Oat flour continuous enzymolysis device based on rapid mixing
Through the design of the rapid mixing module and heating plate, the problem of uneven mixing during the enzymatic lysis of oat flour is solved, and the rapid and uniform mixing of oat flour and hydrolytic enzymes is achieved, which improves the efficiency and production efficiency of the enzymatic lysis reaction.
Patent Information
- Application Number
- CN202520974242.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2035-05-19
AI Technical Summary
During the enzymatic process of oat flour, the operation of first making oat flour and hydrolyzing enzyme into a suspension and aqueous solution and then mixing is complicated, and the flow and diffusion conditions are complicated when the solution is mixed, resulting in uneven enzymatic reactions, affecting efficiency and effect.
The fast mixing module is adopted to drive the rotation of the rotary shaft and the connecting rod through an electric telescopic rod to drive the rotation of the movable ring frame, and the impact wheel is used to vibrate the feeding hopper, increase the discharge rate, and achieve uniform dispersion and mixing of oat flour and hydrolase through the spray head. Combining the partition plate and the heating plate ensures the best reaction conditions.
The rapid and uniform mixing of oat flour and hydrolytic enzymes is achieved, which shortens the reaction time, improves production efficiency, reduces operating steps, and ensures the uniformity and efficiency of the enzymatic reaction.
Smart Images
Figure CN223255271U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enzymatic hydrolysis devices, in particular to an oatmeal powder continuous enzymatic hydrolysis device based on rapid mixing. Background Art
[0002] Oat flour is a highly refined flour made from hulled oats; oat flour enzymatic hydrolysis is a process of hydrolyzing macromolecules (such as starch, protein, dietary fiber, etc.) in oat flour through enzyme catalysis, aiming to improve their solubility, digestibility or release of functional ingredients.
[0003] In the enzymatic hydrolysis production process of oat flour, oat flour and hydrolase are usually first made into suspension and aqueous solution respectively and then mixed. The operation is cumbersome and reduces production efficiency. Due to the complex flow and diffusion conditions during solution mixing, local enzyme concentrations may be too high or too low during the mixing process, resulting in uneven contact between the enzyme and oat flour, uneven enzymatic reaction, and affecting reaction efficiency and effect. Utility Model Content
[0004] The utility model discloses an oat flour continuous enzymolysis device based on rapid mixing, which aims to solve the technical problems that the operation of first preparing oat flour and hydrolase into a suspension and an aqueous solution respectively and then mixing them is rather cumbersome, and the flow and diffusion conditions during solution mixing are relatively complicated, which easily leads to uneven enzymolysis reaction.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a continuous enzymatic hydrolysis device of oat flour based on rapid mixing, comprising a main box body, a discharge port is provided on one side of the main box body, and a rapid mixing module is provided on the top of the main box body, the rapid mixing module comprises a main tank body, the main tank body is fixedly connected to the top of the main box body, the top of the main tank body is fixedly connected to the feed hopper, and the inner wall of the main tank body is movably connected to a movable ring frame, the inner wall of the movable ring frame is fixedly connected to a diversion pipe, and both ends of the diversion pipe are fixedly connected to connecting pipes, the top of the main box body is provided with a circular hole, a movable silo is movably connected in the circular hole, the top of the movable silo is movably connected to the outlet end of the feed hopper, and two fixed holes are provided on the movable silo, both fixed holes are fixedly connected with nozzles, and one end of the two connecting pipes away from the diversion pipe is fixedly connected to the corresponding nozzles, one side of the main tank body is fixedly connected to a liquid storage tank, and the bottom of the liquid storage tank is fixedly connected to a delivery pump, the input end of the delivery pump is connected to the liquid storage tank, and the output end of the delivery pump is fixed Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
[0006] By providing a rapid mixing module, the gear rod is pushed and pulled back and forth by the electric telescopic rod, and the engagement drives the rotating shaft and the connecting rod to rotate back and forth, forcing the connecting piece to drive the movable ring frame to rotate back and forth. When the impact wheel moves with the fixed kit to contact the blocking piece, the impact wheel rolls on the outside of the blocking piece, and the thin rod pushes the sliding block to stretch the spring to slide. When the impact wheel is separated from the blocking piece, the spring elastic recovery drives the impact wheel to impact the feed hopper, causing the feed hopper to vibrate, increasing the feeding rate of oatmeal powder and hydrolase, and avoiding blockage of the feeding port. At the same time, the delivery pump pumps the bottom liquid in the liquid storage tank into the corresponding connecting pipe, and then sprays it out through the nozzle. In the process of the two-stage water jet impact, the oatmeal powder and hydrolase can be evenly dispersed and mixed to form a solution while being quickly mixed, which can enable the oatmeal powder and hydrolase to fully contact at the first time, shorten the time for the reaction to reach the optimal state, reduce the operation steps, and significantly improve production efficiency.
