Automatic wire reel receiving machine for shipyard

Abstract

The automatic wire reel receiving machine for the shipyard comprises a machine frame and a conveying mechanism arranged on the machine frame, the machine frame is provided with two material carrying parts, the two material carrying parts are located on the two sides, in the direction perpendicular to the conveying direction, of the conveying mechanism correspondingly, and each material carrying part comprises a plurality of material carrying cavities arranged in the conveying direction of the conveying mechanism at intervals; a first driver is arranged at the bottom of each material carrying cavity, a second driving device is arranged on the side, away from the conveying mechanism, of each material carrying part, and the second driving devices are used for pushing the wire reels output from the material carrying cavities to the conveying face of the conveying mechanism. According to the automatic wire reel receiving machine for the shipyard, the stock of the wire reels in the automatic wire reel receiving machine is increased, the replenishment frequency of an automatic wire reel delivery machine is reduced, meanwhile, the load of the conveying mechanism is reduced, the service life of the conveying mechanism is prolonged, and then the practicability of the automatic wire reel receiving machine is improved.

Description

Technical Field

[0001] The utility model generally relates to the technical field of ships, and in particular to an automatic wire reel receiving machine for shipyards. Background Art

[0002] In existing shipyards, automatic wire spool dispensers are often installed in work areas to allow shipyard workers to collect the required number of wire spools. A Chinese patent (CN 205771346U) discloses an automatic wire dispenser that includes a conveyor belt on which welding wire is placed. When a user requests to collect the wire, the conveyor belt activates and delivers the wire to a dispenser.

[0003] However, the above-mentioned automatic welding wire reel delivery machine has the following problems:

[0004] 1. The welding wire stored in the automatic wire reel delivery machine is piled on the conveyor belt, which makes the conveyor belt heavy and easily causes the conveyor mechanism to malfunction;

[0005] 2. Due to the load and loading area limitations of the conveyor belt, the loading capacity of the automatic wire reel delivery machine is limited, which increases the replenishment frequency of the automatic wire reel delivery machine. Utility Model Content

[0006] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide an automatic wire reel receiving machine for a shipyard.

[0007] The present application provides an automatic wire reel receiving machine for shipyards, comprising a frame and a conveying mechanism arranged on the frame, the frame being provided with two loading parts, the two loading parts being respectively located on both sides of the conveying mechanism in a direction perpendicular to the conveying direction, the loading part comprising a plurality of loading cavities arranged at intervals along the conveying direction of the conveying mechanism, the loading cavities extending along the height direction of the frame and being used to accommodate a plurality of welding wire reels, the top of the loading cavities being open, the bottom of each loading cavity being provided with a first driver, the first driver comprising a first driving rod, the first driving rod being provided with a loading part for carrying the welding wire reel, a second driving device being provided on a side of each loading part away from the conveying mechanism, the second driving device being used to push the welding wire reel output from the loading cavity to the conveying surface of the conveying mechanism.

[0008] Furthermore, the second driving device includes a plurality of pushing surfaces, which are arranged in a one-to-one correspondence with the plurality of loading cavities, and the pushing surfaces are concave arc surfaces.

[0009] Furthermore, the second driving device includes multiple second linear drives, which are arranged along the conveying direction of the conveying mechanism. The multiple second linear drives each include a second driving rod and a push plate arranged at the end of the second driving rod, and the multiple push surfaces are arranged one-to-one on the multiple push plates.

[0010] Furthermore, the second driving device also includes a plurality of deviation limiting components, and the plurality of deviation limiting components are arranged in one-to-one correspondence with the plurality of second linear drives. The deviation limiting components include a guide rod and a limit rod. The guide rod is arranged on the frame, and the axial direction of the guide rod is parallel to the driving direction of the second linear drive. One end of the limit rod is fixedly connected to the push plate and the other end is slidably matched with the guide rod.

[0011] Furthermore, a rod sleeve is provided at one end of the limiting rod close to the guide rod, and the rod sleeve is slidably sleeved on the guide rod.

[0012] Furthermore, the multiple deviation limiting components in the two second driving devices are arranged in a one-to-one correspondence, and the correspondingly arranged deviation limiting components share the same guide rod.

[0013] Furthermore, the outlet height of the loading cavity is higher than the conveying surface of the conveying mechanism.

[0014] Furthermore, a material guiding surface is provided between each loading part and the conveying mechanism, and the height of the material guiding surface is higher than the conveying surface of the conveying mechanism and not higher than the outlet of the loading part, wherein the guide surface is arranged horizontally, or the guide surface is arranged inclined, and the end of the guide surface close to the loading part is higher than the end away from the loading part.

[0015] Furthermore, a discharge tray is provided on the downstream side of the conveying mechanism.

