove, the transition groove is opened between the front end of the mold core and the inner surfaces of the two mold cavities, and the shape of the transition groove is a smooth arc-shaped surface. The arc top of the transition groove is flush with the edge of the mold cavity, and the two ends of the transition groove are smoothly connected to the outer side of the mold core respectively, and the center line of the transition groove is arranged parallel to the center line of the mold core.
[0007] In the above technical solution, the embodiment of the present application optimizes the flow path of the material by setting a transition groove with an arc-shaped groove between the side walls of the mold cavity of the mold core, so that the material can flow through the mold core surface more smoothly, reduce turbulence, ensure the uniformity of the flow rate and pressure of the material, thereby improving the quality and consistency of the dual-to-cable, and solving the problem of uneven surface material of the produced cable causing easy cracking, so that the surface material of the produced cable can be uniform and not easy to crack.
[0008] Further, according to an embodiment of the present application, the width of the transition groove is set to 2 to 6 mm.
[0009] Further, according to an embodiment of the present application, the transition groove runs through the entire front end of the mold core along the axial direction of the mold core.
[0010] Further, according to an embodiment of the present application, the depth of the transition groove is set to 1 to 3 mm.
[0011] Further, according to an embodiment of the present application, the transition groove is recessed inward from the surface of the front end of the mold core.
[0012] Furthermore, according to an embodiment of the present application, the front end of the mold cavity extends 1 to 2 centimeters beyond the front end of the mold core.
[0013] Furthermore, according to an embodiment of the present application, the mold core is configured as a cone as a whole, gradually narrowing from the rear end of the mold core to the front end of the mold core.
[0014] Furthermore, according to an embodiment of the present application, the molding channel in the mold cavity is set to be cylindrical, and the diameters of the molding channels of the two mold cavities are set to be the same.
[0015] Furthermore, according to an embodiment of the present application, a threaded section is provided at the tail end of the mold core for connection with the outside.
[0016] Furthermore, according to an embodiment of the present application, block plane portions are provided on both sides of the mold core, and the transition groove is transitionally connected to the plane portion.
[0017] Compared with the prior art, the present application has the following beneficial effects: the present application optimizes the flow path of the material by setting a transition groove with an arc-shaped groove between the side walls of the mold cavity of the mold core, so that the material can flow through the mold core surface more smoothly, reduce turbulence, and ensure the uniformity of the flow rate and pressure of the material, thereby improving the quality and consistency of the dual-to-cable, and solving the problem of uneven surface material of the produced cable causing easy cracking, so that the surface material of the produced cable can be uniform and not easy to crack. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present application is further described below with reference to the accompanying drawings and examples.
[0019] Figure 1 It is the existing double-support mold axonometric Figure 1 .
[0020] Figure 2 It is the existing double-support mold axonometric Figure 2 .
[0021] Figure 3 This is a double-support mold axonometric Figure 1 .
[0022] Figure 4 This is a double-support mold axonometric Figure 2 .
[0023] Figure 5 yes Figure 4 A partial enlarged view of .
[0024] Figure 6 This is a front view of a double-branch mold of the present utility model.
[0025] Figure 7 It is a left view of a double-branch mold of the present utility model.
[0026] Figure 8 It is a top view of a double-branch mold of the present utility model.
[0027] In the attached figure
[0028] 1. Mold body 2, mold core 21, mold cavity
[0029] 22. Transition groove 23. Plane part DETAILED DESCRIPTION
[0030] In order to clearly and completely describe the purpose and technical solution of the present invention and make its advantages more clearly understood, the following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention and are not intended to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] In the description of the present invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," "horizontal," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "one," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0033] For the purposes of simplicity and illustration, the principles of the embodiments are described primarily with reference to examples. In the following description, many specific details are provided to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that the embodiments may not be limited to these specific details in practice. In some instances, well-known methods and apparatus are not described in detail to avoid unnecessarily obscuring the embodiments. In addition, all embodiments may be used in combination with each other.
[0034] Example 1: Figure 3-8 As shown, a double-branch mold includes:
[0035] The mold core 2 is used in conjunction with the mold body 1. The mold core 2 is located inside the mold body 1. The mold core 2 is designed as a cone as a whole, gradually narrowing from the tail end to the front end of the mold core 2. The cone setting helps the material flow smoothly during the molding process and reduces retention.
[0036] The front end of the mold core 2 extends out of the mold body 1 to form two parallel mold cavities 21. There are at least two mold cavities 21. Each mold cavity 21 is provided with an independent molding channel. The molding channel is cylindrical. The molding channels of the two mold cavities 21 have the same diameter to ensure that the material can be evenly molded through the mold cavity 21.
