Shaping frame feeding and discharging assembly

Abstract

The utility model discloses a shaping frame feeding and discharging assembly which is used for solving the technical problems that time and labor are wasted and production efficiency is seriously affected due to the fact that feeding and discharging work of an existing shaping frame is completed manually. The device comprises a feeding module, a cloth tube sleeving station, a conveying module, a discharging robot, a frame pushing module and a charging vehicle module set. The feeding module is arranged at the feeding end of the conveying module, the cloth cylinder sleeving station is located between the feeding module and the conveying module, the feeding module is used for feeding a shaping frame to the cloth cylinder sleeving station, the cloth cylinder sleeving station is used for sleeving the shaping frame with a cloth cylinder manually, and the discharging robot is located at the discharging end of the conveying module. And the frame pushing module is located on one side of the discharging robot, the feeding end of the charging vehicle model set is connected with the discharging end of the frame pushing module, the discharging robot is used for grabbing the shaping frame sleeved with the cloth barrel to the frame pushing module, and the frame pushing module is used for pushing the shaping frame sleeved with the cloth barrel to the charging vehicle model set for discharging.

Description

Technical Field

[0001] The utility model relates to the technical field of clothing production line equipment design, in particular to a shaping frame loading and unloading component. Background Art

[0002] During the garment production process, operators need to fit the fabric tubes to be processed into the shaping frame. During actual production, production staff use a trolley to pull batches of shaping frames to the cloth tube fitting station. After removing the shaping frames, the staff then fit the fabric tubes onto them. Next, the staff arranges the fabric tubes and places the shaping frames with the fabric tubes into the yarn frame cart. When the yarn frame cart is full, the operator pushes the yarn frame cart to the yarn steaming tank for heating and shaping. All of these operations require manual labor, which is time-consuming and significantly impacts production efficiency.

[0003] Therefore, finding a technical solution that can solve the above technical problems has become an important topic studied by those skilled in the art. Utility Model Content

[0004] The embodiment of the utility model discloses a shaping frame loading and unloading assembly, which is used to solve the technical problem that the loading and unloading work of the existing shaping frame is completed manually, which is time-consuming and labor-intensive and seriously affects the production efficiency.

[0005] The utility model provides a shaping frame loading and unloading assembly, which includes a loading module, a cloth tube station, a conveying module, a blanking robot, a frame pushing module and a loading vehicle module;

[0006] The loading module is arranged at the feeding end of the conveying module, and the cloth tube station is located between the loading module and the conveying module. The loading module is used to load the shaping frame to the cloth tube station, and the cloth tube station is used for people to manually put the cloth tube on the shaping frame. The unloading robot is located at the discharging end of the conveying module, and the pushing frame module is located on one side of the unloading robot. The feeding end of the loading car module is connected with the discharging end of the pushing frame module. The unloading robot is used to grab the shaping frame with the cloth tube onto the pushing frame module, and the pushing frame module is used to push the shaping frame with the cloth tube onto the loading car module for unloading.

[0007] Optionally, the loading module includes a first circulating conveyor belt and a first circulating conveyor chain located above the first circulating conveyor belt;

[0008] The conveying direction of the first endless conveyor belt is consistent with the conveying direction of the first endless conveyor chain. The first endless conveyor belt is provided with a plurality of limit strips at intervals. The limit strips extend along the width direction of the first endless conveyor belt, and an accommodating gap for accommodating the lower half of the positioning frame is formed between two adjacent limit strips.

[0009] The first circulating conveyor chain is provided with a support rod, which extends along the width direction of the first circulating conveyor belt. The support rod is used to support the upper half of the forming frame placed on the accommodating gap.

[0010] Optionally, the conveying module includes a second circulating conveying chain, and a plurality of pairs of clamping claws for clamping and fixing the shaping frame are fixedly connected to the second circulating conveying chain.

[0011] Optionally, the blanking robot comprises a multi-axis robot body and a pair of clamping plates;

[0012] A pair of the clamping plates are connected to the movable ends of the multi-axis robot body. The pair of the clamping plates can move closer to or farther from each other under the drive of the multi-axis robot body to clamp or release the shaping frame.

