Streamline positioning device
Through the design of streamlined tracks and multi-stage positioning devices, the precise positioning of semi-finished products in multiple directions is achieved, the problem of insufficient positioning of single directions in the prior art is solved, and the stability and efficiency of the production line are improved.
Patent Information
- Application Number
- CN202422541078.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing positioning devices are only positioned in a single direction, which cannot meet the demand for accurate positioning of semi-finished products in the automated production line, resulting in problems such as offset and damage during the absorption and flip.
The streamlined track and multi-stage positioning device are adopted, including the first, second and third positioning devices, and are positioned in the vertical, axial and lateral directions respectively to ensure the accurate positioning of the semi-finished product at the set position.
The precise positioning of semi-finished products in multiple directions is achieved, product offset and instability caused by inaccurate positioning is reduced, and the operation stability and production efficiency of the automated production line are improved.
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Figure CN223254134U_ABST
Abstract
Description
Technical field
[0001] The present application relates to the field of semi-finished product detection equipment, and in particular to a streamline positioning device. [Background Technology]
[0002] In automated production, the transfer and positioning accuracy of semi-finished products is crucial to the production efficiency and product quality of subsequent processes. This is especially true for precision electronics and surface-sensitive components (such as semi-finished PCBs), where accurate positioning is essential for smooth subsequent pick-up and flipping operations. Failure to accurately position the semi-finished product before pick-up can lead to deviation, damage, or instability during subsequent operations, compromising product quality and production efficiency.
[0003] However, existing positioning devices typically only position semi-finished products in a single direction, which presents significant limitations in complex production processes. Since automated production lines typically require precise multi-directional positioning of semi-finished products to accommodate the needs of different operational links, the inadequacy of single-direction positioning can lead to numerous problems during the suction and flipping processes. For example, during the suction operation, the semi-finished product may shift or slide due to inadequate lateral or axial positioning. During the flipping process, a semi-finished product that is not adequately positioned may lose stability during flipping, resulting in surface damage or operational failure. Therefore, to address the aforementioned deficiencies in the existing technology, there is an urgent need for a streamlined positioning device capable of high-precision positioning in multiple directions. [Utility Model Content]
[0004] The purpose of this application is to provide a streamlined positioning device, which can achieve precise positioning of semi-finished products in multiple directions through a multi-stage positioning device, ensure its accuracy in the set position, and reduce the problems of subsequent product deviation and instability caused by inaccurate positioning.
[0005] The purpose of this application is achieved through the following technical solutions:
[0006] A streamline positioning device, used in semi-finished product detection equipment, comprising:
[0007] Streamline track, used to transport semi-finished products to the set position;
[0008] Positioning device, comprising:
[0009] a first positioning device, disposed on one side of the streamline track, for intercepting and fixing the semi-finished product when it is transferred to the set position;
[0010] a second positioning device, located on the same side of the streamline track as the first positioning device, and cooperating with the first positioning device to axially position the semi-finished product along the conveying direction of the streamline track;
[0011] The third positioning device is arranged on the other side of the streamline track to perform lateral positioning of the semi-finished product along a direction perpendicular to the streamline track.
[0012] Optionally, in the above-mentioned streamline positioning device, the first positioning device includes a first cylinder, and the first cylinder rises vertically when the semi-finished product reaches the set position to intercept and fix the semi-finished product.
[0013] Optionally, in the above-mentioned streamline positioning device, the second positioning device includes a second cylinder and a horizontal moving assembly, and the second cylinder is installed on the horizontal moving assembly. After the first cylinder intercepts and fixes the semi-finished product, the second cylinder rises vertically and moves horizontally along the transmission direction of the streamline track under the action of the horizontal moving assembly to axially clamp and fix the semi-finished product.
[0014] Furthermore, in the above-mentioned streamline positioning device, the horizontal movement assembly includes a slide rail and a driving device, the slide rail is used to guide the second cylinder to move along the horizontal axis, and the driving device is used to drive the second cylinder to move in the horizontal axis.
[0015] Furthermore, in the above-mentioned streamline positioning device, the driving device is an electric motor.