[0037] The mold cavity 21 is arranged at the front end of the mold core 2. Each mold cavity 21 exists independently and has a cylindrical molding channel inside. The front end of the mold cavity 21 extends 1 to 2 centimeters from the front end of the mold core 2 to ensure that the material has sufficient flow space when passing through the mold cavity 21, thereby improving the molding quality and stability of the material.
[0038] At the front end of the mold core 2, a transition groove 22 is provided between the inner surface of the mold cavity 21 and the outer side of the mold core 2. The transition groove 22 is in the shape of a smooth arc-shaped surface. The arc-shaped surface improves the smoothness of the material flow, reduces the turbulence generated by the material during the flow process, and avoids flow velocity fluctuations and material deposition problems.
[0039] The arc top of the transition groove 22 is flush with the edge of the mold cavity 21, and the two ends are smoothly connected to the outer side of the mold core 2 to avoid stagnation or sudden changes in the flow of materials.
[0040] The width of the transition groove 22 is set to 2 to 6 mm, and the depth is set to 1 to 3 mm. This size range ensures smooth flow of materials through the transition groove 22 and avoids pressure fluctuations caused by changes in the material flow path. Experiments on a double-branch cable made with this transition groove 22 configuration have specific experimental data as shown in Tables 1 and 2 below:
[0041] Table 1:
[0042]
[0043]
[0044] Table 2:
[0045]
[0046]
[0047] As mentioned above, increasing the depth of the transition groove 22 helps to improve the stability of the material flow. The deeper groove of the transition groove 22 can better guide the material, reduce turbulence, and make the material flow more smoothly in the mold core 2. Increasing the groove width also helps to improve the flow of the material, but its main function is to expand the flow channel and make the material flow rate more uniform. The wide groove can reduce the flow rate fluctuation caused by the narrow channel.
[0048] The transition groove 22 runs through the entire front end of the mold core 2 along the axial direction of the mold core 2, and is recessed inward from the surface of the mold core 2. The setting of the transition groove 22 can effectively guide the material so that its flow rate is uniform during the molding process, ensuring the uniformity of the glue output and reducing product quality defects.
[0049] The tail end of the mold core 2 is provided with a thread for connecting to external equipment. Through the threaded portion, the mold core 2 can be stably mounted on the molding equipment to ensure that the mold maintains correct positioning and a firm connection during operation.
[0050] A flat portion 23 is provided on both sides of the mold core 2, and the transition groove 22 is smoothly connected to the flat portion 23. The design of the flat portion 23 further enhances the structural strength of the mold and provides a more stable channel for material flow. Through the reasonable coordination between the flat portion 23 and the transition groove 22, the smoothness of material flow is ensured and the wear of the mold is reduced.
[0051] Although the above describes the illustrative specific implementation methods of the present application so that those skilled in the art can understand the present application, the present application is not limited to the scope of the specific implementation methods. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations based on the concept of the present application are protected.
Claims
1. A double-branch mold, comprising: Phantom; A mold core is used in conjunction with the mold body, and is characterized in that the mold core further includes: A mold cavity, the mold cavity is arranged at the front end of the mold core, the mold cavity is provided with at least two mold cavities, the two mold cavities are arranged parallel to each other, each mold cavity is provided with an independent molding channel, and the front end of the mold cavity extends beyond the front end of the mold core; A transition groove is provided between the front end of the mold core and the inner surfaces of the two mold cavities. The shape of the transition groove is a smooth arc-shaped surface. The top of the transition groove is flush with the edge of the mold cavity. The two ends of the transition groove are smoothly connected to the outer side of the mold core respectively. The center line of the transition groove is arranged parallel to the center line of the mold core.
2. A double-branch mold according to claim 1, characterized in that: The width of the transition groove is set to 2 to 6 mm.
3. A double-branch mold according to claim 1, characterized in that: The transition groove runs through the entire front end of the mold core along the axial direction of the mold core.
4. A double-branch mold according to claim 1, characterized in that: The depth of the transition groove is set to 1 to 3 mm.
5. A double-branch mold according to claim 1, characterized in that: The transition groove is recessed inward from the surface of the front end of the mold core.
6. A double-branch mold according to claim 1, characterized in that: The front end of the mold cavity extends 1 to 2 centimeters beyond the front end of the mold core.
7. A double-branch mold according to claim 1, characterized in that: The mold core is configured as a cone as a whole, and gradually narrows from the rear end of the mold core to the front end of the mold core.
8. A double-branch mold according to claim 1, characterized in that: The forming channel in the mold cavity is set to be cylindrical, and the diameters of the forming channels of the two mold cavities are set to be the same.
9. A double-branch mold according to claim 1, characterized in that: The tail end of the mold core is provided with a thread for connecting with the outside.
10. A double-branch mold according to claim 1, characterized in that: Block plane portions are provided on both sides of the mold core, and the transition groove is transitionally connected to the plane portions.