Feeding device for diameter detection of wear-resistant steel balls

Through the combined design of rotating plate, electric push rod and measuring plate, combined with distance sensor and controller, the problem of steel ball sorting in wear-resistant steel ball detection device is solved, and rapid sorting and adaptation to the detection of steel balls of different diameters is achieved, which improves detection efficiency and accuracy.

CN223254202UActive Publication Date: 2025-08-22XUZHOU HONGYAN WEAR RESISTANT MATERIAL CO LTD
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Patent Information

Application Number
CN202421729764.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-08-22
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing wear-resistant steel ball detection device is difficult to quickly feed the steel balls completed according to qualified and unqualified materials, and it is difficult to adapt to steel ball detection of different diameters.

Method used

The combination design of rotating plate, electric push rod, measuring plate, distance sensor and constraint components is adopted. Through the controller analysis and detection results, the electric push rod shrinkage is controlled to achieve automatic sorting of steel balls, and the two-way screw is used to adjust the supporting rod spacing to adapt to steel balls of different diameters.

Benefits of technology

It realizes rapid sorting of steel balls after inspection is completed, adapts to the diameter detection of steel balls of different specifications, and improves detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device for detecting the diameter of a wear-resistant steel ball, which belongs to the technical field of steel ball production and comprises two supporting plates and a connecting rod fixedly arranged between the two supporting plates, and the inner sides of the two supporting plates are respectively provided with a restraining assembly used for keeping a rotating plate in a horizontal state. The steel ball detection device has the beneficial effects that the rotating plate, the electric push rod, the measuring plates, the distance sensor, the controller, the bearing rod and the constraint assembly are arranged, so that after the electric push rod drives the measuring plates to be close to each other to detect steel balls placed on the bearing rod, the detection result is analyzed through the controller; according to whether the product diameter is within the error range or not, different electric push rods are controlled to contract, the electric push rods contract to drive a measuring plate to move, a V-shaped rod can be extruded to deflect to drive an extrusion rod to extrude a pressed block, a rotating plate is made to deflect, then a ball slides down along a bearing rod, and the effect that qualified products and unqualified products are separately fed is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel ball production, in particular to a feeding device for detecting the diameter of wear-resistant steel balls. Background Art

[0002] Wear-resistant steel balls are a kind of crushing medium used in ball mills to crush materials in the mill. During the production process of wear-resistant steel balls, in order to ensure the consistency of the wear-resistant steel balls, it is necessary to conduct random inspections on the diameter of the wear-resistant steel balls.

[0003] Most steel ball detection devices use a steel ball placement ring, a measuring plate, an electric push rod and a distance sensor. The steel ball is placed on the placement ring, and the electric push rod drives the two measuring plates to move closer to each other to clamp the steel ball. The distance sensor detects the distance between the two measuring plates, which is the diameter of the steel ball. However, after the detection is completed, the steel ball needs to be removed from the steel ball placement ring, making it difficult to quickly determine whether the installation of the steel ball is within the error range and feed it separately. Utility Model Content

[0004] The purpose of the utility model is to solve the above-mentioned technical problems and to provide a feeding device for detecting the diameter of wear-resistant steel balls.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A feeding device for detecting the diameter of a wear-resistant steel ball comprises two support plates and a connecting rod fixedly arranged between the two support plates, electric push rods are fixedly arranged on the outer sides of the two support plates, the telescopic ends of the two electric push rods penetrate into the inner sides of the support plates and are provided with measuring plates, a rotating plate is rotatably arranged between the two support plates, two supporting rods for supporting steel balls are symmetrically arranged on the upper ends of the rotating plates, and constraint components for keeping the rotating plates in a horizontal state are respectively provided on the inner sides of the two support plates;

[0007] The constraint assembly includes a fixed plate fixed on the inner side of the support plate and a V-shaped rod rotatably arranged at the lower end of the fixed plate. A torsion spring is provided at the rotating connection of the V-shaped rod. The upper surface height of the V-shaped rod is lower than the lower surface height of the measuring plate. An extrusion rod is fixed to the lower end of the V-shaped rod. A rotating wheel that cooperates with the measuring plate is rotatably provided on the upper surface of the other end of the V-shaped rod. Pressure blocks that cooperate with the extrusion rod are respectively fixed to the upper ends of the rotating plates.

[0008] As a further description of the above technical solution:

[0009] A through-opening groove is provided through the middle of the rotating plate, and a moving block that slides with the through-opening groove is fixed at the lower ends of the two supporting rods. A two-way screw rod is provided for rotation inside the through-opening groove, and the two moving blocks are respectively threadedly connected to the two-way screw rod. Both ends of the two-way screw rod are movable through the outside of the support plate and are provided with operating handles, and the surfaces of the two support plates are provided with travel grooves that cooperate with the two-way screw rods.