[0007] In a preferred solution, a plurality of partitions are fixedly connected to the inner wall of the main box at equal distances, and a fixing groove is opened on each of the plurality of partitions, and a heating plate is fixedly connected to each of the plurality of fixing grooves.
[0008] By providing partitions and heating plates, the mixed fluid enters the main box and falls along the flow path formed by multiple partitions due to gravity, ensuring continuous flow and sufficient reaction of the material. At the same time, the heating plate ensures that the stability inside the main box remains in the optimal reaction range of the enzyme.
[0009] From the above, it can be seen that the rapid mixing-based oatmeal continuous enzymatic hydrolysis device provided by the utility model can increase the feeding rate of oatmeal and hydrolase through the rapid mixing module, and at the same time, through the two-stage water jet impact, the oatmeal and hydrolase can be uniformly dispersed and mixed to form a solution while being rapidly mixed, so that the oatmeal and hydrolase can be fully contacted at the first time, shortening the time for the reaction to reach the optimal state, and reducing the operation steps, thereby significantly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic diagram of the overall structure of an oatmeal powder continuous enzymatic hydrolysis device based on rapid mixing proposed in the present invention;
[0011] Figure 2 This is a schematic diagram of the internal structure of a rapid mixing-based continuous enzymatic hydrolysis device for oatmeal powder proposed in the present invention;
[0012] Figure 3 This is a schematic diagram of the internal structure of the main tank of a rapid mixing-based oatmeal powder continuous enzymatic hydrolysis device proposed in the present invention;
[0013] Figure 4 This is a schematic diagram of the structure movement of the fixed kit of the rapid mixing-based oatmeal powder continuous enzymatic hydrolysis device proposed in the present invention;
[0014] Figure 5 This is a schematic structural diagram of the fast mixing module connector of the oatmeal powder continuous enzymatic hydrolysis device based on fast mixing proposed by the utility model.
[0015] In the accompanying drawings: 1. Main box body; 2. Discharge port; 3. Partition; 4. Heating plate; 5. Rapid mixing module; 501. Main tank body; 502. Feed hopper; 503. Movable ring frame; 504. Liquid storage tank; 505. Delivery pump; 506. Delivery pipe; 507. Movable silo; 508. Block; 509. Fixing kit; 510. Sliding block; 511. Thin rod; 512. Spring; 513. Rotating frame; 514. Impact wheel; 515. Diverter pipe; 516. Connecting pipe; 517. Nozzle; 518. Electric telescopic rod; 519. Gear rod; 520. Rotating shaft; 521. Gear; 522. Connecting rod; 523. Connecting piece; 524. Sliding piece. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0017] The utility model discloses an oatmeal powder continuous enzymatic hydrolysis device based on rapid mixing, which is mainly used for first preparing oatmeal powder and hydrolase into a suspension and an aqueous solution respectively and then mixing them, which is a rather cumbersome operation. In addition, the flow and diffusion conditions during the mixing of the solution state are relatively complicated, and uneven enzymatic hydrolysis reactions are prone to occur.
