Photovoltaic module packaging angle bead mounting equipment

Abstract

The utility model discloses photovoltaic module packaging angle bead installation equipment, which comprises a product transfer device, a packaging angle bead installation device, a packaging angle bead installation device and a packaging angle bead installation device, and is characterized in that the product transfer device comprises a transportation roller line; the angle bead mounting device comprises a mounting assembly, an angle bead containing assembly, a moving assembly and a supporting assembly, the mounting assembly is provided with a suction cup used for sucking an angle bead, the mounting assembly is arranged on the moving assembly, the moving assembly is arranged on the supporting assembly, and the angle bead containing assembly is arranged on one side of the mounting assembly. The multi-position corner protector has the advantages that automatic mounting of the multi-position corner protectors is achieved, transferring is convenient, packaging efficiency and packaging quality are improved, labor cost is reduced, and maintenance is convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic components, in particular to a photovoltaic component packaging corner protection installation device. Background Art

[0002] Solar panels, also known as photovoltaic panels, need to be packaged after production for subsequent transportation. Since photovoltaic panels are flat, they are often stacked into a pile during packaging. The packaging process is complex and involves multiple workstations. Due to the large number of workstations, it is often designed in the form of an assembly line.

[0003] Existing packaging lines are all semi-automatic packaging methods. Although they can achieve automatic transportation and automatic film wrapping, they generally require manual placement of corner protectors, which wastes manpower and has low packaging efficiency. The existing technology also has equipment for automatically placing corner protectors, but it can only be placed in one position. Packaging the entire product requires multiple devices, which increases processing costs. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a photovoltaic module packaging corner guard installation device, which can realize automatic installation of corner guards in multiple positions, reduce processing costs, improve packaging efficiency, and reduce manpower.

[0005] Specifically, the utility model discloses a photovoltaic module packaging corner protection installation device, comprising:

[0006] The product transfer device includes a transport roller line provided with a lifting assembly;

[0007] The corner guard installation device includes an installation component, a corner guard containing component, a movable component and a support component. The installation component is provided with a suction cup for sucking the corner guard, the installation component is arranged on the movable component, the movable component is arranged on the support component, and the corner guard containing component is arranged on one side of the installation component.

[0008] The benefits of adopting the above technical solution are that it can realize the automatic installation of multi-position corner guards, facilitate transportation, improve packaging efficiency and packaging quality, reduce labor costs, and facilitate maintenance.

[0009] Furthermore, the mounting assembly further includes: a mounting plate, the suction cup is arranged on the mounting plate, and the mounting plate is connected to a rotating cylinder.

[0010] The benefit of adopting the above technical solution is that the corner guard is sucked by a suction cup, the suction cup is fixed by a mounting plate, and then rotated to the required installation angle by a rotary cylinder, thereby realizing the suction and installation of the corner guard in multiple horizontal and vertical positions.

[0011] Furthermore, the moving assembly includes a horizontal moving module and a vertical moving module, the horizontal moving module is arranged on the supporting assembly, the vertical moving module moves following the horizontal moving module, and the mounting assembly is arranged on the vertical moving module.

[0012] The benefit of adopting the above technical solution is that a horizontal moving module and a vertical moving module are set to drive the installation component to move, and multiple locations can be installed with only one installation component. Compared with the existing technology, each location requires a separate installation component, which reduces processing costs.

[0013] Furthermore, the rotating cylinder is connected to a fixed plate, the fixed plate is connected to an extension assembly, the extension assembly includes an extension cylinder and a guide rod, the guide rod is arranged on both sides of the extension cylinder, and the output end of the extension cylinder is connected to the fixed plate.

[0014] The benefit of adopting the above technical solution is that the moving component drives the mounting plate to move, and when it is in place, the cylinder is extended, and the corner guard is installed in place after being extended. The setting of the guide rod can play a guiding and supporting role, thereby improving the service life of the equipment.

[0015] Furthermore, the corner guard containing assembly includes a support plate, a limiting rod and a vertical plate, the support plate is horizontally arranged on the support assembly, the vertical plate is fixed to the limiting rod, the limiting rod is symmetrically arranged on the vertical plate, and a cavity for containing the corner guard is formed between the limiting rods.

[0016] The benefit of adopting the above technical solution is that the corner guard is contained in the cavity and is limited by the limiting rods on both sides. The support plate plays a supporting role, making it convenient for subsequent installation components to remove the corner guard for installation.