[0010] As a further description of the above technical solution:

[0011] A distance sensor is embedded on the inner side of one of the measuring plates, a controller is disposed on the outer side of one of the supporting plates, and the distance sensor and the electric push rod are electrically connected to the controller respectively.

[0012] As a further description of the above technical solution:

[0013] Baffles are fixedly provided on opposite sides of the two measuring plates.

[0014] As a further description of the above technical solution:

[0015] A collecting frame matched with both ends of the supporting rod is respectively provided between the two supporting plates.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0017] In the utility model, a rotating plate, an electric push rod, a measuring plate, a distance sensor, a controller, a supporting rod and a constraint assembly are provided, so that the electric push rod drives the measuring plates to approach each other and completes the detection of the steel balls placed on the supporting rod. After the detection result is analyzed by the controller, different electric push rods are controlled to retract according to whether the product diameter is within the error range. The contraction of the electric push rod drives the measuring plate to move, which squeezes the V-shaped rod to deflect and drives the extrusion rod to squeeze the pressure block, so that the rotating plate deflects, and then the ball slides along the supporting rod, so as to achieve the effect of separating qualified products from unqualified products for feeding;

[0018] In the utility model, by providing a bidirectional screw rod and a movable block, the distance between the two supporting rods can be adjusted to meet the requirements of placing steel balls of different diameters on the two supporting rods, thereby facilitating diameter detection of steel balls of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The figure shows the appearance of the feeding device provided according to the embodiment of the utility model;

[0020] Figure 2 A schematic diagram of the partial structure of a feeding device provided according to an embodiment of the present utility model is shown;

[0021] Figure 3A schematic structural diagram of a constraint assembly provided according to an embodiment of the present utility model is shown;

[0022] Figure 4 A cross-sectional view of a rotating plate structure provided according to an embodiment of the present utility model is shown.

[0023] Legend: 1. Support plate; 2. Connecting rod; 3. Electric push rod; 4. Measuring plate; 5. Baffle; 6. Controller; 7. Collection frame; 8. Rotating plate; 9. Support rod; 10. Distance sensor; 11. Fixed plate; 12. Pressure block; 13. V-shaped rod; 14. Extrusion rod; 15. Rotating wheel; 16. Bidirectional screw; 17. Moving block; 18. Through slot. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1:

[0026] like Figure 1-4 As shown, a feeding device for detecting the diameter of a wear-resistant steel ball comprises two support plates 1 and a connecting rod 2 fixedly arranged between the two support plates 1, an electric push rod 3 is fixedly arranged on the outside of the two support plates 1, the telescopic ends of the two electric push rods 3 penetrate into the inside of the support plates 1 and are provided with a measuring plate 4, a distance sensor 10 is embedded in the inside of one of the measuring plates 4, a controller 6 is provided on the outside of one of the support plates 1, the distance sensor 10 and the electric push rod 3 are electrically connected to the controller 6 respectively, a rotating plate 8 is rotatably provided between the two support plates 1, two supporting rods 9 for supporting steel balls are symmetrically provided on the upper end of the rotating plate 8, and a constraint component for keeping the rotating plate 8 in a horizontal state is provided on the inside of the two support plates 1 respectively;

[0027] The constraint assembly includes a fixed plate 11 fixed on the inner side of the support plate 1 and a V-shaped rod 13 rotatably arranged at the lower end of the fixed plate 11. A torsion spring is provided at the rotating connection of the V-shaped rod 13. The upper surface height of the V-shaped rod 13 is lower than the lower surface height of the measuring plate 4. An extrusion rod 14 is fixed to the lower end of the V-shaped rod 13. A rotating wheel 15 is rotatably provided on the upper surface of the other end of the V-shaped rod 13 to cooperate with the measuring plate 4. A pressure block 12 is fixed to the upper end of the rotating plate 8 to cooperate with the extrusion rod 14. When in use, the electric push rod 3 is first controlled to extend to drive the measuring plates 4 to move closer to each other, and then the steel balls are placed on the two supporting rods 9. The electric push rod 3 continues to move so that the measuring plate 4 is close to the surface of the steel ball. Then the distance sensor 10 feeds back the measurement results to the controller 6, and the controller 6 analyzes and processes the detection results Then the electric push rod 3 is controlled to retract (if the test result is within the error range, one of the electric push rods 3 is started to retract; if the test result is not within the error range, the other electric push rod 3 is started to retract). The contraction of the electric push rod 3 drives the measuring plate 4 to move. The gradual movement of the measuring plate 4 will squeeze the rotating wheel 15, causing the V-shaped rod 13 to deflect. The deflection of the V-shaped rod 13 drives the extrusion rod 14 to revolve, causing the extrusion rod 14 to squeeze the pressure block 12, thereby causing the rotating plate 8 to deflect to one side. The deflection of the rotating plate 8 drives the supporting rod 9 to deflect and tilt, thereby causing the steel ball on the supporting rod 9 to slide along the supporting rod 9. That is, by controlling different electric push rods 3 to retract, the rotating plate 8 is controlled to deflect to different sides, thereby causing the steel ball to slide to different sides along the supporting rod 9, thereby achieving the effect of separating the steel balls according to qualified and unqualified materials.

