Ultra-large ceramic fiber module compression device

Abstract

The utility model discloses an ultra-large ceramic fiber module compression device which comprises a slotted base and a supporting block arranged at the upper end of the slotted base. An inserting connection block is arranged at the connection position of the storage box and the supporting block, an inclined supporting cleaning rod is connected to the side face of the inserting connection block, a contact roller is arranged on the side face of the arc-shaped contact block and connected with the arc-shaped contact block through a rotating shaft, and lubricating oil flows into the arc-shaped contact block through the inclined supporting cleaning rod. By means of the improvement, the lubricating oil can be smeared on the outer side face of the T-shaped double-thread screw in time when the T-shaped double-thread screw rotates to drive the supporting block to move, and the effective lubricating effect can be achieved; and therefore, the T-shaped double-thread screw rotates more smoothly, the loss of partial energy caused by rust is effectively avoided, and the use practicability of the ultra-large ceramic fiber module compression device is effectively improved.

Description

Technical Field

[0001] The utility model belongs to the technical field related to ceramic fiber module compression processing, and particularly relates to an ultra-large ceramic fiber module compression device. Background Art

[0002] Ceramic fiber modules are a new type of refractory lining product designed to simplify and expedite kiln construction and improve lining integrity. They are widely used for thermal insulation in the steel, non-metallic, petrochemical, ceramic, glass, and other building materials industries, as well as in the heat treatment and other industrial kiln linings.

[0003] The construction method involves dividing the furnace wall into several sections measuring approximately 300 x 300 square meters, with each section corresponding to a module, for modular construction. Compared to conventional fiber blanket construction, this shift from layer-by-layer, cross-stacked construction to modular construction makes construction more convenient and faster, increasing efficiency by 3-5 times. The ceramic fiber modules, with their regular dimensions, can be secured to the steel plate of the industrial kiln shell using mounting brackets and bolts and nuts.

[0004] Traditional ceramic fiber modules are generally made by pre-folding or stacking ceramic fiber blankets, then pre-punching, sawing, manually loading them into mounting frames and paper tubes, and then compressing them using upper and lower presses. At the same time, wooden plywood is placed on the upper and lower parts, and the modules are tied together with strapping tape to form a 300*300 square small module.

[0005] To install, weld 50-100mm long bolts (depending on the thickness of the outermost lining) on ​​the inside of the furnace wall. Align the center of the ceramic fiber module with the bolts. Insert a hexagonal T-wrench through the paper tube to the center hole of the front mounting bracket, and tighten the washer nut to secure. Alternatively, tighten the bolts or nuts in the bolt holes or nuts on the inside of the furnace wall with a wrench. After this, grasp the paper tube with needle-nose pliers and forcefully pull it out. Once one side of the furnace wall is fully assembled, cut the packing tape, forcefully pull out the wooden plywood, and then tap it to shape it.

[0006] Since its invention, it has improved the integrity of kiln fire resistance and heat insulation due to its good fire resistance and heat insulation effect, and promoted the progress of kiln masonry technology.

[0007] With the advancement of the country's energy conservation and emission reduction plan, the customer's kiln transformation is also imminent. The customer hopes to use an integral, super-large integrated module to reduce installation gaps and improve installation efficiency. However, due to the limitations of processing technology and processing equipment, the processing efficiency and dimensional accuracy of the large module cannot meet the customer's requirements.

[0008] However, when the ultra-large ceramic fiber module compression device drives the support block to move through the T-type double-headed screw, it is easy for the T-type double-headed screw to rust due to long-term placement, making the relative movement between the threads more difficult, resulting in some energy being wasted.

[0009] The utility model improves the above-mentioned problem and specifically relates to a self-lubricating super-large ceramic fiber module compression device. Utility Model Content

[0010] The purpose of the present utility model is to provide an ultra-large ceramic fiber module compression device to solve the problem that when the ultra-large ceramic fiber module compression device proposed in the above background technology drives the support block to move through the T-type double-headed screw, it is easy to rust on the T-type double-headed screw due to long-term placement, making the relative movement between the threads more difficult, resulting in part of the energy being wasted.