[0017] Furthermore, a push plate is provided on the inner side of the vertical plate, the push plate and the vertical plate are connected via a spring, and elastic blocks are symmetrically provided at the ends of the limiting rods.

[0018] The benefit of adopting the above technical solution is that as the corner guard is installed, it is pushed to move outward, making it easier to remove the installation components. At the same time, the elastic block acts as a barrier to prevent the corner guard from falling out of the cavity.

[0019] Furthermore, the transport roller line includes a plurality of rollers and a fixed frame arranged side by side, the rollers rotate in the fixed frame, a lifting baffle is provided on the lower side of the roller, and the lifting baffle is connected to a lifting cylinder.

[0020] The benefit of adopting the above technical solution is that multiple rollers can carry heavier products, and the setting of the lifting rollers can block the products to ensure that the products are in place.

[0021] Furthermore, a fixing piece is provided on the inner side of the fixing frame, and both ends of the lifting baffle are in contact with the fixing piece after the lifting baffle is lifted or lowered.

[0022] The benefit of adopting the above technical solution is that after the lifting baffle is lifted, the fixing part contacts the lifting block. When the product hits the lifting baffle, the impact force is transmitted to the fixing parts on both sides, thereby blocking heavy products, reducing the impact force on the lifting cylinder, and improving the service life of the entire device.

[0023] Furthermore, the lifting assembly includes a lifting plate, and a lead screw and a drive motor are provided on the lower side of the lifting plate. The lead screw moves up and down under the drive of the drive motor.

[0024] The benefit of adopting the above technical solution is that the lifting component drives the roller to rise and fall, realizing multi-height line docking, and the setting of the lead screw can ensure the lifting accuracy and ensure that the product is transferred without jamming. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0026] Figure 1 This is the main structural diagram of the utility model photovoltaic module packaging corner protection installation equipment

[0027] Figure 2 This is a schematic diagram of the structure of the corner guard installation device of the utility model

[0028] Figure 3 This is a schematic diagram of the suction cup installation structure of the utility model

[0029] Figure 4 This is a schematic diagram of the installation structure of the lifting baffle of the utility model

[0030] The reference numerals in the accompanying drawings are as follows:

[0031] Transport roller line 1; roller 11; fixed frame 12; lifting baffle 13; fixing member 14; lifting assembly 2; lifting plate 21; mounting assembly 3; suction cup 31; mounting plate 32; rotating cylinder 33; fixing plate 34; extending cylinder 35; guide rod 36; corner guard assembly 4; support plate 41; limiting rod 42; vertical plate 43; push plate 431; elastic stopper 432; moving assembly 5; horizontal moving module 51; vertical moving module 52; support assembly 6; bottom plate 61; DETAILED DESCRIPTION

[0032] The present invention will be further described in detail below with reference to the accompanying drawings.

[0033] like Figure 1-4As shown, the utility model discloses a photovoltaic module packaging corner protection installation device, comprising:

[0034] The product transfer device includes a transport roller line 1, wherein the transport roller line 1 is provided with a lifting assembly 2; the photovoltaic modules are placed on a pallet and transported by the pallet;

[0035] The corner guard installation device includes a mounting assembly 3, a corner guard holding assembly 4, a moving assembly 5, and a supporting assembly 6. The mounting assembly 3 is provided with a suction cup 31 for sucking the corner guard. The mounting assembly 3 is provided on the moving assembly 5, and the moving assembly 5 is provided on the supporting assembly 6. The corner guard holding assembly 4 is provided on one side of the mounting assembly 3. The corner guard installation device is provided on both sides of the product transfer device to simultaneously complete the installation of all corner guards on both sides of the product. The supporting assembly is a profile frame.

[0036] The benefits of adopting the above technical solution are that it can realize the automatic installation of multi-position corner guards, facilitate transportation, improve packaging efficiency and packaging quality, reduce labor costs, and facilitate maintenance.

[0037] In some embodiments, the mounting assembly 3 also includes: a mounting plate 32, a suction cup 31 is arranged on the mounting plate 32, the mounting plate 32 is connected to a rotating cylinder 33, connected to the rotating cylinder through a connecting plate, the connecting plate is fixedly connected to the output end of the rotating cylinder, the mounting plate 32 is connected to the connecting plate through a rotating shaft, the mounting plate 32 can rotate along the rotating shaft, and support springs are also provided on both sides of the mounting plate 32 to ensure that the mounting plate 32 is reset after rotation, the mounting plate 32 is provided with a right-angle bend, and is provided with multiple mounting holes arranged side by side, and multiple suction cups 31 are arranged side by side on the inner side of the bend, and the corner guard is also a right-angle plate, which is picked up by the suction cup 31. After the suction is completed, if the corner guard is installed in the vertical direction, it does not need to be rotated. If the corner guard needs to be installed in the horizontal direction, it needs to be rotated. The rotating cylinder 33 is rotated to the required installation angle to achieve the suction and installation of corner guards in multiple horizontal and vertical positions.

