Anti-blocking device of tea uniform piling machine
By installing a motor-driven gear system on the top of the hopper of the tea leaf uniformizer, the mixing rod is used to stir the tea leaf, the problem of hopper blockage is solved, and the continuity of tea leaf cutting and processing efficiency is improved.
Patent Information
- Application Number
- CN202422222353.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The hopper of the tea leaf uniformizer is prone to blockage when unloading, which affects the continuity and integrity of the tea leaf cutting and thus affects the processing efficiency.
An anti-blocking device for tea leaf uniform stacker is designed. By installing a support plate on the top of the hopper, the support plate is equipped with a motor-driven driving driving gear and driven gear, which drives the mixing rod to stir the tea leaves to avoid clogging.
It effectively avoids the blockage of tea in the hopper cutting port, ensures the continuity and integrity of tea cutting, and improves processing efficiency.
Smart Images

Figure CN223254117U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tea processing devices, and particularly relates to an anti-blocking device for a tea pile leveling machine. Background Art
[0002] Tea pile leveling is a process in refined production. Its purpose is to mix different batches of tea produced in the refining process evenly according to the proportion, so that the quality combination of each box of finished products is consistent, to ensure the uniformity of the quality of the tea, and to avoid large differences in the quality of independent packages after packaging. During tea processing, the processed tea leaves are put into the hopper of the pile leveler, and then the discharge port at the bottom of the hopper is used to fall onto the transmission belt below. The belt is then used to move the tea leaves at a uniform speed to the next production equipment for tea production and processing. However, the device also has the following defects: when the above-mentioned equipment is in use, when the hopper on the pile leveler is unloading, it is easy for the tea leaves to abut and block the discharge port, thereby affecting the continuity and integrity of the tea discharge, and thus affecting the tea processing efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide an anti-blocking device for a tea piler, aiming to solve the problem in the prior art that when the above-mentioned equipment is in use, tea leaves are easily abutted and blocked when the hopper on the piler is unloading tea, thereby affecting the continuity and integrity of the tea unloading and further affecting the tea processing efficiency.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-blocking device for a tea piler, comprising: a piler body, a hopper installed on one side of the conveyor belt of the piler body, the top of the support column of the piler body near the hopper side is sleeved with a support plate, and the bottom of the other side of the support plate is engaged with the top of the hopper, the side wall of the support plate is provided with a first bearing, the inner wall of the first bearing is sleeved with a stirring rod, the upper section of the stirring rod is threadedly connected to the driven gear by a bolt, the side wall of the driven gear is meshed with the driving gear, the bottom of the driving gear is threadedly connected to the motor by a fixing bolt, the bottom of the motor abuts against the top of the support plate, the top of the stirring rod is sleeved with a second bearing, the outer wall of the second bearing is sleeved on the lateral end of the top plate, and the bottom of the top plate is threadedly connected to the support plate.
[0005] In order to facilitate fixing the stirring rod in a certain position for rotating and stirring by utilizing the first bearing provided on the top of the support plate, as an anti-blocking device of a tea piler of the utility model, two circular through grooves are opened on the top of the support plate and two sets of first bearings and stirring rods are provided.
[0006] In order to utilize the driving gear to drive the meshed driven gears on both sides to rotate and stir the tea leaves, as a preferred anti-blocking device of the tea piler of the present invention, a group of driven gears are meshed and connected on both sides of the driving gear.
[0007] In order to utilize the first bearing to fix the position of the stirring rod while utilizing the two groups of stirring blades provided at the bottom to fully stir the tea leaves, as a preferred anti-blocking device of a tea piler of the present invention, two groups of stirring blades are provided at the bottom of the stirring rod, and the stirring blades at the lower end are an integrated structure distributed in a ring at an angle of 45 degrees at the bottom of the stirring rod, and a disc-shaped convex ring is provided in the middle section of the stirring rod to abut the top of the first bearing.
[0008] In order to utilize the support column of the stacking machine body and the groove on the top of the hopper to fix the position of the support plate, as an anti-blocking device of a tea stacking machine of the present invention, a support column and a support plate are provided at the bottom of the stacking machine body near the hopper to form a socket connection structure, and two groups of support rods are provided at the bottom of the support plate, and the bottom of the long rod is provided with a cylindrical groove, the shape and size of which are consistent with the support column on one side of the stacking machine body.