[0011] To achieve the above-mentioned object, the present invention provides the following technical solutions: an ultra-large ceramic fiber module compression device, comprising a slotted base and a support block provided at the upper end of the slotted base;

[0012] An extended flange nut is provided at the middle position of the support block;

[0013] A T-shaped double-headed screw is provided at the middle position of the extended flange nut;

[0014] A storage box is provided at the side position of the support block, a plug-in connection block is provided at the position where the storage box is connected to the support block, the outer side of the plug-in connection block is a rubber structure, the side of the plug-in connection block is connected to an oblique support cleaning rod, an arc-shaped contact block is provided at the end position of the oblique support cleaning rod, a contact roller is provided at the side position of the arc-shaped contact block, the contact roller is connected to the arc-shaped contact block through a rotating shaft, lubricating oil is stored in the storage box, the lubricating oil flows into the arc-shaped contact block through the oblique support cleaning rod, and then the contact roller contacts the T-shaped double-headed screw to apply lubricating oil as it rotates.

[0015] Preferably, an upper connecting rotating cap is provided at the upper side of the storage box, a texture is provided at the outer side of the upper connecting rotating cap, an internal thread is provided at the inner side of the upper connecting rotating cap, and the upper connecting rotating cap is rotatably connected to the storage box via the thread.

[0016] Preferably, a bearing seat is provided at the outer side surface position near the end of the T-shaped double-headed screw, and a base support is provided at the bottom position of the bearing seat, and the base support is welded to the slotted base.

[0017] Preferably, a double sprocket is provided at the end position of the T-shaped double-headed screw, a chain is provided on the double sprocket, and the double sprocket is connected to the double sprocket on the side of the slotted base through the chain.

[0018] Preferably, a motor is provided at the end position of the other double sprocket, and a motor mounting plate is installed at the bottom position of the motor.

[0019] Preferably, the motor mounting plate is provided with a bottom support leg at a side position, and the bottom support leg is connected to the base support by welding.

[0020] Preferably, a moving wheel is provided at the bottom position of the bottom supporting leg, a connecting threaded rod is provided at the upper side position of the moving wheel, and the moving wheel is rotatably mounted and connected to the bottom supporting leg through the threaded rod.

[0021] Preferably, a clamping plate is provided at an inner side of the support block, and a ceramic fiber module is provided at a side position of the clamping plate.

[0022] Compared with the existing technology, the present invention provides an ultra-large ceramic fiber module compression device with the following beneficial effects:

[0023] In the super-large ceramic fiber module compression device, a storage box is provided at the side position of the support block, and a plug-in connection block is provided at the position where the storage box is connected to the support block. The outer side of the plug-in connection block is a rubber structure, and the side of the plug-in connection block is connected with an oblique support rod, and an arc-shaped contact block is provided at the end position of the oblique support rod. A contact roller is provided at the side position of the arc contact block, and the contact roller is connected to the arc contact block through a rotating shaft. Lubricating oil is stored in the storage box, and the lubricating oil flows into the arc contact block through the oblique support rod, and then the contact roller contacts the T-type double-headed screw and applies lubricating oil as it rotates. After the improvement of the utility model, the outer side surface of the T-type double-headed screw can be timely applied with lubricating oil when the T-type double-headed screw rotates to drive the support block to move, which can play an effective lubricating role, making the T-type double-headed screw rotate more smoothly and effectively avoiding the loss of partial energy caused by rust, thereby effectively improving the practicality of the super-large ceramic fiber module compression device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of the ultra-large ceramic fiber module compression device of the present utility model.

[0025] Figure 2 This is a schematic diagram of the top view of the ultra-large ceramic fiber module compression device of the present invention.

[0026] Figure 3This is a front view structural diagram of the ultra-large ceramic fiber module compression device of the present invention.

[0027] Figure 4 This is an enlarged structural diagram of the super-large ceramic fiber module compression device at position A of the present invention.

[0028] Figure 5 This is a schematic side cross-sectional structure diagram of the ultra-large ceramic fiber module compression device at position A of the present invention.