[0038] Furthermore, the moving component 5 includes a horizontal moving module 51 and a vertical moving module 52. The horizontal moving module 51 is arranged on the supporting component 6, and the vertical moving module 52 moves with the horizontal moving module 51. The installing component 3 is arranged on the vertical moving module 52. The horizontal moving module 51 and the vertical moving module 52 both adopt a screw motor module, including a mounting seat, which is installed on the horizontal moving module 51 and the vertical moving module 52 is installed on the mounting seat. As the mounting seat moves horizontally, a vertical moving plate is provided on the vertical moving module 52, and the installing component 3 is installed on the vertical moving plate. The supporting component 6 includes a supporting frame, and a base plate 61 is provided on the supporting frame. A moving module is also provided on the base plate 61. The moving module drives the horizontal moving module 51 to move toward the product, so that the installing component 3 has three degrees of freedom.

[0039] The benefit of adopting the above technical solution is that a horizontal moving module 51 and a vertical moving module 52 are set to drive the installation component 3 to move, and multiple positions only need one installation component 3 to achieve installation. Compared with the existing technology, each position requires a separate installation component 3, which reduces processing costs.

[0040] In some embodiments, the rotating cylinder 33 is connected to a fixed plate 34, the fixed plate 34 is connected to an extending assembly, the extending assembly includes an extending cylinder 35 and a guide rod 36, the guide rod 36 is arranged on both sides of the extending cylinder 35, the output end of the extending cylinder 35 is connected to the fixed plate 34, a guide rod 36 seat is provided on the vertical movable plate, and the guide rod 36 moves in the guide rod 36 seat.

[0041] The benefit of adopting the above technical solution is that the moving component 5 drives the mounting plate 32 to move, and after it is in place, the cylinder 35 is extended, and the corner guard is installed in place after being extended. The setting of the guide rod 36 can play a guiding and supporting role, thereby improving the service life of the equipment.

[0042] In some embodiments, the corner guard container assembly 4 includes a support plate 41, a limiting rod 42, and a vertical plate 43. The support plate 41 is horizontally arranged on the support assembly 6, and the vertical plate 43 is fixed to the limiting rod 42. The limiting rods 42 are symmetrically arranged on the vertical plate 43 and arranged in an upper and lower position. A cavity for containing the corner guard is formed between the limiting rods 42. The corner guards have a right-angle cross-section and are placed side by side in the cavity. During use, different models of products may require corner guards of different lengths. Multiple container assemblies can be arranged side by side to contain different models of corner guards. When packaging, the suction cup 31 picks up the corner guard of the required length to complete the packaging.

[0043] Furthermore, a push plate 431 is provided on the inner side of the vertical plate 43, and the push plate 431 is connected to the vertical plate 43 by a spring. An elastic stopper 432 is symmetrically provided on the end of the limit rod 42. The elastic stopper 432 is retractable, and a spring is provided on the inner side to be connected to the limit rod 42, and can be retracted into the inside of the limit rod 42. When the suction cup 31 absorbs the corner guard and moves outward, the elastic stopper 432 is compressed and retracted partially into the limit rod 42. After taking it out, the elastic stopper 432 pops out immediately to block the corner guard on the rear side.

[0044] The benefit of adopting the above technical solution is that as the corner guard is installed, it is pushed to move outward, making it easier to remove the installation component 3. At the same time, the elastic stopper 432 acts as a barrier to ensure that the corner guard falls out of the cavity.

[0045] In some embodiments, the transport roller line 1 includes a plurality of rollers 11 and a fixed frame 12 arranged side by side. The roller 11 rotates in the fixed frame 12. A lifting baffle 13 is provided on the lower side of the roller 11, and the lifting baffle 13 is connected to a lifting cylinder. An in-position sensor is provided on the side of the fixed frame 12 to sense the position of the product. After the product is in place, the lifting baffle 13 extends upward. A fixing part 14 is provided on the inner side of the fixed frame 12. After the lifting baffle 13 is raised and lowered, both ends contact the fixing part 14 to stop the product. At this time, the installation component 3 starts to install the corner guard. After the lifting baffle 13 is lifted, the fixing part 14 contacts the lifting block. When the product impacts the lifting baffle 13, the impact force is transmitted to the fixing parts 14 on both sides, thereby blocking heavy products, reducing the impact force on the lifting cylinder, and improving the service life of the entire device.