[0028] Furthermore, baffles 5 are fixedly provided on opposite sides of the two measuring plates 4. When the two measuring plates 4 approach each other, the two baffles 5 are respectively blocked on both sides of the upper end of the supporting rod 9, effectively preventing the steel ball placed on the supporting rod 9 from sliding off.

[0029] Furthermore, a collection frame 7 is provided between the two support plates 1 to match the two ends of the supporting rod 9, so that the steel balls sliding along the supporting rod 9 fall into the collection frame 7, thereby achieving the effect of collecting the steel balls.

[0030] Example 2:

[0031] like Figure 1-4As shown, a through slot 18 is provided through the middle of the rotating plate 8, and a moving block 17 that slides with the through slot 18 is fixed at the lower ends of the two supporting rods 9. A two-way screw rod 16 is rotatably provided inside the through slot 18, and the two moving blocks 17 are respectively threadedly connected to the two-way screw rod 16. The two ends of the two-way screw rod 16 are respectively movable through the outside of the support plate 1 and are provided with an operating handle. A travel groove that cooperates with the two-way screw rod 16 is provided on the surface of the two support plates 1. When in use, the two-way screw rod 16 is driven to rotate by rotating the operating handle, and the rotation of the two-way screw rod 16 drives the two moving blocks 17 to move, and the movement of the two moving blocks 17 drives the supporting rod 9 to move, thereby achieving the effect of adjusting the distance between the two supporting rods 9, which is convenient for steel balls of different diameters to be placed on the two supporting rods 9.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A feeding device for detecting the diameter of a wear-resistant steel ball, comprising two support plates (1) and a connecting rod (2) fixedly arranged between the two support plates (1), electric push rods (3) fixedly arranged on the outside of the two support plates (1), and the telescopic ends of the two electric push rods (3) passing through the inside of the support plates (1) and provided with a measuring plate (4), characterized in that: A rotating plate (8) is rotatably provided between the two support plates (1), and two supporting rods (9) for supporting steel balls are symmetrically provided on the upper end of the rotating plate (8), and a restraining assembly for keeping the rotating plate (8) in a horizontal state is provided on the inner side of each of the two support plates (1); The constraint assembly comprises a fixed plate (11) fixedly arranged on the inner side of the support plate (1) and a V-shaped rod (13) rotatably arranged at the lower end of the fixed plate (11); a torsion spring is sleeved on the rotation connection of the V-shaped rod (13); the upper surface height of the V-shaped rod (13) is lower than the lower surface height of the measuring plate (4); an extrusion rod (14) is fixedly arranged at the lower end of the V-shaped rod (13); a rotating wheel (15) that cooperates with the measuring plate (4) is rotatably arranged on the upper surface of the other end of the V-shaped rod (13); and a pressure block (12) that cooperates with the extrusion rod (14) is fixedly arranged on the upper end of the rotating plate (8).

2. A feeding device for detecting the diameter of wear-resistant steel balls according to claim 1, characterized in that: A through-opening groove (18) is provided through the middle of the rotating plate (8), and a moving block (17) that slides with the through-opening groove (18) is fixed at the lower end of the two supporting rods (9). A bidirectional screw rod (16) is rotatably provided inside the through-opening groove (18), and the two moving blocks (17) are respectively threadedly connected to the bidirectional screw rod (16). Both ends of the bidirectional screw rod (16) are movably extended out of the support plate (1) and are provided with an operating handle. A travel groove that cooperates with the bidirectional screw rod (16) is provided on the surface of the two support plates (1).

3. A feeding device for detecting the diameter of wear-resistant steel balls according to claim 1, characterized in that: A distance sensor (10) is embedded on the inner side of one of the measuring plates (4), a controller (6) is provided on the outer side of one of the supporting plates (1), and the distance sensor (10) and the electric push rod (3) are electrically connected to the controller (6) respectively.

4. A feeding device for detecting the diameter of wear-resistant steel balls according to claim 2, characterized in that: Baffles (5) are fixedly provided on opposite sides of the two measuring plates (4).

5. A feeding device for detecting the diameter of wear-resistant steel balls according to claim 1, characterized in that: A collecting frame (7) is provided between the two support plates (1) and matches the two ends of the supporting rod (9).