[0009] In order to unscrew the fixing bolt fixed between the driving gear and the motor so as to disassemble the two for maintenance, as a preferred anti-blocking device of the tea pile leveling machine of the present invention, the driving gear, the fixing bolt and the motor form a threaded connection structure.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] The motor provided on the support plate on the top of the hopper drives the connected driving gear to rotate, so that the driven gears on both sides of the driven gear drive the two stirring rods below to stir the tea leaves in the hopper, avoiding the problem of tea leaves being blocked when being discharged from the discharge port below the hopper.
[0012] The support column on one side of the pile leveler body and the groove on the hopper are used to fix the position of the support plate, and the support plate is conveniently removed to remove the stirring rod connected thereto for maintenance and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;
[0016] Figure 3 This is a side structural diagram of the present utility model;
[0017] Figure 4 It is a schematic diagram of the enlarged structure of the support plate part of the utility model.
[0018] In the figure: 1. Stacker body; 2. Hopper; 3. Support plate; 4. First bearing; 5. Stirring rod; 6. Driven gear; 7. Driving gear; 8. Fixing bolt; 9. Motor; 10. Second bearing; 11. Top plate. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figure 1-4 The present invention provides the following technical solutions: an anti-blocking device for a tea piler, comprising: a piler body 1. The piler body 1 in this design is model: ZTS-0.5T. A hopper 2 is mounted on the surface of the piler body 1. The piler body 1 in this technical solution is provided with a transmission mechanism at the bottom of one side thereof. This mechanism is a conventional technology in this field and has no relevance to the technical problem in this technical solution. Therefore, no further description is made in this technical solution. In specific use, tea leaves are put into the hopper 2, and then the stirring rod 5 is used to start stirring, so that the tea leaves in the hopper 2 pass through the discharge port opened at the bottom of the hopper 2 and enter the transmission belt below, thereby utilizing the transmission mechanism installed at the bottom of the piler body to drive the tea leaves to be evenly transported to the next processing equipment.
[0021] A hopper 2 is installed on one side of the conveyor belt of the stacking machine body 1. The top of the support column on the side of the stacking machine body 1 near the hopper 2 is sleeved with a support plate 3, and the bottom of the other side of the support plate 3 is engaged with the top of the hopper 2. A first bearing 4 is provided on the side wall of the support plate 3. The inner wall of the first bearing 4 is sleeved with a stirring rod 5. The upper section of the stirring rod 5 is threadedly connected to the driven gear 6 by a bolt. The side wall of the driven gear 6 is meshed with the driving gear 7. The bottom of the driving gear 7 is threadedly connected to the motor 9 by a fixing bolt 8. The bottom of the motor 9 abuts against the top of the support plate 3. The top of the stirring rod 5 is sleeved with a second bearing 10. The outer wall of the second bearing 10 is sleeved on the lateral end of the top plate 11, and the bottom of the top plate 11 is threadedly connected to the support plate 3.
[0022] Preferably, two circular through grooves are formed on the top of the support plate 3 and two sets of first bearings 4 and stirring rods 5 are provided.
[0023] During specific use, the position of the first bearing 4 is fixed by utilizing the through groove provided on the support plate 3 , and the position of the stirring rod 5 is fixed by utilizing the first bearing 4 to be sleeved.
[0024] Preferably, both sides of the driving gear 7 are meshedly connected with a group of driven gears 6 .
[0025] During specific use, when the driving gear 7 rotates, the driven gears 6 meshed on both sides thereof start to rotate together, so that the stirring rod 5 connected to the driven gear 6 rotates together with the cooperation of the first bearing 4 and the second bearing 10 sleeved at the lower end and the top.
[0026] Preferably, two groups of stirring blades are provided at the bottom of the stirring rod 5 , and the stirring blades at the lower end are an integrated structure distributed in a ring at a 45-degree angle at the bottom of the stirring rod 5 , and a disc-shaped convex ring is provided in the middle section of the stirring rod 5 to abut against the top of the first bearing 4 .
[0027] During specific use, when the stirring rods 5 rotate and stir, the two groups of stirring blades provided at the bottom of the two stirring rods 5 rotate inside the hopper 2 to stir the tea leaves put in.