[0016] Optionally, in the above-mentioned streamline positioning device, the third positioning device includes a third cylinder, and after the second positioning device completes the axial positioning of the semi-finished product, the third cylinder moves in a direction perpendicular to the streamline track to laterally clamp and fix the semi-finished product.
[0017] Furthermore, in the streamline positioning device described above, the first cylinder and the second cylinder are both pneumatic push cylinders, and the third cylinder is a single-acting spring return cylinder.
[0018] Optionally, in the streamline positioning device, surfaces of the first cylinder, the second cylinder and the third cylinder that are in contact with the semi-finished product are all provided with elastomeric gaskets.
[0019] Optionally, the streamline positioning device further includes a photoelectric sensor, which is used to detect the transmission position of the semi-finished product in real time and trigger the first cylinder to rise when the semi-finished product reaches a set position.
[0020] Optionally, the streamline positioning device further includes a suction cup device, which is installed in the flipping mechanism of the semi-finished product detection equipment and is used to generate suction through airflow to grab the semi-finished product after positioning.
[0021] The effects provided in the content of the utility model are only the effects of the embodiments, not all the effects of the invention. One of the above technical solutions has the following advantages or beneficial effects:
[0022] The present application provides a streamline positioning device, comprising a streamline track and a positioning device, wherein the streamline track is used to guide a semi-finished product to a set position, providing a basis for subsequent positioning; a first positioning device is arranged on one side of the streamline track, intercepting and fixing the semi-finished product when it is transferred to the set position, ensuring that the semi-finished product can be stabilized in the predetermined position when it arrives; a second positioning device is located on the same side of the streamline track as the first positioning device, and cooperates with the first positioning device to axially position the semi-finished product along the transmission direction of the streamline track, thereby enhancing the accuracy of the axial positioning of the semi-finished product; a third positioning device is arranged on the other side of the streamline track, positioning the semi-finished product laterally in a direction perpendicular to the streamline track, further ensuring the positioning accuracy and stability of the semi-finished product in all directions. This solution realizes precise positioning of the semi-finished product in multiple directions through the multi-stage coordination design of the streamline track and the first, second, and third positioning devices, ensuring that the semi-finished product is precisely positioned at the set position before entering the suction and flipping operation, reducing the problem of subsequent product displacement and instability caused by inaccurate positioning, and improving the operational stability and production efficiency of the automated production line.
Brief Description of the Drawings
[0023] Figure 1 This is a schematic diagram of the overall structure of a streamline positioning device according to an embodiment of the present application;
[0024] Figure 2 yes Figure 1 A schematic diagram of part of the internal structure of the streamline positioning device;
[0025] Reference numerals:
[0026] 100 - streamline track; 200 - positioning device; 210 - first positioning device, 211 - first cylinder, 220 - second positioning device, 221 - second cylinder, 222 - horizontal moving component, 230 - third positioning device, 231 - third cylinder, 240 - photoelectric sensor. [Specific implementation method]
[0027] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. It will be understood that the specific embodiments described herein are only used to explain the present application, rather than to limit the present application. It should also be noted that, for ease of description, only some, rather than all, structures related to the present application are shown in the accompanying drawings. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0028] As used herein, the terms "comprise," "comprising," and "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus comprising a series of steps or elements is not limited to the listed steps or elements but may optionally include steps or elements not listed, or may optionally include other steps or elements inherent to the process, method, product, or apparatus.
[0029] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0030] The streamlined positioning device of the present application is primarily used in semi-finished product inspection equipment, particularly in automated production lines requiring high-precision transmission and positioning. This solution, through the multi-stage coordinated design of streamlined tracks and first, second, and third positioning devices, enables precise positioning of semi-finished products in multiple directions, ensuring they are precisely positioned at the desired location before entering the suction and flipping operations. This reduces subsequent product deviation and instability caused by inaccurate positioning, thereby improving the operational stability and production efficiency of automated production lines.
[0031] Figure 1 This is a schematic diagram of the structure of a streamline positioning device according to an embodiment of the present application. Figure 1 The streamline positioning device is used in semi-finished product detection equipment, including a streamline track 100 and a positioning device 200. The streamline track 100 is used to transport the semi-finished product to a set position, and the positioning device 200 is used to fix the semi-finished product at the set position and provide axial and lateral positioning support to ensure the stability and accuracy of the semi-finished product in subsequent processing.
