Energy bar forming machine

By designing a cutting knife driven by multiple cutting wheels and hydraulic cylinders, combined with limiting and rolling mechanisms, the problems of low forming efficiency and deformation of existing baking energy bar forming machines are solved, and the efficient molding and high pass rate of multiple energy bars are achieved.

CN223254114UActive Publication Date: 2025-08-22OUMAIXIANG (FUJIAN) FOOD CO LTD
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Patent Information

Application Number
CN202422810043.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-08-22
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing baking energy bar forming machines can only extrude one energy bar. Cutting the cutting knife from both sides can easily cause deformation, resulting in low molding efficiency and low pass rate.

Method used

An energy bar forming machine including a frame, baffle, mounting plate, fixing frame, cutting wheel, cutting knife and mounting shaft is designed. It uses multiple cutting wheels and hydraulic cylinder-driven cutting knife, combined with limiting and pressing roller mechanism, to achieve simultaneous forming and cutting of multiple energy bars.

Benefits of technology

It improves the forming efficiency of the energy bar, prevents deformation during cutting, and improves the qualification rate of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of energy bar processing, in particular to an energy bar forming machine which comprises a machine frame, a baffle, a mounting plate, a fixing frame, a cutting wheel, a cutting knife and a mounting shaft. A conveying mechanism and a discharging mechanism are arranged on the rack, the baffle is connected with the rack, and a compression roller mechanism is arranged on the rack; the mounting shaft is rotationally connected with the rack, the multiple cutting wheels are connected with the mounting shaft, the rack is provided with a first driving assembly, and the first driving assembly is in transmission connection with the mounting shaft; the fixing frame is connected with the rack and provided with two hydraulic cylinders, the mounting plate is connected with the ends of the hydraulic cylinders, and the cutter is connected with the lower end of the mounting plate. The forming machine can output a plurality of energy bars at the same time, the production forming efficiency of the energy bars is improved, and use is convenient; and during cutting, the first pressing plate and the second pressing plate limit the energy bar, so that the energy bar is prevented from shifting during cutting, and the machining qualification rate of the energy bar is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy bar processing, in particular to an energy bar forming machine. Background Art

[0002] Baked energy bars are bar-shaped foods that provide energy. Composed primarily of carbohydrates and protein, they can increase energy conversion, enhance fat utilization, boost muscle glycogen storage, and reduce soreness. Energy bar production typically involves extruding various raw materials into long strips, which are then cut into specific bars using a cutting tool. The bars are then transported by conveyor belt to the packaging process.

[0003] A Chinese patent with authorization publication number CN220875710U discloses a baked energy bar forming machine, comprising a base plate, two fixed plates fixedly connected to one side of the top surface of the base plate, a common extrusion cylinder mounted on top of the two fixed plates, an auger extrusion rod rotatably connected to one side of the inner wall of the extrusion cylinder, and an extrusion port provided on one side of the extrusion cylinder; two vertical plates symmetrically fixedly connected to the top surface of the base plate, two transmission rollers rotatably connected between the two vertical plates. This baked energy bar forming machine, by activating an electric telescopic rod, drives the movable plate downward, and the support plate and slide column move downward along with the movable plate. Because the slide column is slidably connected to the inclined guide groove, the downward movement of the slide column inevitably drives the first and second cutting shears closer together, cutting the long strip of energy bar located between them. This device reduces labor costs, improves the forming efficiency of energy bars, and ensures that the efficiency of each manufacturing process of energy bars is matched.

[0004] However, the above technical solution has the following defects: the extrusion cylinder in the above baked energy bar forming machine can only extrude one energy bar, and the cutting knife cuts the energy bar from both sides, and the extrusion and cutting make the energy bar easily deformed. Utility Model Content

[0005] The purpose of the utility model is to propose an energy bar forming machine in response to the problems existing in the background technology.

[0006] The technical solution of the utility model is as follows: an energy bar forming machine, comprising a frame, a baffle, a mounting plate, a fixing frame, a cutting wheel, a cutting knife and a mounting shaft;

[0007] The frame is provided with a conveying mechanism and a blanking mechanism, the blanking mechanism is located above the conveying mechanism, the baffle is connected to one end of the frame close to the blanking mechanism, and the frame is provided with a pressing roller mechanism, which is located above the conveying mechanism;

[0008] The mounting shaft is rotatably connected to the frame, a plurality of cutting wheels are provided and connected to the mounting shaft, the cutting wheels are coaxially distributed with the mounting shaft and evenly distributed on the mounting shaft, the frame is provided with a first drive assembly, and the first drive assembly is transmission-connected to the mounting shaft;

[0009] The fixing frame is connected to the frame, two hydraulic cylinders are arranged on the fixing frame, the mounting plate is connected to the ends of the hydraulic cylinders, and the cutting knife is connected to the lower end of the mounting plate.