[0016] Furthermore, it also includes a casing, the casing cover is arranged on the periphery of the frame and the conveying mechanism, and a temperature and humidity controller is arranged in the casing.

[0017] The automatic wire reel dispensing machine for shipyards provided by the present application is characterized in that two loading parts are provided on the frame and are respectively located on both sides of the conveying mechanism. The loading parts include a plurality of loading cavities arranged at intervals along the conveying direction of the conveying mechanism. A first drive is provided at the bottom of each loading cavity and the first drive pushes out the wire reel located in the loading cavity. A second drive device is provided on the side of each loading part away from the conveying mechanism. The second drive device is used to push the wire reel output from the loading cavity to the conveying surface of the conveying mechanism. This not only increases the inventory of wire reels in the automatic wire reel dispensing machine, reduces the replenishment frequency of the automatic wire reel delivery machine, but also reduces the load of the conveying mechanism, extends the service life of the conveying mechanism, and thereby improves the practicality of the automatic wire reel dispensing machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0019] Figure 1 A schematic top view of the automatic wire reel dispensing machine provided in an embodiment of the present application;

[0020] Figure 2 for Figure 1 AA cross-sectional view. DETAILED DESCRIPTION

[0021] The present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely for the purpose of explaining the relevant utility model and are not intended to limit the utility model. It should also be noted that, for ease of description, only the portions relevant to the utility model are shown in the accompanying drawings.

[0022] Please refer to the attached Figure 1-2 The embodiment of the present application provides an automatic receiving machine for welding wire reels 10 for shipyards, which can be configured at any location in the shipyard, especially in the centralized production area of ​​the shipyard, so that staff can receive the welding wire reels 10 nearby.

[0023] The automatic wire spool dispenser includes a main body, which includes a frame 100 and a conveyor mechanism 200 mounted on the frame 100. The conveyor mechanism 200 is used to discharge the wire spool 10. The conveyor mechanism 200 can be, but is not limited to, a belt conveyor or a chain conveyor. The frame 100 is equipped with two loading sections for carrying the wire spool 10. The two loading sections are located on either side of the conveyor mechanism 200, perpendicular to the conveying direction. The loading sections include multiple loading chambers 110 spaced apart along the conveying direction of the conveyor mechanism 200. The loading chambers 110 extend along the height of the frame 100 to accommodate multiple wire spools 10. The top ends of the loading chambers 110 are open to allow the wire spools 10 to enter and exit the chambers 110. Each loading chamber 110 is provided with a first actuator at the bottom thereof. The first actuator comprises a first drive rod 310, which is provided with a carrier member for supporting the wire reel 10 contained within the loading chamber 110. The carrier member may be, but is not limited to, a carrier plate 320. The first actuator may be a first linear actuator 300, which may be, but is not limited to, a first pneumatic cylinder or a first hydraulic cylinder. Each loading portion is provided with a second actuator on the side away from the conveying mechanism 200. The second actuator is used to push the wire reel 10 discharged from the loading chamber 110 onto the conveying surface of the conveying mechanism 200. The wire reel 10 discharged onto the conveying surface is then discharged from the conveying mechanism 200.

[0024] The automatic wire reel dispensing machine provided in this embodiment not only increases the inventory of wire reels 10 in the equipment and reduces the replenishment frequency of the automatic wire reel dispensing machine, but also the conveying mechanism 200 only needs to convey the number of wire reels 10 required by the user each time, and does not need to carry all the wire reels 10 in the equipment at the same time, thereby reducing the load of the conveying mechanism 200 and extending the service life of the conveying mechanism 200, thereby improving the practicality of the automatic wire reel dispensing machine.

[0025] Optionally, the loading cavity 110 may be formed by surrounding four angle steels, the angle steels and the frame 100 are fixedly connected, and two adjacent angle steels are spaced apart.

[0026] In some embodiments of the present application, the second drive device includes multiple pushing surfaces, each corresponding to the multiple loading chambers 110. The pushing surfaces are concave arc surfaces. Since the wire reel 10 is disc-shaped, the use of these arc-shaped pushing surfaces can not only push the wire reel 10, but also provide a certain limit to the position of the wire reel 10, preventing the wire reel 10 from shifting during movement.

[0027] Of course, the pushing surface is not limited to the above. For example, in other embodiments, the pushing surface can also be V-shaped, U-shaped, etc. In addition, the second driving device can also be provided with only one vertical pushing surface, and the pushing surface can be arranged to extend along the conveying direction of the conveying mechanism 200. The welding wire reels 10 pushed out by the multiple loading chambers 110 of the loading section are all pushed to the conveying surface via the single pushing surface.