[0032] See Figure 2 , Figure 2 yes Figure 1Schematic diagram of the partial internal structure of the streamline positioning device. As shown in the figure, the positioning device 200 includes a first positioning device 210, a second positioning device 220 and a third positioning device 230. Among them, the first positioning device 210 is arranged on one side of the streamline track 100, and is used to intercept and fix the semi-finished product when it is transferred to the set position, ensuring that the semi-finished product can be stable in the set position when it arrives. The second positioning device 220 and the first positioning device 210 are located on the same side of the streamline track 100, and cooperate with the first positioning device 210 to axially position the semi-finished product along the transmission direction of the streamline track 100, thereby enhancing the accuracy of the axial positioning of the semi-finished product. The third positioning device 230 is arranged on the other side of the streamline track 100, and performs lateral positioning of the semi-finished product in a direction perpendicular to the streamline track 100, further ensuring the positioning accuracy and stability of the semi-finished product in all directions.
[0033] This embodiment, by installing first, second, and third positioning devices on the streamlined track, achieves multi-directional, precise positioning of semi-finished products. This effectively reduces subsequent operational issues caused by inaccurate positioning, improving the operational stability and production efficiency of the automated production line. Because the semi-finished products are precisely positioned before entering the suction and flipping operations, the quality control risks caused by positioning errors are significantly reduced, improving the overall accuracy and reliability of the production process.
[0034] In some embodiments, the first positioning device 210 includes a first cylinder 211. The first cylinder rises vertically when the semi-finished product reaches a set position, securing the semi-finished product there and preventing it from shifting due to vibration or inertia after reaching the set position. The second positioning device 220 includes a second cylinder 221 and a horizontal movement assembly 222. The second cylinder 221 is mounted on the horizontal movement assembly 222. After the first cylinder 211 intercepts and secures the semi-finished product, the second cylinder 221 rises vertically and, under the action of the horizontal movement assembly 222, moves horizontally along the transport direction of the streamlined track 100 to axially clamp the semi-finished product, ensuring stable positioning in the transport direction and reducing operational errors that may be caused by semi-finished product movement. The third positioning device 230 includes a third cylinder 231. After the second positioning device 220 completes axial positioning of the semi-finished product, the third cylinder 231 moves perpendicular to the streamlined track 100 to lateral clamp the semi-finished product and prevent any lateral movement or shifting of the semi-finished product during the production process. Through axial clamping and lateral clamping, the positioning of the semi-finished product in two directions is completely locked. This double fixing mechanism (axial and lateral) ensures the stability of the semi-finished product throughout the production process.
[0035] In some embodiments, the horizontal movement assembly 222 includes a slide rail and a drive device. The slide rail is used to guide the second cylinder 221 in horizontal axial movement, and the drive device is used to drive the second cylinder 221 in horizontal axial movement. The drive device can be an electric motor. The arrangement of the slide rail and the drive device in the horizontal movement assembly 222 can achieve precise guidance and control of the horizontal axis of the second cylinder 221, enabling the cylinder to move in a more stable manner in the horizontal axis.
[0036] In some embodiments, the first cylinder 221 and the second cylinder 222 are both configured as pneumatic push cylinders, and the third cylinder is configured as a single-acting spring return cylinder 223. By configuring the first cylinder 221 and the second cylinder 222 as pneumatic push cylinders, a controllable clamping force can be provided during the positioning process, ensuring accurate interception and axial positioning of the semi-finished product. Using a single-acting spring return cylinder as the third cylinder 223 can achieve a simple automatic reset function, reducing energy consumption and improving operational reliability. In addition, in some embodiments, the surfaces of the first cylinder 221, the second cylinder 222, and the third cylinder 223 that are in contact with the semi-finished product are all provided with elastomeric gaskets to absorb the vibration and impact generated when the cylinders come into contact with the semi-finished product, thereby reducing physical damage to the surface of the semi-finished product.
[0037] To improve positioning accuracy, in some embodiments, the streamline positioning device further includes a photoelectric sensor 240. This sensor is used to detect the transport position of the semi-finished product in real time and trigger the first cylinder 221 to rise when the semi-finished product reaches the set position. Detection by the photoelectric sensor 240 ensures that the semi-finished product is identified at the precise time and position, reducing operational errors caused by positional errors and enhancing the reliability and accuracy of positioning.