[0013] Optionally, the push frame module includes a frame, a lifting drive member and a second circulating conveyor belt;

[0014] The lifting drive is installed on the frame, and the second circulating conveyor belt is connected to the lifting drive. The lifting drive is used to drive the second circulating conveyor belt to rise and fall in the vertical direction. The second circulating conveyor belt is used to transport the forming frame with the cloth tube to the loading car module.

[0015] Optionally, a push plate is further provided on the second endless conveyor belt, and the push plate extends along the width direction of the second endless conveyor belt.

[0016] Optionally, the lifting drive member is a linear module driven by a motor and a lead screw, or a linear module driven by a motor and a transmission belt, or a linear module driven by a motor and a transmission chain.

[0017] Optionally, the loading vehicle module comprises a vehicle frame, wheels and a pair of side panels;

[0018] The pair of side plates are respectively arranged on the first side surface and the second side surface of the frame which are opposite to each other, and the third side surface and the fourth side surface of the frame which are opposite to each other are respectively the feeding end and the discharging end;

[0019] The side plates are provided with a plurality of slots for loading the shaping frames with cloth tubes at intervals along the vertical direction, and the slots extend from the feeding end to the discharging end of the frame;

[0020] A plurality of wheels are installed at the bottom of the frame.

[0021] Optionally, the wheel is a universal wheel.

[0022] The number of the loading modules, the unloading robots, the pushing frame modules and the loading vehicle modules are all two, and the two loading modules, the two unloading robots, the two pushing frame modules and the two loading vehicle modules are all symmetrically arranged with the conveying module as the axis of symmetry.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] In the shaping frame loading and unloading assembly of this embodiment, the loading module is used to transport the shaping frame to the station where the cloth tube is placed. The operator takes the shaping frame from the loading module and then places the cloth tube on the shaping frame. Then, the operator places the shaping frame with the cloth tube on the conveying module. The conveying module transports the shaping frame with the cloth tube to the unloading robot. The unloading robot places the shaping frame on the pushing frame module, and the pushing frame module pushes the shaping frame to the loading vehicle module. At this point, the entire shaping frame loading, cloth tube placement and unloading process is completed. In the above design, the shaping frame loading and unloading and transportation processes are all completed by automated equipment, which greatly saves manual operation time, saves the number of operators to a certain extent, and effectively improves production efficiency, thereby meeting the needs of mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 A structural diagram of a shaping frame loading and unloading assembly provided by an embodiment of the present utility model;

[0027] Figure 2 A structural schematic diagram of a loading module in a shaping frame loading and unloading assembly provided by an embodiment of the present utility model;

[0028] Figure 3 A schematic structural diagram of a feeding module in a shaping frame loading and unloading assembly provided by an embodiment of the present utility model;

[0029] Figure 4 A schematic structural diagram of a blanking robot in a blanking assembly of a shaping frame provided by an embodiment of the present utility model;

[0030] Figure 5 A schematic structural diagram of a push frame module and a loading vehicle module in a shaping frame loading and unloading assembly provided by an embodiment of the present invention;

[0031] Figure 6 This is an enlarged structural diagram of a push frame module in a shaping frame loading and unloading assembly provided by an embodiment of the present utility model;

[0032] Figure 7 An enlarged structural diagram of a loading vehicle module in a shaping frame loading and unloading assembly provided by an embodiment of the present invention;

[0033] Illustration: loading module 1; first circulating conveyor belt 101; limiting bar 102; first circulating conveyor chain 103; support rod 104; conveying module 2; second circulating conveyor chain 201; clamping claw 202; unloading robot 3; multi-axis robot body 301; clamping plate 302; pushing frame module 4; frame 401; lifting drive part 402; second circulating conveyor belt 403; pushing plate 404; loading vehicle module 5; vehicle frame 501; side panel 502; slot 503; wheel 504; material frame A. DETAILED DESCRIPTION

[0034] The utility model discloses a shaping frame loading and unloading component, which is used to solve the technical problem that the loading and unloading work of the existing shaping frame is completed manually, which is time-consuming and labor-intensive and seriously affects the production efficiency.