[0028] In some embodiments of the present application, the second driving device includes a plurality of second linear drives 410, and the plurality of second linear drives 410 are arranged along the conveying direction of the conveying mechanism 200. The plurality of second linear drives 410 each include a second driving rod 411 and a pushing plate 420 arranged at the end of the second driving rod 411. The plurality of pushing surfaces are arranged one-to-one in the plurality of pushing plates 420. In this way, the welding wire reel 10 output by the welding wire reel 10 in each loading chamber 110 is pushed to the conveying surface by a separate second linear drive 410.

[0029] Optionally, the push plate 420 may be, but is not limited to, an arc plate. The second linear actuator 410 may be, but is not limited to, a second air cylinder or a second hydraulic cylinder.

[0030] Of course, in other embodiments, the plurality of pushing surfaces may also be driven by one or more second linear actuators 410. For example, the second driving device includes a second linear actuator 410, a driving rod of the second linear actuator 410 is provided with a pushing plate 420, and the plurality of pushing surfaces are provided on the pushing plate 420.

[0031] In some embodiments of the present application, the second drive device further includes a plurality of deflection limiting assemblies, each of which is provided in a one-to-one correspondence with the plurality of second linear actuators 410. The deflection limiting assemblies include a guide rod 430 and a limit rod 450. The guide rod 430 is provided on the frame 100, and the axial direction of the guide rod 430 is parallel to the driving direction of the second linear actuator 410. One end of the limit rod 450 is fixedly connected to the push plate 420, and the other end is slidably engaged with the guide rod 430. The above-mentioned deflection limiting assemblies can limit the position of the moving push plate 420 to prevent the push plate 420 from deflecting relative to the moving direction as a whole, thereby ensuring the push plate 420 pushes the wire reel 10 in the correct direction.

[0032] Optionally, a rod sleeve 440 is provided at one end of the limiting rod 450 close to the guide rod 430 , and the rod sleeve 440 is slidably sleeved on the guide rod 430 .

[0033] Optionally, the guide rod 430 is located above the push plate 420 to prevent the guide rod 430 from interfering with the welding wire reel 10 transported by the transport mechanism 200 .

[0034] In some embodiments of the present application, multiple deviation limiting components in the two second driving devices are arranged in a one-to-one correspondence, and the correspondingly arranged deviation limiting components share the same guide rod 430 to simplify the structure of the receiving machine and reduce the cost of the receiving machine.

[0035] As attached Figure 1 As shown, the multiple loading chambers 110 in the two loading sections are arranged in a one-to-one correspondence, and the two corresponding loading chambers 110 are arranged in a direction perpendicular to the conveying direction of the conveying mechanism 200. A second linear actuator 410 is correspondingly provided on the side of the two corresponding loading chambers 110 away from the conveying mechanism 200. The driving direction of the second driving rod 411 in the second linear actuator 410 is perpendicular to the conveying direction of the conveying mechanism 200. The two deviation limiting assemblies corresponding to the two second linear actuators 410 share the same guide rod 430, and the rod sleeves 440 in the two deviation limiting assemblies are both slidably sleeved on the guide rod 430.

[0036] In some embodiments of the present application, the outlet height of the loading chamber 110 is higher than the conveying surface of the conveying mechanism 200, so that the welding wire reel 10 output from the loading chamber 110 moves to the conveying surface by falling, thereby making the movement of the welding wire reel 10 easier.

[0037] Optionally, a guide plate 120 is provided between each loading section and the conveying mechanism 200. The guide plate 120 is mounted on the frame 100. The top surface of the guide plate 120 is provided with a guide surface. The guide surface is higher than the conveying surface of the conveying mechanism 200 and no higher than the outlet of the loading section. The guide surface is arranged horizontally or inclined, with the end of the guide surface closer to the loading section higher than the end farther from the loading section.

[0038] In some embodiments of the present application, a discharge tray 130 is provided on the downstream side of the conveying mechanism 200 and is disposed on the frame 100. The welding wire reels 10 discharged by the conveying mechanism 200 will fall onto the discharge tray 130, which stores the discharged welding wire reels 10. The user can simply take the required welding wire reels 10 from the discharge tray 130.

[0039] Some embodiments of the present application further include a housing 500, which is disposed around the outer periphery of the dispenser body. A temperature and humidity controller is housed within the housing 500. The temperature and humidity controller is capable of controlling the temperature and humidity within the housing 500, thereby maintaining the wire reel 10 within the dispenser within a suitable temperature and humidity range. This controller is particularly useful for ensuring that the wire reel 10 within the dispenser can function properly during both wet and rainy seasons and cold winters. It should be understood that the temperature and humidity controller is an existing device and is not further described in this application.