[0018] Reference Figure 1-Figure 5, a continuous enzymatic hydrolysis device for oat flour based on rapid mixing, comprising a main box body 1, a discharge port 2 is provided on one side of the main box body 1, and a rapid mixing module 5 is provided on the top of the main box body 1, the rapid mixing module 5 comprises a main tank body 501, the main tank body 501 is fixedly connected to the top of the main box body 1, the top of the main tank body 501 is fixedly connected to a feed hopper 502, and the inner wall of the main tank body 501 is movably connected to a movable ring frame 503, the inner wall of the movable ring frame 503 is fixedly connected to a diversion pipe 515, both ends of the diversion pipe 515 are fixedly connected to connecting pipes 516, a circular hole is opened on the top of the main box body 1, and a movable ring frame 503 is movably connected to the inner wall of the movable ring frame 503 The movable silo 507 is movably connected to the top of the movable silo 507 and the outlet end of the feed hopper 502, and two fixing holes are provided on the movable silo 507, and the two fixing holes are fixedly connected to the nozzles 517. The ends of the two connecting pipes 516 away from the diversion pipe 515 are fixedly connected to the corresponding nozzles 517. One side of the main tank 501 is fixedly connected to the liquid storage tank 504, and the bottom of the liquid storage tank 504 is fixedly connected to the delivery pump 505. The input end of the delivery pump 505 is connected to the liquid storage tank 504, and the output end of the delivery pump 505 is fixedly connected to the delivery pipe 506. The delivery pipe 506 is away from the end of the delivery pump 505. The end is connected to the diversion pipe 515, and two mounting grooves are provided on the movable ring frame 503, and the two mounting grooves are fixedly connected with a fixing kit 509, the inner walls of the two fixing kits 509 are slidably connected with a sliding block 510, and one side of the two sliding blocks 510 is fixedly connected with two thin rods 511, and the two thin rods 511 on the same sliding block 510 are fixedly connected to the same rotating frame 513 at one end away from the sliding block 510, and the two rotating frames 513 are rotatably connected with impact wheels 514, and the outer circumference of the feed hopper 502 is fixedly connected with multiple blocking members 508 at equal intervals, and the outer sides of the multiple thin rods They are all surrounded by springs 512, and a rotating shaft 520 is movably connected to the inner wall of the bottom of the main tank body 501. The outside of the rotating shaft 520 is fixedly connected to a connecting rod 522 and a gear 521, and the inner wall of the bottom of the main tank body 501 is fixedly connected to an electric telescopic rod 518, and the driving end of the electric telescopic rod 518 is fixedly connected to a gear rod 519, and the gear rod 519 and the gear 521 are engaged with each other. The inner wall of the movable ring frame 503 is fixedly connected to a connecting piece 523, and a sliding groove is provided on the connecting piece 523. A sliding piece 524 is slidably connected in the sliding groove, and the end of the connecting rod 522 away from the rotating shaft 520 is movably connected to the sliding piece 524.
[0019] It should be noted that Figure 4 In order to clearly show the structure of each component of the fixing assembly 509 , it is moved to the position shown in the figure, and the impact wheel 514 is pushed by the spring 512 to cling to the blocking member 508 and the feed hopper 502 .
[0020] Reference Figure 1 and Figure 2In a preferred embodiment, a plurality of partitions 3 are fixedly connected to the inner wall of the main box body 1 at equal distances, and a fixing groove is opened on each of the plurality of partitions 3, and a heating plate 4 is fixedly connected to each of the plurality of fixing grooves.
[0021] Working principle: oat flour and hydrolase are added into the feed hopper 502 in equal proportions, the electric telescopic rod 518 is started to push and pull the gear rod 519 back and forth, and the gear rod 519 and the gear 521 are engaged with each other, driving the rotating shaft 520 and the connecting rod 522 to rotate back and forth, and the sliding member 524 slides on the connecting member 523, forcing the connecting member 523 to drive the movable ring frame 503 to rotate back and forth, and the movable silo 507 rotates synchronously through the diversion pipe 515 and the connecting pipe 516. When the impact wheel 514 moves with the fixing kit 509 to contact the blocking member 508, the impact wheel 514 rolls on the outside of the blocking member 508, and the thin rod 511 pushes the sliding block 510 to stretch the spring 512 to slide. When the impact wheel 514 disengages from the blocking member 508, the spring 512 elastically recovers and drives the impact wheel 514 to impact the feed hopper 502. The feed hopper 502 is vibrated to increase the feeding rate of the oatmeal powder and the hydrolase and avoid clogging of the feeding port. At the same time, the delivery pump 505 is started to pump the bottom liquid in the liquid storage tank 504 into the corresponding connecting pipe 516 through the delivery pipe 506 and the diversion pipe 515, and then sprayed out through the nozzle 517. During the impact of the two-stage water jet, the oatmeal powder and the hydrolase can be uniformly dispersed and mixed to form a solution while being quickly mixed, so that the oatmeal powder and the hydrolase can be fully contacted at the first time, shortening the time for the reaction to reach the optimal state, reducing the number of operation steps, and significantly improving production efficiency; the fluid after mixing enters the main box 1, and falls by gravity along the flow path formed by multiple partitions 3, ensuring continuous flow and sufficient reaction of the material, and at the same time the heating plate 4 ensures that the stability in the main box 1 is maintained in the optimal reaction range of the enzyme.