[0046] Furthermore, the lifting assembly 2 includes a lifting plate 21, under which a lead screw and a drive motor are located. The lead screw moves up and down under the drive motor. The fixed frame 12 is mounted on the lifting plate 21. As the lifting plate 21 moves up and down, guide shafts and guide sleeves are located at the four corners of the underside of the lifting plate 21 to ensure smooth product transfer.

[0047] During the working process, the product pallet is first transported by the transport roller line 1. After the pallet is in place, it stops, the installation component 3 absorbs the corner guard, moves it into place through the moving component 5, and then extends it to install the corner guard in the vertical direction. After the installation is completed, the corner guard is continued to be absorbed, and then the rotating cylinder 33 is rotated 90 degrees to make the corner guard horizontal, completing the installation of horizontal and vertical corner guards. Both sides are installed at the same time to improve packaging efficiency.

[0048] For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.

Claims

1. A photovoltaic module packaging corner protection installation device, characterized in that: include: A product transfer device comprises a transport roller line (1), wherein the transport roller line (1) is provided with a lifting assembly (2); A corner guard installation device comprises a mounting assembly (3), a corner guard containing assembly (4), a moving assembly (5) and a supporting assembly (6); the mounting assembly (3) is provided with a suction cup (31) for sucking the corner guard; the mounting assembly (3) is arranged on the moving assembly (5); the moving assembly (5) is arranged on the supporting assembly (6); and the corner guard containing assembly (4) is arranged on one side of the mounting assembly (3).

2. The photovoltaic module packaging corner protection installation device according to claim 1, characterized in that: The mounting assembly (3) further comprises a mounting plate (32), the suction cup (31) is arranged on the mounting plate (32), and the mounting plate (32) is connected to a rotating cylinder (33).

3. The photovoltaic module packaging corner protection installation device according to claim 2, characterized in that: The moving assembly (5) comprises a horizontal moving module (51) and a vertical moving module (52); the horizontal moving module (51) is arranged on the supporting assembly (6); the vertical moving module (52) moves following the horizontal moving module (51); and the mounting assembly (3) is arranged on the vertical moving module (52).

4. The photovoltaic module packaging corner protection installation device according to claim 2, characterized in that: The rotating cylinder (33) is connected to a fixed plate (34), and the fixed plate (34) is connected to an extension assembly. The extension assembly includes an extension cylinder (35) and a guide rod (36). The guide rod (36) is arranged on both sides of the extension cylinder (35). The output end of the extension cylinder (35) is connected to the fixed plate (34).

5. The photovoltaic module packaging corner protection installation device according to claim 1, characterized in that: The corner guard containing assembly (4) comprises a support plate (41), a limiting rod (42) and a vertical plate (43); the support plate (41) is horizontally arranged on the support assembly (6); the vertical plate (43) is fixed to the limiting rod (42); the limiting rod (42) is symmetrically arranged on the vertical plate (43); and a cavity for containing the corner guard is formed between the limiting rods (42).

6. The photovoltaic module packaging corner protection installation device according to claim 5, characterized in that: A push plate (431) is provided inside the vertical plate (43), the push plate (431) and the vertical plate (43) are connected via a spring, and elastic blocks (432) are symmetrically provided at the ends of the limiting rods (42).

7. The photovoltaic module packaging corner protection installation device according to claim 1, characterized in that: The transport roller line (1) comprises a plurality of rollers (11) and a fixed frame (12) arranged side by side. The rollers (11) rotate in the fixed frame (12). A lifting baffle (13) is provided on the lower side of the rollers (11). The lifting baffle (13) is connected to a lifting cylinder.

8. The photovoltaic module packaging corner protection installation device according to claim 7, characterized in that: A fixing member (14) is provided inside the fixing frame (12), and both ends of the lifting baffle (13) are in contact with the fixing member (14) after lifting.

9. The photovoltaic module packaging corner protection installation device according to claim 1, characterized in that: The lifting assembly (2) comprises a lifting plate (21), a lead screw and a drive motor are provided on the lower side of the lifting plate (21), and the lead screw moves up and down under the drive of the drive motor.

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