[0038] In some embodiments, the streamlined positioning device also includes a suction cup device, which is installed in the flipping mechanism of the semi-finished product inspection equipment. The suction cup device uses airflow to generate suction, effectively grasping the positioned semi-finished product. Grasping the positioned semi-finished product with the suction cup device effectively avoids surface wear or damage caused by physical clamping in conventional techniques. This non-contact gripping method, particularly for precision electronic components or surface-sensitive materials, effectively reduces damage during operation and ensures product quality.
[0039] In summary, the streamline positioning device provided in the embodiment of the present application realizes the precise positioning of the semi-finished product in multiple directions through the multi-stage positioning device, ensures its accuracy in the set position, and reduces the product deviation caused by inaccurate positioning. The multi-stage positioning device cooperates with the streamline track to improve the automation level of the production process and ensure the efficient and stable transmission and positioning of the semi-finished products. At the same time, the application of elastomeric gaskets and non-contact suction cup devices effectively reduces physical damage to the surface of the semi-finished product and ensures the quality and integrity of the product. The device is particularly suitable for automated production lines with high requirements for precision and quality, such as electronic manufacturing and semiconductor testing, and can meet the needs of high-demand production environments.
[0040] Although the present application has been described in detail above using general descriptions and specific embodiments, it will be apparent to those skilled in the art that modifications or improvements may be made based on the present application. Therefore, such modifications or improvements, which do not depart from the spirit of the present application, are within the scope of protection claimed in the present application.
Claims
1. A streamline positioning device, used in semi-finished product detection equipment, characterized in that: include: Streamline track, used to transport semi-finished products to the set position; Positioning device, comprising: a first positioning device, disposed on one side of the streamline track, for intercepting and fixing the semi-finished product when it is transferred to the set position; a second positioning device, located on the same side of the streamline track as the first positioning device, and cooperating with the first positioning device to axially position the semi-finished product along the conveying direction of the streamline track; The third positioning device is arranged on the other side of the streamline track to perform lateral positioning of the semi-finished product along a direction perpendicular to the streamline track.
2. The streamline positioning device according to claim 1, characterized in that: The first positioning device includes a first cylinder, which rises vertically when the semi-finished product reaches the set position to intercept and fix the semi-finished product.
3. The streamline positioning device according to claim 2, characterized in that: The second positioning device includes a second cylinder and a horizontal moving assembly. The second cylinder is installed on the horizontal moving assembly. After the first cylinder intercepts and fixes the semi-finished product, the second cylinder rises vertically and moves horizontally along the transmission direction of the streamline track under the action of the horizontal moving assembly to axially clamp and fix the semi-finished product.
4. The streamline positioning device according to claim 3, characterized in that: The horizontal movement assembly includes a slide rail and a driving device. The slide rail is used to guide the second cylinder to move along the horizontal axis, and the driving device is used to drive the second cylinder to move in the horizontal axis.
5. The streamline positioning device according to claim 4, characterized in that: The driving device is an electric motor.
6. The streamline positioning device according to claim 3, characterized in that: The third positioning device includes a third cylinder. After the second positioning device completes the axial positioning of the semi-finished product, the third cylinder moves in a direction perpendicular to the streamline track to laterally clamp and fix the semi-finished product.
7. The streamline positioning device according to claim 6, characterized in that: The first cylinder and the second cylinder are both pneumatic push cylinders, and the third cylinder is a single-acting spring return cylinder.
8. The streamline positioning device according to claim 7, characterized in that: Surfaces of the first cylinder, the second cylinder and the third cylinder that are in contact with the semi-finished product are all provided with elastomeric gaskets.
9. The streamline positioning device according to any one of claims 2 to 8, characterized in that: It also includes a photoelectric sensor, which is used to detect the transmission position of the semi-finished product in real time and trigger the first cylinder to rise when the semi-finished product reaches a set position.
10. The streamline positioning device according to any one of claims 1 to 8, characterized in that: It also includes a suction cup device, which is installed in the turning mechanism of the semi-finished product detection equipment and is used to generate suction through airflow to grab the semi-finished product after positioning.