[0035] To help those skilled in the art better understand the present invention, the present invention is further described below in conjunction with the accompanying drawings and specific embodiments. Obviously, the embodiments described are only a portion of the present invention, not all of the embodiments. All other embodiments derived by those skilled in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0036] See also Figures 1 to 7 The embodiment of the present invention provides a shaping frame loading and unloading assembly, comprising a loading module 1, a cloth tube station, a conveying module 2, a blanking robot 3, a frame pushing module 4 and a loading vehicle module 5;

[0037] The loading module 1 is arranged at the feeding end of the conveying module 2, and the cloth tube station is located between the loading module 1 and the conveying module 2. The loading module 1 is used to load the shaping frame to the cloth tube station, and the cloth tube station is used for people to manually put the cloth tube on the shaping frame. The unloading robot 3 is located at the discharging end of the conveying module 2, and the pushing frame module 4 is located on one side of the unloading robot 3. The feeding end of the loading car module 5 is connected with the discharging end of the pushing frame module 4. The unloading robot 3 is used to grab the shaping frame with the cloth tube onto the pushing frame module 4, and the pushing frame module 4 is used to push the shaping frame with the cloth tube onto the loading car module 5 for unloading.

[0038] In the shaping frame loading and unloading assembly of this embodiment, the loading module 1 is used to transport the shaping frame to the station for putting the cloth tube. The operator takes the shaping frame from the loading module 1 and then puts the cloth tube on the shaping frame. Then, the operator places the shaping frame with the cloth tube on the conveying module 2. The conveying module 2 conveys the shaping frame with the cloth tube to the unloading robot 3. The unloading robot 3 places the shaping frame on the pushing frame module 4. The pushing frame module 4 then pushes the shaping frame to the loading vehicle module 5. At this point, the entire shaping frame loading, cloth tube putting and unloading process is completed. In the above design, the loading and unloading and transportation processes of the shaping frame are all completed by automated equipment, which greatly saves the time of manual operation, saves the number of operators to a certain extent, and effectively improves production efficiency, thereby meeting the needs of mass production.

[0039] Furthermore, the loading module 1 in this embodiment includes a first circulating conveyor belt 101 and a first circulating conveyor chain 103 located above the first circulating conveyor belt 101;

[0040] The conveying direction of the first endless conveyor belt 101 is consistent with the conveying direction of the first endless conveyor chain 103. A plurality of limiting bars 102 are provided on the first endless conveyor belt 101 at intervals. The limiting bars 102 extend along the width direction of the first endless conveyor belt 101. An accommodating gap for accommodating the lower half of the positioning frame is formed between two adjacent limiting bars 102.

[0041] The first circulating conveyor chain 103 is provided with a support rod 104 . The support rod 104 extends along the width direction of the first circulating conveyor belt 101 . The support rod 104 is used to support the upper half of the forming frame placed on the accommodating gap.

[0042] It should be noted that the shaping frame in this embodiment is specifically a rectangular frame structure. When loading, the shaping frame is transported in a slightly vertically inclined posture. Therefore, when the first circulating conveyor belt 101 transports the shaping frame, it is also necessary to use the support rod 104 to support the upper half of the shaping frame to prevent the shaping frame from collapsing during transportation.

[0043] Furthermore, the conveying module 2 in this embodiment includes a second circulating conveying chain 201 , and a plurality of pairs of clamping claws 202 for clamping and fixing the shaping frame are fixedly connected to the second circulating conveying chain 201 .

[0044] It should be noted that the pair of clamps 202 in this embodiment can be elastic. That is, after the operator opens the pair of clamps 202 and places the shaping frame between the pair of clamps 202, the pair of clamps 202 can automatically clamp and secure the shaping frame by relying on the elastic force of the elastic member. In addition, the pair of clamps 202 can also be driven by a clamping finger cylinder, that is, the clamping finger cylinder controls the clamping or release of the pair of clamps 202 to secure the shaping frame. Designers can design different structures of the clamps 202 according to actual needs, and this embodiment does not limit this.

[0045] In addition, in order to prevent the clamping jaws 202 from clamping the shaping frame, a buffering silicone layer or a rubber layer may be provided on the clamping jaws 202 .