[0010] Preferably, the pressing roller mechanism includes a mounting frame, a pressing roller and a second driving assembly;

[0011] The mounting frame is connected to the frame, the pressure roller is rotatably connected to the mounting frame, the second driving component is connected to the mounting frame, and the second driving component is transmission-connected to the pressure roller.

[0012] Preferably, the unloading mechanism includes a storage hopper, a partition and a mounting roller;

[0013] The storage hopper is connected to the frame, the mounting roller rotates the inner wall of the storage hopper, the storage hopper is provided with a third drive assembly, the third drive assembly is connected to the mounting roller, a plurality of partitions are provided and are connected to the outer circumference of the mounting roller, and the partitions are evenly distributed on the circumference of the mounting roller.

[0014] Preferably, the frame is provided with two electric push rods, which are symmetrically distributed on the frame, and the other ends of the electric push rods are provided with a limit plate, which is located above the conveying mechanism.

[0015] Preferably, it further comprises a first pressing plate, a first spring, a first connecting rod and a second pressing plate;

[0016] The frame is provided with two fixed blocks, the fixed blocks are located between the pressing roller mechanism and the cutting wheel, the first connecting rods are provided with two and connected to the upper end of the first pressing plate, the two first connecting rods are slidably connected to the two fixed blocks, and the outer sides of the first connecting rods are each sleeved with a first spring, and the first spring is in a compressed state;

[0017] There are two second pressure plates, each of which is provided with a second connecting rod, each of which is slidably connected to the mounting plate, and the second pressure plates are symmetrically distributed on the mounting plate. Each of the second connecting rods is sleeved with a second spring, and the second spring is in a compressed state.

[0018] Preferably, one end of the first pressing plate close to the pressing roller mechanism is tilted upward.

[0019] Preferably, the conveying mechanism includes a conveyor belt and a transmission roller;

[0020] There are two transmission rollers that are rotatably connected to the frame. The conveyor belt is connected to the two transmission rollers. The inner circumference of the conveyor belt is pressed against the outer circumference of the two transmission rollers. The frame is provided with a fourth drive component, and the fourth drive component is connected to a transmission roller.

[0021] Preferably, the frame is provided with a support plate, and the upper end surface of the support plate is in close contact with the inner circumference of the conveyor belt.

[0022] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:

[0023] 1. The forming machine of the utility model can output multiple energy bars at the same time, thereby improving the production and forming efficiency of energy bars and facilitating use.

[0024] 2. In the present invention, the first pressing plate and the second pressing plate limit the energy bar during cutting to prevent the energy bar from shifting during cutting, thereby increasing the qualified rate of energy bar processing.

[0025] 3. In the utility model, there are energy bar raw materials in the storage hopper. The third driving component is started to drive the installation roller to rotate. A plurality of partitions are provided on the installation roller. The partitions gradually drop the raw materials in the storage hopper onto the conveying mechanism below. The unloading speed of the unloading mechanism is uniform and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional diagram of an energy bar forming machine proposed in the utility model.

[0027] Figure 2 This is a three-dimensional diagram from another perspective of the energy bar forming machine proposed by the present invention.

[0028] Figure 3 This is a structural schematic diagram of an energy bar forming machine proposed in the utility model.

[0029] Figure numerals: 1. Frame; 2. Storage hopper; 3. Baffle; 4. Conveyor belt; 5. Electric push rod; 6. Limit plate; 7. Mounting frame; 8. Pressure roller; 9. Hydraulic cylinder; 10. Mounting plate; 11. Fixed frame; 12. Cutting wheel; 13. Second drive assembly; 14. First drive assembly; 15. Transmission roller; 16. Support plate; 17. Fourth drive assembly; 18. Partition; 19. First pressure plate; 20. First spring; 21. First connecting rod; 22. Second pressure plate; 23. Cutting knife; 24. Second spring; 25. Second connecting rod; 26. Mounting roller; 27. Mounting shaft. DETAILED DESCRIPTION

[0030] Example 1

[0031] like Figure 1-Figure 3 As shown, the energy bar forming machine proposed in the present invention includes a frame 1, a baffle 3, a mounting plate 10, a fixing frame 11, a cutting wheel 12, a first pressing plate 19, a first spring 20, a first connecting rod 21, a second pressing plate 22, a cutting knife 23 and a mounting shaft 27;

[0032] The frame 1 is provided with a conveying mechanism and a blanking mechanism, the blanking mechanism is located above the conveying mechanism, the baffle 3 is connected to one end of the frame 1 close to the blanking mechanism, and the frame 1 is provided with a pressing roller mechanism, which is located above the conveying mechanism.