[0029] In the figure: 1. Slotted base; 2. T-type double-headed screw; 3. Support block; 4. Clamp; 5. Extended flange nut; 6. Bearing seat; 7. Double sprocket; 8. Chain; 9. Base support; 10. Motor; 11. Bottom support leg; 12. Moving wheel; 13. Ceramic fiber module; 14. Motor mounting plate; 15. Storage box; 16. Upper connecting rotating cap; 17. Oblique support rod; 18. Arc contact block; 19. Plug-in connection block; 20. Contact roller. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] The utility model provides Figure 1-5 As shown, an ultra-large ceramic fiber module compression device includes a slotted base 1 and a support block 3 provided at the upper end of the slotted base 1;

[0032] An extended flange nut 5 is provided at the middle position of the support block 3;

[0033] A T-shaped double-headed screw 2 is provided at the middle position of the extended flange nut 5;

[0034] A storage box 15 is provided at the side position of the support block 3, and a plug-in connection block 19 is provided at the position where the storage box 15 is connected to the support block 3. The outer side of the plug-in connection block 19 is a rubber structure. The side of the plug-in connection block 19 is connected to an oblique support cleaning rod 17. An arc-shaped contact block 18 is provided at the end position of the oblique support cleaning rod 17. A contact roller 20 is provided at the side position of the arc-shaped contact block 18. The contact roller 20 is connected to the arc-shaped contact block 18 through a rotating shaft. Lubricating oil is stored in the storage box 15, and the lubricating oil flows through the oblique support cleaning rod 17. To the arc-shaped contact block 18, and then the contact roller 20 contacts the T-type double-headed screw 2 and applies lubricating oil as it rotates. After the improvement of the utility model, the outer side of the T-type double-headed screw 2 can be timely applied with lubricating oil when the T-type double-headed screw 2 rotates to drive the support block 3 to move, which can play an effective lubricating role, making the T-type double-headed screw 2 rotate more smoothly and effectively avoiding the loss of part of the energy due to rust, thereby effectively improving the practicality of the compression device of the ultra-large ceramic fiber module 13.

[0035] like Figure 1 As shown, an upper connecting rotating cap 16 is provided at the upper side of the storage box 15, a texture is provided at the outer side of the upper connecting rotating cap 16, and an internal thread is provided at the inner side of the upper connecting rotating cap 16. The upper connecting rotating cap 16 is rotatably connected to the storage box 15 through the thread. After the upper connecting rotating cap 16 is rotated to open, the user can inject lubricating oil into the storage box 15. After the storage box 15 is closed by rotating it, the lubricating oil therein can be prevented from volatilizing and wasting.

[0036] like Figure 1 As shown, a bearing seat 6 is provided at the outer side surface position near the end of the T-type double-headed screw 2, and a base support 9 is provided at the bottom position of the bearing seat 6. The base support 9 is welded to the slotted base 1. The bearing seat 6 can support the bearing connected to the T-type double-headed screw 2.

[0037] like Figure 1 As shown, a double sprocket 7 is provided at the end position of the T-type double-headed screw 2, and a chain 8 is provided on the double sprocket 7. The double sprocket 7 is connected to the double sprocket 7 on the side of the slotted base 1 through the chain 8. A motor 10 is provided at the end position of the other double sprocket 7, and a motor mounting plate 14 is installed at the bottom position of the motor 10. The motor 10 can provide driving force to drive the T-type double-headed screw 2 to rotate.

[0038] like Figure 1As shown, the bottom support leg 11 is located at the side of the motor mounting plate 14, and the bottom support leg 11 is connected to the base support 9 by welding. A moving wheel 12 is provided at the bottom of the bottom support leg 11, and a connecting threaded rod is provided at the upper side of the moving wheel 12. The moving wheel 12 is rotatably mounted and connected to the bottom support leg 11 through the threaded rod. The bottom support leg 11 can keep a certain height distance between the slotted base 1 and the placement surface, thereby facilitating operation by the staff.

[0039] like Figure 1 As shown, a clamping plate 4 is provided at the inner side of the support block 3, and a ceramic fiber module 13 is provided at the side of the clamping plate 4. When the support block 3 moves, the clamping plate 4 squeezes and compresses the ceramic fiber module 13 provided at the middle position thereof.

[0040] Due to the unique characteristics of the kiln industry, while customers typically plan to shut down the kiln before proceeding with construction, abnormalities often occur due to the kiln's long-term full-load operation. Due to tight production schedules, existing equipment cannot meet customers' frequent requests for early module delivery. This results in prolonged downtime, reduced production capacity, and increased costs. This necessitates the rapid production of ultra-large integrated modules. To address this urgent need, we have developed an ultra-large ceramic fiber module compression device. This device can increase production efficiency by over 50%, while also ensuring dimensional accuracy and increasing customers' construction efficiency by half.