[0046] Furthermore, the blanking robot 3 in this embodiment includes a multi-axis robot body 301 and a pair of clamping plates 302;

[0047] A pair of the clamping plates 302 is connected to the movable end of the multi-axis robot body. The pair of the clamping plates 302 can move closer to or farther from each other under the drive of the multi-axis robot body to clamp or release the shaping frame.

[0048] It should be noted that the multi-axis robot body 301 in this embodiment can move in the vertical direction, multiple horizontal directions, and rotate. Through the above design, it can achieve flexible grasping of the shaping frame and effectively avoid interference with other modules.

[0049] Furthermore, the frame pushing module 4 in this embodiment includes a frame 401, a lifting drive member 402 and a second circulating conveying belt 403;

[0050] The lifting drive 402 is installed on the frame 401, and the second circulating conveyor belt 403 is connected to the lifting drive 402. The lifting drive 402 is used to drive the second circulating conveyor belt 403 to rise and fall in the vertical direction. The second circulating conveyor belt 403 is used to transport the forming frame with the cloth tube to the loading car module 5.

[0051] It should be noted that, through the above design, when the unloading robot 3 grabs the shaping frame with the cloth tube and brings it to the frame pushing module 4, the second circulating conveyor belt 403 supports the shaping frame, and under the drive of the lifting drive member 402, the height of the second circulating conveyor belt 403 can be adjusted, thereby realizing the shaping frame being delivered to different heights of the loading vehicle module 5.

[0052] Furthermore, in this embodiment, a push plate 404 is further provided on the second endless conveyor belt 403 , and the push plate 404 extends along the width direction of the second endless conveyor belt 403 .

[0053] It should be noted that the push plate 404 in this embodiment moves following the second circulating conveyor belt 403. When a shaping frame is placed on the second circulating conveyor belt 403, the above-mentioned push plate 404 abuts against one side of the shaping frame to send the shaping frame into the loading car module 5 when the second circulating conveyor belt 403 moves.

[0054] Furthermore, the lifting drive member 402 in this embodiment is a linear module driven by a motor and a lead screw, or a linear module driven by a motor and a transmission belt, or a linear module driven by a motor and a transmission chain.

[0055] It should be noted that designers can select a suitable type of lifting drive member 402 according to actual conditions, and this embodiment does not limit the comparison.

[0056] Furthermore, the loading vehicle module 5 of this embodiment includes a vehicle frame 501 , wheels 504 , and a pair of side panels 502 ;

[0057] The pair of side plates 502 are respectively arranged on the first side and the second side of the frame 501 which are opposite to each other, and the third side and the fourth side of the frame 501 which are opposite to each other are the feeding end and the discharging end respectively;

[0058] The side plate 502 is provided with a plurality of slots 503 for loading the shaping frame with the cloth tube at intervals along the vertical direction, and the slots 503 extend from the feeding end to the discharging end of the frame 501;

[0059] A plurality of wheels 504 are installed at the bottom of the frame 501 .

[0060] It should be noted that, through the above design, the frame pushing module 4 can sequentially send the shaping frame into the card slot 503 from bottom to top.

[0061] Furthermore, the wheel 504 in this embodiment is a universal wheel.

[0062] It should be noted that, through the above design, it is convenient for the operator to move the charging vehicle module 5 at multiple angles.

[0063] Furthermore, in this embodiment, the number of the loading module 1, the unloading robot 3, the pushing frame module 4 and the loading vehicle module 5 are all two, and the two loading modules 1, the two unloading robots 3, the two pushing frame modules 4 and the two loading vehicle modules 5 are all symmetrically arranged with the conveying module 2 as the axis of symmetry.

[0064] It should be noted that the above design can further improve the loading and unloading efficiency of the forming frame, thereby further improving production efficiency.

[0065] The above is a detailed introduction to a shaping frame loading and unloading assembly provided by the present invention. For those skilled in the art, according to the ideas of the embodiments of the present invention, there may be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A shaping frame loading and unloading assembly, characterized in that: It includes a loading module (1), a cloth tube station, a conveying module (2), a material unloading robot (3), a push frame module (4) and a loading vehicle module (5); The loading module (1) is arranged at the feeding end of the conveying module (2), the cloth tube station is located between the loading module (1) and the conveying module (2), the loading module (1) is used to load the shaping frame to the cloth tube station, and the cloth tube station is used for people to manually put the cloth tube on the shaping frame, the unloading robot (3) is located at the discharging end of the conveying module (2), the pushing frame module (4) is located on one side of the unloading robot (3), the feeding end of the loading car module (5) is connected with the discharging end of the pushing frame module (4), the unloading robot (3) is used to grab the shaping frame with the cloth tube on it to the pushing frame module (4), and the pushing frame module (4) is used to push the shaping frame with the cloth tube on it to the loading car module (5) for unloading.