[0040] In some embodiments of the present application, the housing 500 is equipped with a facial recognition device, an input device, and a controller. The facial recognition device is used to identify user identity information. The facial recognition device can be, but is not limited to, a camera with facial recognition capabilities. The user identity information can include the user's name, work number, etc. The input device can be, but is not limited to, a touch screen or a keyboard, and allows the user to input the number of wire spools 10 they wish to receive. The facial recognition device, input device, conveying mechanism 200, first linear drive 300, and second linear drive 410 are all connected to the controller. The controller controls the dispenser to output a corresponding number of wire spools 10 based on the number of wire spools 10 received input by the input device. Specifically, after receiving the number of wire spools 10 to be received, the controller first controls the first linear drive 300 to eject the corresponding number of wire spools 10 from the loading chamber 110, then controls the second linear drive 410 to push the wire spools 10 to the conveying mechanism 200, and then controls the conveying mechanism 200 to output the wire spools 10. It should be understood that the above control process can be implemented by a general-purpose single-chip microcomputer, etc., and this application will not elaborate on this.

[0041] It should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like used above to indicate orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means more than two.

[0042] The above description is merely a preferred embodiment of the present application and an illustration of the technical principles employed. Those skilled in the art should understand that the scope of the utility model disclosed in this application is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but also encompasses other technical solutions formed by any combination of the above-mentioned technical features or their equivalents without departing from the concept of the utility model. For example, a technical solution formed by replacing the above-mentioned features with (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. An automatic wire reel receiving machine for shipyard, characterized in that: The loading mechanism comprises a frame and a conveying mechanism arranged on the frame, the frame is provided with two loading parts, the two loading parts are respectively located on both sides of the conveying mechanism in a direction perpendicular to the conveying direction, the loading part comprises a plurality of loading cavities arranged at intervals along the conveying direction of the conveying mechanism, the loading cavities are extended along the height direction of the frame and are used to accommodate a plurality of welding wire reels, the top of the loading cavity is open, and the bottom of each loading cavity is provided with a first drive, the first drive comprises a first driving rod, and the first driving rod is provided with a loading part for carrying the welding wire reel, and each of the loading parts is provided with a second driving device on the side away from the conveying mechanism, and the second driving device is used to push the welding wire reel output from the loading cavity to the conveying surface of the conveying mechanism.

2. The automatic wire reel receiving machine for shipyard according to claim 1, characterized in that: The second driving device includes a plurality of pushing surfaces, which are arranged in a one-to-one correspondence with the plurality of loading cavities, and the pushing surfaces are concave arc surfaces.

3. The automatic wire reel receiving machine for shipyard according to claim 2, characterized in that: The second driving device includes a plurality of second linear drivers, which are arranged along the conveying direction of the conveying mechanism. The plurality of second linear drivers each include a second driving rod and a push plate arranged at the end of the second driving rod, and the plurality of push surfaces are arranged one-to-one on the plurality of push plates.

4. The automatic wire reel receiving machine for shipyard according to claim 3, characterized in that: The second driving device also includes a plurality of deviation limiting components, and the plurality of deviation limiting components are arranged in a one-to-one correspondence with the plurality of second linear drives. The deviation limiting components include a guide rod and a limit rod. The guide rod is arranged on the frame, and the axial direction of the guide rod is parallel to the driving direction of the second linear drive. One end of the limit rod is fixedly connected to the push plate and the other end is slidably engaged with the guide rod.

5. The automatic wire reel receiving machine for shipyard use according to claim 4, characterized in that: One end of the limiting rod close to the guide rod is provided with a rod sleeve, and the rod sleeve is slidably sleeved on the guide rod.

6. The automatic wire reel receiving machine for shipyard according to claim 4, characterized in that: The plurality of deviation limiting components in the two second driving devices are arranged in a one-to-one correspondence, and the correspondingly arranged deviation limiting components share the same guide rod.

7. The automatic wire reel receiving machine for shipyard according to claim 1, characterized in that: The outlet height of the material loading cavity is higher than the conveying surface of the conveying mechanism.

8. The automatic wire reel receiving machine for shipyard according to claim 1, characterized in that: A material guiding surface is provided between each loading portion and the conveying mechanism, and the height of the material guiding surface is higher than the conveying surface of the conveying mechanism and not higher than the outlet of the loading portion, wherein the guide surface is horizontally arranged, or the guide surface is inclined, and the end of the guide surface close to the loading portion is higher than the end away from the loading portion.

9. The automatic wire reel receiving machine for shipyard according to claim 1, characterized in that: A discharge tray is provided on the downstream side of the conveying mechanism.

10. The automatic wire reel receiving machine for shipyard according to claim 1, characterized in that: The machine also includes a casing, wherein the casing cover is arranged on the outer periphery of the frame and the conveying mechanism, and a temperature and humidity controller is arranged in the casing.

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