[0028] Preferably: a support column and a support plate 3 are provided at the bottom of the stacking machine body 1 near the hopper 2 to form a sleeve connection structure, and two groups of support rods are provided at the bottom of the support plate 3, and the bottom of the long rod is provided with a cylindrical groove whose shape and size are consistent with the support column on one side of the stacking machine body 1.
[0029] When in use, the support plate 3 sleeved on the support column on one side of the stacking machine body 1 is pulled upwards, so that the support plate 3 fixedly supported by the stacking machine body 1 and the hopper 2 can be easily removed.
[0030] Preferably, the driving gear 7, the fixing bolt 8 and the motor 9 form a threaded connection structure.
[0031] During use, the fixing bolt 8 fixed at the intersection of the driving gear 7 and the motor 9 is unscrewed, thereby facilitating the removal of the driving gear 7 and its replacement.
[0032] Working principle: During the tea processing process, tea leaves are put into the hopper 2 on one side of the pile leveling machine body 1, and then the motor 9 is started to make its transmission end start to rotate, thereby driving the driving gear 7 connected to its top to rotate together. When the driving gear 7 rotates, the driven gears 6 meshed on both sides of it start to rotate together, so that the stirring rod 5 connected to the driven gear 6 rotates together under the cooperation of the first bearing 4 and the second bearing 10 sleeved at the lower end and the top, so that the two groups of stirring blades provided at the bottom of the two stirring rods 5 rotate inside the hopper 2 to stir the tea leaves put in, so as to avoid the stacking of tea leaves discharged from the bottom discharge port of one side of the hopper 2 from being blocked, thereby affecting the production and processing efficiency of the tea. After the processing is completed, the bolts fixed at the bottom of the top plate 11 are unscrewed to remove the top plate 11, so that the driven gear 6 on the stirring rod 5 fixed by the second bearing 10 on the top plate 11 can be removed, and then the support plate 3 sleeved on the support column on one side of the pile leveling machine body 1 is pulled up, so as to facilitate the removal of the support plate 3 and the stirring rod 5 as a whole, so as to clean and maintain them.
[0033] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An anti-blocking device for a tea pile leveler, comprising: The stacking machine body (1) is characterized in that: a hopper (2) is installed on one side of the conveyor belt of the stacking machine body (1); the top of the support column of the stacking machine body (1) near the hopper (2) is sleeved with a support plate (3), and the bottom of the other side of the support plate (3) is engaged with the top of the hopper (2); the side wall of the support plate (3) is provided with a first bearing (4); the inner wall of the first bearing (4) is sleeved with a stirring rod (5); the upper section of the stirring rod (5) is threadedly connected to a driven gear (6) by a bolt; the side wall of the driven gear (6) is meshed with a driving gear (7); the bottom of the driving gear (7) is threadedly connected to a motor (9) by a fixing bolt (8); the bottom of the motor (9) abuts against the top of the support plate (3); the top of the stirring rod (5) is sleeved with a second bearing (10); the outer wall of the second bearing (10) is sleeved with the lateral end of the top plate (11); the bottom of the top plate (11) is threadedly connected to the support plate (3).
2. The anti-blocking device of a tea pile leveling machine according to claim 1, characterized in that: Two circular through grooves are formed on the top of the support plate (3) and two sets of first bearings (4) and stirring rods (5) are provided.
3. The anti-blocking device of a tea pile leveling machine according to claim 1, characterized in that: The two sides of the driving gear (7) are respectively meshed and connected with a set of driven gears (6).
4. The anti-blocking device of a tea pile leveling machine according to claim 1, characterized in that: The bottom of the stirring rod (5) is provided with two groups of stirring blades, the stirring blades at the lower end of which are an integral structure distributed in a ring shape at an angle of 45 degrees at the bottom of the stirring rod (5), and the middle section of the stirring rod (5) is provided with a disc-shaped convex ring that abuts against the top of the first bearing (4).
5. The anti-blocking device of a tea pile leveling machine according to claim 1, characterized in that: The bottom of the stacking machine body (1) near the hopper (2) is provided with a support column and a support plate (3) to form a sleeve connection structure. The bottom of the support plate (3) is provided with two groups of support rods, and the bottom of the long rods is provided with a cylindrical groove with a shape and size consistent with the support column on one side of the stacking machine body (1).
6. The anti-blocking device of a tea pile leveling machine according to claim 1, characterized in that: The driving gear (7), the fixing bolt (8) and the motor (9) form a threaded connection structure.