2. The forming frame loading and unloading assembly according to claim 1, characterized in that: The loading module (1) comprises a first circulating conveyor belt (101) and a first circulating conveyor chain (103) located above the first circulating conveyor belt (101); The conveying direction of the first circulating conveyor belt (101) is consistent with the conveying direction of the first circulating conveyor chain (103), and a plurality of limiting strips (102) are arranged at intervals on the first circulating conveyor belt (101), and the limiting strips (102) extend along the width direction of the first circulating conveyor belt (101), and an accommodating gap for placing the lower half of the positioning frame is formed between two adjacent limiting strips (102); A support rod (104) is provided on the first circulating conveyor chain (103), the support rod (104) extending along the width direction of the first circulating conveyor belt (101), and the support rod (104) is used to support the upper half of the forming frame placed on the accommodating gap.

3. The forming frame loading and unloading assembly according to claim 1, characterized in that: The conveying module (2) comprises a second circulating conveying chain (201), and a plurality of pairs of clamping claws (202) for clamping and fixing the shaping frame are fixedly connected to the second circulating conveying chain (201).

4. The forming frame loading and unloading assembly according to claim 1, characterized in that: The blanking robot (3) comprises a multi-axis robot body (301) and a pair of clamping plates (302); A pair of the clamping plates (302) are connected to the movable ends of the multi-axis robot body (301), and the pair of the clamping plates (302) can move closer to or farther from each other under the drive of the multi-axis robot body (301) to clamp or release the shaping frame.

5. The forming frame loading and unloading assembly according to claim 1, characterized in that: The push frame module (4) includes a frame (401), a lifting drive member (402) and a second circulating conveying belt (403); The lifting drive member (402) is installed on the frame (401), and the second circulating conveyor belt (403) is connected to the lifting drive member (402). The lifting drive member (402) is used to drive the second circulating conveyor belt (403) to rise and fall in a vertical direction. The second circulating conveyor belt (403) is used to transport the shaping frame with the cloth tube to the loading vehicle module (5).

6. The forming frame loading and unloading assembly according to claim 5, characterized in that: A push plate (404) is also provided on the second circulating conveyor belt (403), and the push plate (404) extends along the width direction of the second circulating conveyor belt (403).

7. The forming frame loading and unloading assembly according to claim 5, characterized in that: The lifting drive member (402) is a linear module driven by a motor in conjunction with a lead screw, a linear module driven by a motor in conjunction with a transmission belt, or a linear module driven by a motor in conjunction with a transmission chain.

8. The forming frame loading and unloading assembly according to claim 1, characterized in that: The loading vehicle module (5) comprises a vehicle frame (501), wheels (504) and a pair of side panels (502); A pair of side plates (502) are respectively arranged on a first side surface and a second side surface of the vehicle frame (501) that are arranged opposite to each other, and a third side surface and a fourth side surface of the vehicle frame (501) that are arranged opposite to each other are a feed end and a discharge end, respectively; The side plate (502) is provided with a plurality of slots (503) for loading a shaping frame with a cloth tube at intervals along the vertical direction, and the slots (503) extend in a direction from the feeding end to the discharging end of the frame (501); A plurality of wheels (504) are installed at the bottom of the vehicle frame (501).

9. The forming frame loading and unloading assembly according to claim 8, characterized in that: The wheel (504) is a universal wheel.

10. The forming frame loading and unloading assembly according to claim 1, characterized in that: The number of the loading modules (1), the unloading robots (3), the pushing frame modules (4) and the loading vehicle modules (5) is two each, and the two loading modules (1), the two unloading robots (3), the two pushing frame modules (4) and the two loading vehicle modules (5) are all symmetrically arranged with the conveying module (2) as the axis of symmetry.

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