[0041] When working, turn on the power, the motor 10 shaft drives the T-shaped double-headed screw 2 to rotate through the sprocket, and the extended flange nut 5 fixed on the left and right moving gear bars drives the left and right moving gear bars to move synchronously to both sides. The distance of removal is greater than the size of the large module before compression. After the ceramic fiber cotton blanket is cut into the required size, it is neatly stacked on the left and right sides and placed on the slotted bottom plate. A plywood 4 is placed on each side between the cotton blanket and the support block 3. The motor 10 is changed to reverse, and the motor 10 shaft drives the front and rear two T-type double-headed screws 2 to rotate through the sprocket. The extended flange nut 5 fixed on the left and right moving gear bars drives the left and right moving gear bars to move synchronously to the middle. The plywood 4 pushes the cotton blanket to be gradually compressed. When it is compressed to the required size less than 20 mm, turn off the power, pass one end of the strapping tape on the baler through the slotted bottom plate, and after passing out from the other end, use the strapping buckle on the module to tighten and fix the strapping tape head and tail, and pack the plywood 4 and the module at both ends into one. According to the length of the module, select the appropriate slot and repeat the previous step for packaging. After packaging is completed, the electrode is changed back to the forward direction, and the motor 10 shaft drives the T-type double-headed screw 2 to rotate through the sprocket. The extended flange nut 5 fixed on the left and right moving gear bars drives the left and right moving gear bars to move synchronously to both sides. The completed integrated module is taken out and the processing of the module is completed.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An ultra-large ceramic fiber module compression device, comprising A slotted base (1) and a support block (3) provided at the upper end of the slotted base (1); An extended flange nut (5) is provided at the middle position of the support block (3); A T-shaped double-headed screw (2) is provided at the middle position of the extended flange nut (5); Its characteristics are: A storage box (15) is provided at a side position of the support block (3), and a plug-in connection block (19) is provided at a position where the storage box (15) is connected to the support block (3). The outer side surface of the plug-in connection block (19) is a rubber structure. The side of the plug-in connection block (19) is connected to an oblique support cleaning rod (17), and an arc-shaped contact block (18) is provided at the end position of the oblique support cleaning rod (17). A contact roller (20) is provided at a side position of the arc-shaped contact block (18), and the contact roller (20) is connected to the arc-shaped contact block (18) through a rotating shaft. Lubricating oil is stored in the storage box (15), and the lubricating oil flows into the arc-shaped contact block (18) through the oblique support cleaning rod (17), and then the contact roller (20) contacts the T-shaped double-headed screw (2) and contacts and applies lubricating oil as it rotates.

2. The ultra-large ceramic fiber module compression device according to claim 1, characterized in that: An upper connecting rotating cap (16) is provided at an upper position of the storage box (15), a texture is provided at an outer position of the upper connecting rotating cap (16), an internal thread is provided at an inner position of the upper connecting rotating cap (16), and the upper connecting rotating cap (16) is rotatably connected to the storage box (15) via the thread.

3. The ultra-large ceramic fiber module compression device according to claim 1, characterized in that: A bearing seat (6) is provided at the outer side surface of the T-shaped double-headed screw (2) near the end, and a base support (9) is provided at the bottom of the bearing seat (6). The base support (9) is welded to the slotted base (1).

4. The ultra-large ceramic fiber module compression device according to claim 1, characterized in that: A double sprocket (7) is provided at the end of the T-shaped double-headed screw (2), a chain (8) is provided on the double sprocket (7), and the double sprocket (7) is connected to the double sprocket (7) on the side of the slotted base (1) via the chain (8).

5. The ultra-large ceramic fiber module compression device according to claim 4, characterized in that: A motor (10) is provided at the end position of the other double sprocket (7), and a motor mounting plate (14) is installed at the bottom position of the motor (10).

6. The ultra-large ceramic fiber module compression device according to claim 5, characterized in that: A bottom support leg (11) is provided at a side position of the motor mounting plate (14), and the bottom support leg (11) is connected to the base support (9) by welding.

7. The ultra-large ceramic fiber module compression device according to claim 6, characterized in that: A moving wheel (12) is provided at the bottom of the bottom support leg (11), and a connecting threaded rod is provided at the upper side of the moving wheel (12). The moving wheel (12) is rotatably mounted and connected to the bottom support leg (11) via the threaded rod.

8. The ultra-large ceramic fiber module compression device according to claim 1, characterized in that: A clamping plate (4) is provided at an inner side of the support block (3), and a ceramic fiber module (13) is provided at a side of the clamping plate (4).

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