[0033] The pressure roller mechanism includes a mounting frame 7, a pressure roller 8 and a second drive assembly 13; the mounting frame 7 is connected to the frame 1, the pressure roller 8 is rotatably connected to the mounting frame 7, the second drive assembly 13 is connected to the mounting frame 7, and the second drive assembly 13 is transmission-connected to the pressure roller 8.

[0034] The frame 1 is provided with two electric push rods 5, which are symmetrically distributed on the frame 1. The other ends of the electric push rods 5 are provided with a limit plate 6, and the limit plate 6 is located above the conveying mechanism.

[0035] The mounting shaft 27 is rotatably connected to the frame 1 , and the cutting wheels 12 are provided with multiple and connected to the mounting shaft 27 . The cutting wheels 12 are coaxially distributed with the mounting shaft 27 and are evenly distributed on the mounting shaft 27 . The frame 1 is provided with a first drive assembly 14 , and the first drive assembly 14 is transmission-connected to the mounting shaft 27 .

[0036] The fixing frame 11 is connected to the frame 1 . Two hydraulic cylinders 9 are provided on the fixing frame 11 . The mounting plate 10 is connected to the ends of the hydraulic cylinders 9 . The cutting knife 23 is connected to the lower end of the mounting plate 10 .

[0037] The frame 1 is provided with two fixed blocks, which are located between the pressure roller mechanism and the cutting wheel 12. Two first connecting rods 21 are provided and connected to the upper end of the first pressure plate 19. The two first connecting rods 21 are slidably connected to the two fixed blocks. The outer sides of the first connecting rods 21 are each sleeved with a first spring 20, and the first spring 20 is in a compressed state.

[0038] There are two second pressure plates 22, each of which is provided with a second connecting rod 25, which is slidably connected to the mounting plate 10. The second pressure plates 22 are symmetrically distributed on the mounting plate 10, and each of the second connecting rods 25 is sleeved with a second spring 24, which is in a compressed state.

[0039] Furthermore, one end of the first pressing plate 19 close to the pressing roller mechanism is tilted upward.

[0040] The frame 1 is provided with a controller, which is electrically connected to and controls multiple mechanisms. The controller can include a programmable controller, PLC, or single-chip microcomputer commonly used on the market. The controller can make corresponding action instructions to each mechanism based on the feedback signal. The specific control method of the control system is not within the scope of protection of this utility model and will not be elaborated here.

[0041] In the present invention, the raw materials of the energy bars are put into the unloading mechanism, and the unloading mechanism outputs the raw materials to the top of the conveying mechanism, and the limiting plates 6 and baffles 3 on both sides prevent the raw materials from falling. The conveying mechanism drives the raw materials to move to the pressing roller mechanism, and the pressing roller and the limiting plate 6 cooperate to make the energy bar raw materials into a rectangular parallelepiped. The raw materials pass under the first pressing plate 19, and multiple cutting wheels 12 cut the rectangular raw materials into multiple long strips of energy bars. When the energy bar gradually moves to the cutting knife 23, the hydraulic cylinder 9 drives the cutting knife 23 to cut the long strips of energy bars into energy bars of a certain length; the forming machine in the present invention can output multiple energy bars at the same time, improve the production and forming efficiency of energy bars, and facilitate use.

[0042] Example 2

[0043] like Figure 1-Figure 3 As shown, the energy bar forming machine proposed by the present invention, compared with the first embodiment, the unloading mechanism in this embodiment includes a storage hopper 2, a partition 18 and a mounting roller 26;

[0044] The storage hopper 2 is connected to the frame 1, and the mounting roller 26 rotates the inner wall of the storage hopper 2. The storage hopper 2 is provided with a third drive assembly, and the third drive assembly is connected to the mounting roller 26 for transmission. There are multiple partitions 18 and they are all connected to the outer peripheral surface of the mounting roller 26. The partitions 18 are evenly distributed around the circumference of the mounting roller 26.

[0045] In this embodiment, there are energy bar raw materials in the storage hopper 2, and the third drive component is started to drive the installation roller 26 to rotate. A plurality of partitions 18 are provided on the installation roller 26. The partitions 18 gradually drop the raw materials in the storage hopper 2 onto the conveying mechanism below. The unloading speed of the unloading mechanism is uniform and easy to use.

[0046] Example 3

[0047] like Figure 1-Figure 3 As shown, the energy bar forming machine proposed by the present invention, compared with the first embodiment, the conveying mechanism in this embodiment includes a conveyor belt 4 and a transmission roller 15;

[0048] There are two transmission rollers 15 that are rotatably connected to the frame 1. The conveyor belt 4 is cooperatively connected to the two transmission rollers 15. The inner circumference of the conveyor belt 4 is pressed tightly against the outer circumference of the two transmission rollers 15. The frame 1 is provided with a fourth drive component 17, and the fourth drive component 17 is transmission-connected to one transmission roller 15.