[0022] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A rapid mixing-based oat flour continuous enzymatic hydrolysis device, comprising a main housing (1), characterized in that: A discharge port (2) is provided on one side of the main box (1), and a quick mixing module (5) is provided on the top of the main box (1), wherein the quick mixing module (5) comprises a main tank (501), the main tank (501) is fixedly connected to the top of the main box (1), a feed hopper (502) is fixedly connected to the top of the main tank (501), and a movable ring frame (503) is movably connected to the inner wall of the main tank (501), and a diversion pipe (515) is fixedly connected to the inner wall of the movable ring frame (503), and the diversion pipe (515) is fixedly connected to the inner wall of the movable ring frame (503). Both ends of the tube (515) are fixedly connected to connecting tubes (516), a circular hole is provided on the top of the main box (1), a movable silo (507) is movably connected in the circular hole, the top of the movable silo (507) is movably connected to the outlet end of the feed hopper (502), and two fixing holes are provided on the movable silo (507), a nozzle (517) is fixedly connected in both fixing holes, and the ends of the two connecting tubes (516) away from the diversion tube (515) are fixedly connected to the corresponding nozzle (517).
2. The oat flour continuous enzymolysis device based on rapid mixing according to claim 1, characterized in that: A liquid storage tank (504) is fixedly connected to one side of the main tank body (501), and a delivery pump (505) is fixedly connected to the bottom of the liquid storage tank (504). The input end of the delivery pump (505) is connected to the liquid storage tank (504), and the output end of the delivery pump (505) is fixedly connected to a delivery pipe (506). The end of the delivery pipe (506) away from the delivery pump (505) is connected to the diversion pipe (515).
3. The oat flour continuous enzymolysis device based on rapid mixing according to claim 2, characterized in that: The movable ring frame (503) is provided with two mounting grooves, and the two mounting grooves are fixedly connected to a fixing kit (509), the inner walls of the two fixing kits (509) are slidably connected to a sliding block (510), one side of the two sliding blocks (510) are fixedly connected to two thin rods (511), and the ends of the two thin rods (511) located on the same sliding block (510) away from the sliding block (510) are fixedly connected to the same rotating frame (513), and the two rotating frames (513) are rotatably connected to an impact wheel (514).
4. The oat flour continuous enzymolysis device based on rapid mixing according to claim 3, characterized in that: The outer circumference of the feed hopper (502) is fixedly connected with a plurality of blocking members (508) at equal intervals, and the outer portions of the plurality of thin rods are each surrounded by a spring (512).
5. The oat flour continuous enzymolysis device based on rapid mixing according to claim 4, characterized in that: A rotating shaft (520) is movably connected to the inner wall of the bottom of the main tank (501), and a connecting rod (522) and a gear (521) are fixedly connected to the outside of the rotating shaft (520). An electric telescopic rod (518) is fixedly connected to the inner wall of the bottom of the main tank (501), and a gear rod (519) is fixedly connected to the driving end of the electric telescopic rod (518), and the gear rod (519) and the gear (521) are meshed with each other.
6. The oat flour continuous enzymolysis device based on rapid mixing according to claim 5, characterized in that: The inner wall of the movable ring frame (503) is fixedly connected with a connecting piece (523), a sliding groove is provided on the connecting piece (523), a sliding piece (524) is slidably connected in the sliding groove, and one end of the connecting rod (522) away from the rotating shaft (520) is movably connected to the sliding piece (524).
7. The oat flour continuous enzymolysis device based on rapid mixing according to claim 1, characterized in that: The inner wall of the main box (1) is fixedly connected to a plurality of partitions (3) at equal distances, and the plurality of partitions (3) are each provided with a fixing groove, and the plurality of fixing grooves are each fixedly connected to a heating plate (4).