[0049] Furthermore, the frame 1 is provided with a support plate 16 , and the upper end surface of the support plate 16 is closely attached to the inner circumference of the conveyor belt 4 .

[0050] In this embodiment, the fourth driving assembly 17 is started to drive the transmission roller 15 to rotate, and the two transmission rollers 15 are connected through the transmission belt 4, and the transmission belt 4 drives the energy bar to move and cut.

[0051] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. An energy bar forming machine, characterized in that: It comprises a frame (1), a baffle (3), a mounting plate (10), a fixing frame (11), a cutting wheel (12), a cutting knife (23) and a mounting shaft (27); A conveying mechanism and a blanking mechanism are provided on the frame (1), the blanking mechanism is located above the conveying mechanism, a baffle (3) is connected to one end of the frame (1) close to the blanking mechanism, and a pressing roller mechanism is provided on the frame (1), the pressing roller mechanism is located above the conveying mechanism; The mounting shaft (27) is rotatably connected to the frame (1); a plurality of cutting wheels (12) are provided and connected to the mounting shaft (27); the cutting wheels (12) are coaxially distributed with the mounting shaft (27) and are evenly distributed on the mounting shaft (27); the frame (1) is provided with a first drive assembly (14); and the first drive assembly (14) is transmission-connected to the mounting shaft (27); The fixing frame (11) is connected to the frame (1), two hydraulic cylinders (9) are provided on the fixing frame (11), the mounting plate (10) is connected to the ends of the hydraulic cylinders (9), and the cutting knife (23) is connected to the lower end of the mounting plate (10).

2. The energy bar forming machine according to claim 1, characterized in that: The pressing roller mechanism comprises a mounting frame (7), a pressing roller (8) and a second driving assembly (13); The mounting frame (7) is connected to the frame (1), the pressure roller (8) is rotatably connected to the mounting frame (7), the second driving component (13) is connected to the mounting frame (7), and the second driving component (13) is transmission-connected to the pressure roller (8).

3. The energy bar forming machine according to claim 1, characterized in that: The unloading mechanism includes a storage hopper (2), a partition (18) and a mounting roller (26); The storage hopper (2) is connected to the frame (1), the mounting roller (26) rotates the inner wall of the storage hopper (2), the storage hopper (2) is provided with a third drive assembly, the third drive assembly is connected to the mounting roller (26), a plurality of partitions (18) are provided and are all connected to the outer peripheral surface of the mounting roller (26), and the partitions (18) are evenly distributed on the circumference of the mounting roller (26).

4. The energy bar forming machine according to claim 1, characterized in that: The frame (1) is provided with two electric push rods (5), which are symmetrically distributed on the frame (1). The other ends of the electric push rods (5) are each provided with a limit plate (6), and the limit plate (6) is located above the conveying mechanism.

5. The energy bar forming machine according to claim 1, characterized in that: It also includes a first pressing plate (19), a first spring (20), a first connecting rod (21) and a second pressing plate (22); The frame (1) is provided with two fixed blocks, the fixed blocks are located between the pressing roller mechanism and the cutting wheel (12), two first connecting rods (21) are provided and connected to the upper end of the first pressing plate (19), the two first connecting rods (21) are slidably connected to the two fixed blocks, and the outer sides of the first connecting rods (21) are each sleeved with a first spring (20), and the first spring (20) is in a compressed state; Two second pressing plates (22) are provided, each of the second pressing plates (22) is provided with a second connecting rod (25), each of the second connecting rods (25) is slidably connected to the mounting plate (10), the second pressing plates (22) are symmetrically distributed on the mounting plate (10), each of the second connecting rods (25) is sleeved with a second spring (24), and the second spring (24) is in a compressed state.

6. The energy bar forming machine according to claim 5, characterized in that: One end of the first pressing plate (19) close to the pressing roller mechanism is tilted upward.

7. The energy bar forming machine according to claim 1, characterized in that: The conveying mechanism includes a conveyor belt (4) and a transmission roller (15); Two transmission rollers (15) are provided and are rotatably connected to the frame (1); the conveyor belt (4) is cooperatively connected to the two transmission rollers (15); the inner circumference of the conveyor belt (4) is pressed tightly against the outer circumference of the two transmission rollers (15); the frame (1) is provided with a fourth driving assembly (17); the fourth driving assembly (17) is transmission-connected to one transmission roller (15).

8. The energy bar forming machine according to claim 7, characterized in that: The frame (1) is provided with a support plate (16), and the upper end surface of the support plate (16) is closely attached to the inner peripheral surface of the conveyor belt (4).

Citation Information

Patent Citations

  • Baking energy bar forming machine

    CN220875710U